CN106045511A - Ceramic Ca6SnTa4O18 with low thermal conductivity and preparation method of ceramic Ca6SnTa4O18 - Google Patents
Ceramic Ca6SnTa4O18 with low thermal conductivity and preparation method of ceramic Ca6SnTa4O18 Download PDFInfo
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- CN106045511A CN106045511A CN201610401661.4A CN201610401661A CN106045511A CN 106045511 A CN106045511 A CN 106045511A CN 201610401661 A CN201610401661 A CN 201610401661A CN 106045511 A CN106045511 A CN 106045511A
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/495—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on vanadium, niobium, tantalum, molybdenum or tungsten oxides or solid solutions thereof with other oxides, e.g. vanadates, niobates, tantalates, molybdates or tungstates
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/62222—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products obtaining ceramic coatings
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- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3205—Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
- C04B2235/3208—Calcium oxide or oxide-forming salts thereof, e.g. lime
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3293—Tin oxides, stannates or oxide forming salts thereof, e.g. indium tin oxide [ITO]
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Abstract
The invention discloses a thermal barrier coating ceramic material Ca6SnTa4O18 with low thermal conductivity and higher thermal expansion coefficient and a preparation method of the thermal barrier coating ceramic material Ca6SnTa4O18. The preparation method comprises the following steps: (1) original powder of CaCO3, SnO2 and Ta2O5 with the purity being 99.9% by weight or higher is weighed and blended according to composition of Ca6SnTa4O18; (2) the raw materials in the step (1) are subjected to wet ball milling and mixing for 12 h, the ball milling medium is distilled water, and the materials are dried and then pre-sintered in air atmosphere at 1,500 DEG C for 6 h; (3) a binder is added to powder prepared in the step (2), compression molding is performed after granulation, and sintering is performed finally in the air atmosphere at 1,550-1,600 DEG C for 8 h, wherein the binder adopts a polyvinyl alcohol solution with the mass concentration of 5%, and the adding amount of polyvinyl alcohol is 3% of the total mass of the powder. The prepared ceramic has good sinterability and stable structure; the thermal conductivity of the ceramic is far lower than that of YSZ while the thermal expansion coefficient is far higher than that of the YSZ, and the ceramic has important application value in thermal barrier coating systems of advanced aero-engines.
Description
Technical field
The present invention relates to lower thermal conductivity ceramic material, particularly relate to for protecting advanced turbogenerator high-temperature metal portion
Thermal barrier coating ceramic material of part and preparation method thereof.
Background technology
Use thermal barrier coating system (Thermal prepared by plasma spraying method or electro beam physics vapour deposition technology
Barrier Coatings, is called for short TBCs), owing to advanced turbogenerator high-temperature metal parts can be protected and improve fuel-economy
Property, very important in the evolution of advanced aero engine.At present, traditional yittrium oxide energy PSZ (letter
Claim YSZ) thermal barrier coating, at high temperature during long service, T-Tetragonal is converted into pros and Emission in Cubic, and cooled
Cheng Zhong, T-phase will further be changed into monoclinic phase.This kind of phase transformation, by the sintering shrinkage of accelerometer finishing coat, reduces heat-proof quality.This
Outward, low for YSZ thermal coefficient of expansion (about 10 × 10-6 K-1) (such as nickel-based superalloy, heat is swollen with metallic matrix for the coating that causes
Swollen coefficient is about 16 × 10-6 K-1One of thermal expansion mismatch between), the strongest factor being acknowledged as coating failure.
In order to overcome the shortcoming of YSZ and improve efficiency of operation further, in the urgent need to developing a kind of thermal conductivity less than YSZ's
Novel hot barrier coating pottery.The selection of novel heat barrier coat material is limited by some basic demands, such as high-melting-point, under arms temperature
Spend in operating temperature range without phase transformation, relatively low thermal conductivity, higher thermal coefficient of expansion, good decay resistance, resist
Thermal shock performance and relatively low caking power.But, find that a kind of to meet the ceramic material required extremely difficult simultaneously.Mesh
Before, many research worker using relatively low thermal conductivity, higher thermal coefficient of expansion as selecting novel thermal barrier coating ceramic material
The most important condition.
