CN106045708A - Potassium sulphate pelleting production line - Google Patents
Potassium sulphate pelleting production line Download PDFInfo
- Publication number
- CN106045708A CN106045708A CN201610430591.5A CN201610430591A CN106045708A CN 106045708 A CN106045708 A CN 106045708A CN 201610430591 A CN201610430591 A CN 201610430591A CN 106045708 A CN106045708 A CN 106045708A
- Authority
- CN
- China
- Prior art keywords
- cylinder
- production line
- circular groove
- screw rod
- extruding
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05G—MIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
- C05G5/00—Fertilisers characterised by their form
- C05G5/10—Solid or semi-solid fertilisers, e.g. powders
- C05G5/12—Granules or flakes
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05D—INORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C; FERTILISERS PRODUCING CARBON DIOXIDE
- C05D1/00—Fertilisers containing potassium
- C05D1/02—Manufacture from potassium chloride or sulfate or double or mixed salts thereof
Abstract
The invention provides a potassium sulphate pelleting production line, and relates to chemical production equipment. The potassium sulphate pelleting production line comprises a mixer, a distributing machine, an extruding former, a collision shaper, a dryer, a screening machine and an electronic control device. The extruding former comprises an extruding cylinder; a screw of a spiral plate is arranged in the extruding cylinder; a screw end plate is arranged on the screw and positioned in a cylinder body; the screw end plate is connected with a front mounting plate and is provided with a rear mounting plate which corresponds to the front mounting plate; a plurality of tooth-surface drums are mounted between the front mounting plate and the rear mounting plate; an extruding cover cylinder wraps each tooth-surface drum; a plurality of extruding holes are distributed in a wall of each extruding cover cylinder; the screw end plate is fixedly connected with a central shaft lever; hilt is mounted at a rod end of the central shaft lever; an end of the hilt is fixedly connected with a rotary knife. The collision shaper comprises a shaping round groove with a rotary plate at the bottom, and a plurality of bosses are arranged on the inner wall of the shaping round groove. The potassium sulphate pelleting production line has the beneficial effects that various single sets of the whole production line coordinate with one another during running under the control of the electronic control device, by the production line, processes of mixing, distributing, extruding forming, collision shaping, drying and screening are finished continuously at a time, production efficiency is high, quality of products is good, and economic benefit is also good.
Description
Technical field:
The present invention relates to chemical production equipment, relate generally to potassium sulfate pelletize pelletizing production line.
Background technology:
Potassium sulfate is chemical products important, broad-spectrum and raw material, is to produce the basic material containing K composite fertilizer.Generally
Potassium sulfate is the crystallization of colourless or white powder, and powder is given and stored, transports and use brings inconvenience, also, follow-up
Use, operating process is particularly easy to produce dust pollution, is also unfavorable for that subsequent production realizes automatization.
Existing potassium sulfate is all powder or caking shape, and current potassium sulfate pelletize is to use unit pelletize mostly, more ripe
Granulation Equipments be comminutor extruded to roller, comminutor is to roller surface distributed shape, depression that size is identical, two pairs of roller tables
The depression in face is the most corresponding, and the powder potassium sulfate being fed to is extruded together in the depression that two rollers are relative, and this equipment is wanted
Asking two rollers need to strictly keep synchronization, otherwise percentage of damage increases.Unit pelletize fault rate is high, and percentage of damage is high, and production efficiency is low.
As for more successful potassium sulfate pelletizing production line, the most domestic have not been reported.The most anxious exploitation to be studied is continuous
Change pelletize production new technique, new pelletizing production line.
Summary of the invention:
The purpose of the present invention, is to provide a kind of potassium sulfate pelletizing production line, uses new formula and each equipment of production line
Optimal operating parameter, makes to operate steadily, production efficiency is high, good product quality.
