CN106040942A - Skid-resistant and corrosion-resistant mold structure for producing soil shoveling carrier vehicle rolling ways - Google Patents

Skid-resistant and corrosion-resistant mold structure for producing soil shoveling carrier vehicle rolling ways Download PDF

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Publication number
CN106040942A
CN106040942A CN201610568342.2A CN201610568342A CN106040942A CN 106040942 A CN106040942 A CN 106040942A CN 201610568342 A CN201610568342 A CN 201610568342A CN 106040942 A CN106040942 A CN 106040942A
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China
Prior art keywords
plane
forging
resistant
core roller
producing
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Pending
Application number
CN201610568342.2A
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Chinese (zh)
Inventor
潘承民
梁远雄
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Liuzhou Liupin Technology Co Ltd
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Liuzhou Liupin Technology Co Ltd
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Priority to CN201610568342.2A priority Critical patent/CN106040942A/en
Publication of CN106040942A publication Critical patent/CN106040942A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J13/00Details of machines for forging, pressing, or hammering
    • B21J13/02Dies or mountings therefor
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L63/00Compositions of epoxy resins; Compositions of derivatives of epoxy resins

Abstract

The invention discloses a skid-resistant and corrosion-resistant mold structure for producing soil shoveling carrier vehicle rolling ways. The structure comprises a core roller and a main mold; a forging is arranged between the core roller and the main mold; the middle part of the core roller is a cylinder section with a cylinder structure; a convex shoulder part is arranged on the cylinder section, and is respectively set as a first inclined surface, a top surface and a second inclined surface in sequence from top to bottom; the first inclined surface is outwards inclined from top to bottom; the second inclined surface is inwards inclined from top to bottom; the top surface is a vertical surface; and the side surface of the main mold is a vertical surface. The soil shoveling carrier vehicle rolling ways machined by the mold, provided by the invention, are separated by using a sawing machine after forging; the surface conditions of separated surfaces of the forging are excellent; the height margin can be reduced; the molding is convenient; the material use is saved; raw materials are saved by about 14-18% and one half of consumption of such energy as gas is saved compared with a conventional rectangular forging; the total margin of the forging is low; the final machining time is shortened; and the efficiency is improved.