Summary of the invention
It is an object of the invention to provide a kind of ceramic material with lower thermal conductivity and high thermal expansion coefficient and preparation side thereof
Method.
The lower thermal conductivity of the present invention is Ca with the chemical composition of high thermal expansion coefficient pottery6SnTa4O18。
The preparation method step of this thermal barrier coating ceramic material is:
(1) be 99.9%(percentage by weight by purity) more than CaCO3、SnO2And Ta2O5Starting powder press Ca6SnTa4O18
Composition weigh dispensing.
(2) being mixed 12 hours by step (1) raw material wet ball-milling, ball-milling medium is distilled water, big at 1500 DEG C after drying
Pre-burning 6 hours in gas atmosphere.
(3), after adding binding agent pelletize in the powder that step (2) prepares, re-compacted molding, finally 1550 ~ 1600
DEG C air atmosphere sinters 8 hours;Described binding agent uses mass concentration to be the poly-vinyl alcohol solution of 5%, and polyvinyl alcohol adds
Amount accounts for the 3% of powder gross mass.
Advantages of the present invention: Ca6SnTa4O18Ceramic post sintering is good, Stability Analysis of Structures;When 1300 DEG C, its thermal conductivity is low arrives
1.19W.m-1.k-1, its thermal coefficient of expansion reaches 14.1 × 10-6 K-1。Ca6SnTa4O18Pottery thermal conductivity far below YSZ, and its
Thermal coefficient of expansion then much larger than YSZ, has important using value in heat barrier coat material field.
Detailed description of the invention
Embodiment:
Table 1 shows and constitutes 3 specific embodiments of different sintering temperatures of the present invention and thermal conductivity when 1300 DEG C thereof and heat
The coefficient of expansion.Its preparation method is as it has been described above, test its thermal conductivity and thermal coefficient of expansion respectively by laser pulse method and push rod method.
Result shows, the Ca of synthesis6SnTa4O18Thermal conductivity during 1300 DEG C of pottery is far below YSZ (3.0W.m-1.k-1), and its heat is swollen
Swollen coefficient then much larger than YSZ, is expected to become novel heat barrier coat material, can meet advanced aero engine thermal barrier coating system skill
Art needs.
Table 1:
Claims (1)
1. a lower thermal conductivity and high expansion coefficient pottery, it is characterised in that the chemical composition of described pottery is: Ca6SnTa4O18;
Described lower thermal conductivity concretely comprises the following steps with the preparation method of high expansion coefficient pottery:
(1) be 99.9%(percentage by weight by purity) more than CaCO3、SnO2And Ta2O5Starting powder press Ca6SnTa4O18
Composition weigh dispensing;
(2) being mixed 12 hours by step (1) raw material wet ball-milling, ball-milling medium is distilled water, at 1500 DEG C of air gas after drying
Pre-burning 6 hours in atmosphere;
(3) after adding binding agent pelletize in the powder that step (2) prepares, re-compacted molding is finally big at 1550 ~ 1600 DEG C
Gas atmosphere sinters 8 hours;Described binding agent uses mass concentration to be the poly-vinyl alcohol solution of 5%, and polyvinyl alcohol addition accounts for
The 3% of powder gross mass.
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2002014580A2 (en) * | 2000-08-17 | 2002-02-21 | Siemens Westinghouse Power Corporation | Thermal barrier coating having high phase stability |
CN1764613A (en) * | 2003-03-26 | 2006-04-26 | 三菱重工业株式会社 | Material for thermal barrier coating |
CN1966462A (en) * | 2006-11-24 | 2007-05-23 | 北京航空航天大学 | Laminated perovskite structure heat-barrier coating ceramic layer material |
-
2016
- 2016-06-11 CN CN201610401661.4A patent/CN106045511A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2002014580A2 (en) * | 2000-08-17 | 2002-02-21 | Siemens Westinghouse Power Corporation | Thermal barrier coating having high phase stability |
CN1764613A (en) * | 2003-03-26 | 2006-04-26 | 三菱重工业株式会社 | Material for thermal barrier coating |
CN1966462A (en) * | 2006-11-24 | 2007-05-23 | 北京航空航天大学 | Laminated perovskite structure heat-barrier coating ceramic layer material |
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