The technical scheme is that, a kind of potassium sulfate pelletizing production line, including batch mixer 1, material distributing machine 6, extruded
Machine 12, collision trimmer 38, dehydrator 49, screening machine 51 and electric control gear.Batch mixer 1 is by be parallelly mounted in agitator tank
Propellers 3 in relative rotation are constituted.The cover case 8 that material distributing machine 6 is covered on conveyer belt 11 by button is constituted, and cover box top is provided with batch mixing
Machine loading hopper 7, cover case antetheca bottom is provided with punishment in advance mouth 10, and punishment in advance mouth is provided with DOCK LEVELER 9.Dehydrator 49 is microwave drying
Machine.The rotating screen roller 52 that screening machine 51 is installed by inclination is constituted, and screen roller lower half is wrapped with curved baffle 55, its
Divide into discharging opening.It is characterised by,
Single lead screw ex truding briquetting machine 12 includes squeeze cylinder 19, and it sets squeeze cylinder loading hopper 20, is provided with and has spiral lamina 22 in it
Screw rod 21, screw rod one end is in cylinder Ligation in vitro actuating device, and the screw rod other end is provided with screw rod end plate 23, screw rod end in cylinder body
Dish connect before mounting disc 25, corresponding with front mounting disc be provided with rear mounting disc 26, multiple flank of tooth be installed between forward and backward mounting disc
Cylinder 27, it is wrapped with extrudes cover cylinder 29, and extrusion cover barrel is distributed several extrusion eyelets 30, and screw rod end plate is connected with and screw rod
Concentric central shaft 32, central shaft rod end is through front, and centre bore and the extrusion centre bore at the bottom of cover cylinder cylinder of rear mounting disc are pacified
Equipped with the handle of a knife 33 perpendicular with central shaft, handle of a knife end is connected with and extrudes the rotation cutter 34 paralleled in cover cylinder surface, extrusion
Splicing funnel 36 it is provided with below cover cylinder.
Further embodiment is that the plurality of flank of tooth cylinder 27 includes circumferentially being evenly distributed with 4, passes through respectively
Bearing is installed on flank of tooth drum shaft 28, and flank of tooth cylinder surface has axial straight-tooth.Described forward and backward mounting disc is cross, front
Mounting disc is connected with screw rod end plate by bolt 24.Described rotation cutter 34 blade with extrusion cover cylinder surface apart from adjustable.
Described collision trimmer 38, including the shaping circular groove 39 being located on underframe, shaping circular groove inner bottom part is provided with rotating disk 41,
The vertical shaft 42 fixing with center of turntable is installed on body transom by bearing 43, and vertical shaft bottom power input wheel connects power dress
Put.The groove inwall of shaping circular groove is provided with multiple boss 40, and shaping circular groove is suitable for reading for trimmer charge door, and side cell wall is provided with discharge
Mouth 44.Collision trimmer can set gradually the shaping circular groove of multiple phase linking, and the discharge gate of a upper shaping circular groove is down
The charging aperture of one shaping circular groove, last shaping circular groove side is provided with discharge funnel 48.
Beneficial effect produced by the present invention:
Material (potassium sulfate, binding agent pair material, suitable quantity of water) addition batch mixer is stirred mixing, then through material distributing machine punishment in advance mouth
Refining carries, and then adds in single lead screw ex truding briquetting machine, expects to enter between flank of tooth cylinder through screw extrusion, and flank of tooth cylinder is same with spiral
Walk and rotate, each flank of tooth cylinder also rotation, the material squeezed into is squeezed in the most uniform, then through rubbing of straight-tooth flank of tooth cylinder
Being extruded in circle strip by the eyelet of extrusion cover cylinder, the round strip material being extruded is revolved cutter immediately to be scraped and is cut into that segment is cylindric to be fallen into
Splicing funnel.Then being transported in the shaping circular groove of collision trimmer, bottom shaping circular groove, the high-speed rotary of rotating disk transfers to
Under with, the cylindric material of segment is centrifuged high speed rotating, and high-speed rotation collides with periphery cell wall boss, and generation is turned back, rolled over
Turning, and collide with the material rotated, such segment cylindric potassium sulfate semi-finished product are shaped as rounded grain shape potassium sulfate by collision.Touch
The shaping circular groove hitting trimmer can be arranged in series multistage.Rounded grain shape potassium sulfate is fallen on conveyer belt, and passes through microwave dryer
Abdominal cavity is oven-dried.Enter screening machine classification after drying, pack warehouse-in afterwards.The each stand-alone device of whole production line is in electric control gear control
Lower coordinated operation, this production line by batch mixing, cloth, extruded, collision shaping, dry, sieve and once complete continuously, produce and imitate
Rate is high, good product quality, saves artificial, good in economic efficiency.
Accompanying drawing illustrates:
Accompanying drawing 1 pelletizing production line of the present invention site plan
Accompanying drawing 2 single lead screw ex truding briquetting machine of the present invention structure front view
The A-A sectional view of accompanying drawing 3 accompanying drawing of the present invention 2
The B-B sectional view of accompanying drawing 4 accompanying drawing of the present invention 2
Accompanying drawing 5 present invention collides trimmer structure front view
Detailed description of the invention:
Description above accompanying drawing gives a kind of detailed description of the invention of the present invention, below in conjunction with accompanying drawing to pelletize of the present invention
The structure of production line is described in further detail.
Accompanying drawing 1 is this pelletizing production line key plan, and it includes batch mixer 1, material distributing machine 6, single lead screw ex truding briquetting machine 12, touches
Hit trimmer 38, dehydrator 49, screening machine 51 and electric control gear.Batch mixer 1 is turned for a pair relatively by being parallelly mounted to agitator tank
Dynamic propellers 3 are constituted, and agitator tank one end which is provided with batch mixer loading hopper 2, the agitator tank other end its have batch mixer and unload
Material mouth 4, the material drawn off is promoted to material distributing machine charge door through conveyer 5.Material distributing machine 6 is covered in cover case 8 structure on conveyer belt 11 by button
Becoming, cover box top is provided with batch mixer loading hopper 7, and cover case antetheca bottom is provided with punishment in advance mouth 10, and punishment in advance mouth is provided with DOCK LEVELER 9,
The material added is fallen and is exported through cover case antetheca bottom punishment in advance mouth on conveyer belt, so that material uniform thickness, uniform amount are defeated
Deliver to single lead screw ex truding briquetting machine, it is ensured that the equilibrium of conveying.
Accompanying drawing 2 constructs front view for single lead screw ex truding briquetting machine, and single lead screw ex truding briquetting machine 12 includes squeeze cylinder 19, and it sets squeeze cylinder charging
Bucket 20, is provided with the screw rod 21 with spiral lamina 22 in it, screw rod one end is in cylinder Ligation in vitro actuating device, including shaft coupling
17, change speed gear box 16, change speed gear box wheel for inputting connect motor output wheel through belt 15.The screw rod other end is provided with screw rod end plate in cylinder body
23, screw rod end plate connect before mounting disc 25, corresponding with front mounting disc be provided with rear mounting disc 26, install between forward and backward mounting disc
Having multiple flank of tooth cylinder 27, it is wrapped with extrusion cover cylinder 29, and extrusion cover barrel is distributed several extrusion eyelets 30, and screw rod end plate is solid
Being connected to the central shaft 32 concentric with screw rod, central shaft rod end is through at the bottom of the centre bore and extrusion cover cylinder cylinder of forward and backward mounting disc
Centre bore the handle of a knife 33 perpendicular with central shaft is installed, handle of a knife end is connected with and extrudes the rotation paralleled in cover cylinder surface
Cutter 34.It is provided with splicing funnel 36 below extrusion cover cylinder.Multiple flank of tooth cylinders 27 are circumferentially evenly distributed with 4, pass through axle respectively
Holding and be installed on flank of tooth cylinder cylinder axle 28, flank of tooth cylinder surface has axial straight-tooth.Forward and backward mounting disc is cross, front installation
Dish 25 is connected with screw rod end plate 23 by bolt 24.Described its blade of rotation cutter 34 with extrusion cover cylinder surface apart from adjustable.
Enter collision trimmer after extruded and carry out shaping, described collision trimmer 38, include being located on underframe whole
Shape circular groove 39, has bottom rotating disk 41 in shaping circular groove, the vertical shaft 42 fixing with center of turntable is installed on underframe by bearing 43
On crossbeam, vertical shaft bottom power input wheel 45 belt connects motor 47 power output wheel 46.The groove inwall of shaping circular groove is provided with many
Individual boss 40, shaping circular groove is suitable for reading for trimmer charge door, and side cell wall is provided with discharge gate 44.Collision trimmer can set gradually
The shaping circular groove of multiple phases linking, and the discharge gate of a upper shaping circular groove is the charging aperture of next shaping circular groove, finally
One shaping circular groove side is provided with discharge funnel 48.Present embodiment is provided with two grades of shapings.
Product after shaping enters dehydrator and dries, and described dehydrator is microwave dryer 49, the product after shaping
On the conveyor belt through the abdominal cavity of microwave dryer, by flash baking, saving power and preventing pollution contaminates.
After drying in conveyer belt joins the rotary screen cylinder 52 of screening machine 51, screen roller divides multistage from front to back
Being respectively mounted by little mesh to big mesh screening media, embodiment of the present invention is provided with small-bore 53 and large aperture 54 two-stage nitration screen cloth.Sieve
Net drum lower half is provided with curved baffle 55, is provided with discharging opening bottom curved baffle.The corresponding little mesh screening media of present embodiment sets
Having little granule discharging opening 57, corresponding, big mesh screening media is provided with bulky grain discharging opening 58.
Product through drying can carry out packaging warehouse-in.
Claims (5)
1. a potassium sulfate pelletizing production line, including batch mixer (1), material distributing machine (6), single lead screw ex truding briquetting machine (12), collision trimmer
(38), dehydrator (49), screening machine (51) and electric control gear；Described batch mixer (1) is by a pair be parallelly mounted in agitator tank
Propellers (3) are constituted in relative rotation；The cover case (8) that described material distributing machine (6) is covered on conveyer belt (11) by button is constituted, cover case top
Portion is provided with material distributing machine loading hopper (7), and cover case antetheca bottom is provided with punishment in advance mouth (10), and punishment in advance mouth is provided with DOCK LEVELER (9)；Described
Dehydrator (49) is microwave dryer；Described screening machine (51) is constituted by tilting the rotating screen roller of installation (52), screen cloth
Cylinder the latter half is wrapped with curved baffle, is provided with discharging opening, it is characterized in that bottom curved baffle,
Described single lead screw ex truding briquetting machine (12) include the squeeze cylinder (19) being installed in frame (13), squeeze cylinder loading hopper (20) on it,
Be provided with in it have the screw rod (21) of spiral lamina (22), screw rod one end in cylinder Ligation in vitro actuating device, the screw rod other end in
Be provided with screw rod end plate (23) in cylinder body, screw rod end plate connects front mounting disc (25) and corresponding with front mounting disc is provided with rear mounting disc
(26), be provided with between mounting disc front and back multiple flank of tooth cylinder (27), its be wrapped with extrusion cover cylinder (29), extrusion cover barrel distribution
Several extrusions eyelet (30), screw rod end plate are connected with the central shaft (32) concentric with screw rod, central shaft rod end through front
Centre bore at the bottom of the cylinder of the centre bore of rear mounting disc and extrusion cover cylinder is provided with the handle of a knife (33) perpendicular with central shaft, shank end
Portion be connected with extrude parallel on cover cylinder surface rotation cutter (34), extrusion cover cylinder below be provided with splicing funnel (36).
The most according to claim 1, a kind of potassium sulfate pelletizing production line, is characterized in that, the plurality of flank of tooth cylinder (27) is edge
Even circumferential is distributed 4, is installed on flank of tooth drum shaft (28) by bearing respectively, and flank of tooth cylinder surface has the most straight
Tooth；Described forward and backward mounting disc is cross, and front mounting disc is connected with screw rod end plate (23) by bolt (24)；Described rotation cutter
(34) blade with extrusion cover cylinder surface apart from adjustable.
The most according to claim 2, a kind of potassium sulfate pelletizing production line, is characterized in that, described collision trimmer (38), includes
The shaping circular groove (39) being located on underframe, shaping circular groove inner bottom part is provided with rotating disk (41), the vertical shaft (42) fixing with center of turntable
It is installed on body transom by bearing (43), vertical shaft bottom power input wheel connecting power device；Shaping circular groove groove inwall sets
Multiple boss (40), the cell wall of shaping circular groove side is had to be provided with discharge gate (44)；Described collision trimmer can set gradually multiple
The shaping circular groove being connected mutually, the discharge gate of a upper shaping circular groove is the charging aperture of next shaping circular groove, and last is whole
Shape circular groove side is provided with discharge funnel (48).
The most according to claim 3, a kind of potassium sulfate pelletizing production line, is characterized in that, described dehydrator (49) is microwave drying
Machine, the conveyer belt (50) of material containing transmission is passed through by the intraperitoneal of microwave dryer.
The most according to claim 4, a kind of potassium sulfate pelletizing production line, is characterized in that, the screen roller of described screening machine (51)
(52), it has curved baffle (55), is provided with discharging opening bottom curved baffle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610430591.5A CN106045708A (en) | 2016-06-09 | 2016-06-09 | Potassium sulphate pelleting production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610430591.5A CN106045708A (en) | 2016-06-09 | 2016-06-09 | Potassium sulphate pelleting production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106045708A true CN106045708A (en) | 2016-10-26 |
Family
ID=57167557
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610430591.5A Pending CN106045708A (en) | 2016-06-09 | 2016-06-09 | Potassium sulphate pelleting production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106045708A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106631635A (en) * | 2017-01-18 | 2017-05-10 | 烟台盛园恒丰农业科技开发有限公司 | Automatic production line for irregular ammonium sulfate particle and production method |
| CN106748582A (en) * | 2017-01-18 | 2017-05-31 | 烟台盛园恒丰农业科技开发有限公司 | A kind of regular ammonium sulfate automatic production line |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2085723U (en) * | 1990-09-27 | 1991-10-02 | 中国水产科学研究院渔业机械仪器研究所 | Shaper for extruding dung of poultry and domestic animal and paste-like materials |
| CN2920632Y (en) * | 2006-07-12 | 2007-07-11 | 邹炎 | Active carbon forming device |
| CN201109763Y (en) * | 2007-09-28 | 2008-09-03 | 张有才 | Machine for casting circle of fertilizer |
| CN203899569U (en) * | 2014-05-27 | 2014-10-29 | 贵州盛鼎生态农牧科技有限责任公司沿河分公司 | Organic fertilizer granulating and shaping equipment |
| CN104261903A (en) * | 2014-09-04 | 2015-01-07 | 辽宁鑫水化工集团有限公司 | Method and equipment of processing rounded potassium sulfate grains |
| CN204817135U (en) * | 2015-07-25 | 2015-12-02 | 刘志孟 | Multistage drum sieve extension |
| CN105481487A (en) * | 2016-01-22 | 2016-04-13 | 淮南润辉环保科技有限公司 | Pelleting production system of organic fertilizers |
-
2016
- 2016-06-09 CN CN201610430591.5A patent/CN106045708A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2085723U (en) * | 1990-09-27 | 1991-10-02 | 中国水产科学研究院渔业机械仪器研究所 | Shaper for extruding dung of poultry and domestic animal and paste-like materials |
| CN2920632Y (en) * | 2006-07-12 | 2007-07-11 | 邹炎 | Active carbon forming device |
| CN201109763Y (en) * | 2007-09-28 | 2008-09-03 | 张有才 | Machine for casting circle of fertilizer |
| CN203899569U (en) * | 2014-05-27 | 2014-10-29 | 贵州盛鼎生态农牧科技有限责任公司沿河分公司 | Organic fertilizer granulating and shaping equipment |
| CN104261903A (en) * | 2014-09-04 | 2015-01-07 | 辽宁鑫水化工集团有限公司 | Method and equipment of processing rounded potassium sulfate grains |
| CN204817135U (en) * | 2015-07-25 | 2015-12-02 | 刘志孟 | Multistage drum sieve extension |
| CN105481487A (en) * | 2016-01-22 | 2016-04-13 | 淮南润辉环保科技有限公司 | Pelleting production system of organic fertilizers |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106631635A (en) * | 2017-01-18 | 2017-05-10 | 烟台盛园恒丰农业科技开发有限公司 | Automatic production line for irregular ammonium sulfate particle and production method |
| CN106748582A (en) * | 2017-01-18 | 2017-05-31 | 烟台盛园恒丰农业科技开发有限公司 | A kind of regular ammonium sulfate automatic production line |
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| PB01 | Publication | ||
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20161026 |