Description

A kind of anti-skidding anticorrosion mould structure for producing shovel soil transport vehicle raceway
Technical field
The invention belongs to mould for forging technical field, be specifically related to a kind of for producing the anti-skidding anti-of shovel soil transport vehicle raceway Rotten mould structure.
Background technology
Shovel soil transport vehicle raceway shape of product is complicated, not easy-formation.At present, traditional shovel soil transport vehicle raceway processing mode General employing conventional rectangular forging, machines (reducing follow-up machining allowance, increase through hardening layer depth) before carrying out heat treatment, Heat treatment again, the most machining.Owing to the internal diameter of raceway has bigger gradient, this gradient adds the difficulty of molding.Existing The rectangle forging mode having technology uses material a lot, causes wasting material, processing cost height, in turn results in the forging valency of raceway Lattice are the highest.
Summary of the invention
The technical problem to be solved in the present invention is to overcome existing defect, it is provided that a kind of convenient formation, material-saving and being processed into This low anti-skidding anticorrosion mould structure for producing shovel soil transport vehicle raceway.
In order to solve above-mentioned technical problem, the invention provides following technical scheme:
A kind of anti-skidding anticorrosion mould structure for producing shovel soil transport vehicle raceway of the present invention, it includes core roller and main mould, forging It is arranged between described core roller and described main mould, is the cylindrical section of cylindrical structure in the middle part of described core roller, described cylindrical section sets Being equipped with convex shoulder, it is the first inclined-plane, end face and the second inclined-plane that described convex shoulder sets gradually from top to bottom;Described first inclined-plane is certainly Upper and under outward-dipping, described second inclined-plane slopes inwardly from top to bottom, and described end face is vertical plane;The side of described main mould is Vertical plane;Wherein, described first inclined-plane is provided with the first anti-skid wearable layer that thickness is 5-7mm;Set on described second inclined-plane It is equipped with the second anti-skid wearable layer that thickness is 5-9mm;Described first anti-skid wearable layer and the second anti-skid wearable layer are by 0.2- The polyester resin of 0.4kg, the titanium dioxide of 0.2-0.3kg, the lubricant of 0.1-0.5kg, the thickening agent of 1.2-2.4kg, 0.2- The epoxy resin mixing system of the auxiliary agent of 0.5kg, the antioxidant of 0.7-0.9kg, the toughener of 2.2-3.4kg and 4.2-0.5kg For forming.
Further, described first inclined-plane is 22 ° ~ 36 ° with the angle of vertical direction.
Further, described second inclined-plane is 22 ° ~ 36 ° with the angle of vertical direction.
Further, described first inclined-plane is equal with the length on described second inclined-plane, and is four times of described end face length.
The present invention is reached to provide the benefit that:
The present invention, according to the feature of raceway, designs mould, and the gradient making raceway internal diameter is symmetrical, and the mould provided by the present invention is added The shovel soil transport vehicle raceway that work goes out, uses sawing machine to separate after forging, the parting surface surface condition of forging is good, it is possible to reduce on height The surplus gone mutually, convenient formation, save the use of material, save raw material about 14 ~ 18% than conventional rectangular forging, save The consumption of the combustion gas homenergic of half;Forging entirety surplus is little, reduces last machining time, improves efficiency.
It addition, the present invention first, second preventing of being provided with said structure on described first inclined-plane and described second inclined-plane Sliding wearing layer so that the work surface of equipment has good anti-skidding, anticorrosion and anti-wear performance.
Accompanying drawing explanation
Accompanying drawing is for providing a further understanding of the present invention, and constitutes a part for description, with the reality of the present invention Execute example together for explaining the present invention, be not intended that limitation of the present invention.In the accompanying drawings:
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the structural representation of main mould;
Fig. 3 is the structural representation of core roller.
Detailed description of the invention
Below in conjunction with accompanying drawing, the preferred embodiments of the present invention are illustrated, it will be appreciated that preferred reality described herein Execute example be merely to illustrate and explain the present invention, be not intended to limit the present invention.
As shown in Figure 1 to Figure 3, a kind of anti-skidding anticorrosion mould structure for producing shovel soil transport vehicle raceway of the present invention, its Including core roller 1 and main mould 2, forging 3 is arranged between described core roller 1 and described main mould 2, ties for cylinder in the middle part of described core roller 1 The cylindrical section 4 of structure, described cylindrical section 4 is provided with convex shoulder 5, and it is the first inclined-plane that described convex shoulder 5 sets gradually from top to bottom 501, end face 502 and the second inclined-plane 503;Described first inclined-plane 501 is the most outward-dipping, and described second inclined-plane 503 is from upper Sloping inwardly under and, described end face 502 is vertical plane;The side 201 of described main mould 2 is vertical plane;
Wherein, described first inclined-plane 501 is provided with the first anti-skid wearable layer that thickness is 5-7mm;Described second inclined-plane 503 On be provided with the second anti-skid wearable layer that thickness is 5-9mm;Described first anti-skid wearable layer and the second anti-skid wearable layer by The polyester resin of 0.2-0.4kg, the titanium dioxide of 0.2-0.3kg, the lubricant of 0.1-0.5kg, the thickening agent of 1.2-2.4kg, The epoxy resin of the auxiliary agent of 0.2-0.5kg, the antioxidant of 0.7-0.9kg, the toughener of 2.2-3.4kg and 4.2-0.5kg mixes Conjunction is prepared from.
Described first inclined-plane 501 is 22 ° ~ 36 ° with the angle of vertical direction.
Described second inclined-plane 503 is 22 ° ~ 36 ° with the angle of vertical direction.
Described first inclined-plane 501 is equal with the length on described second inclined-plane 503, and is four times of described end face 502 length.
The present invention, according to the feature of raceway, designs mould, and the gradient making raceway internal diameter is symmetrical, the mould provided by the present invention The shovel soil transport vehicle raceway that tool processes, uses sawing machine to separate after forging, the parting surface surface condition of forging is good, it is possible to reduce high The surplus gone mutually on degree, convenient formation, save the use of material, save raw material about 14 ~ 18% than conventional rectangular forging, joint Save the consumption of the combustion gas homenergic of half;Forging entirety surplus is little, reduces last machining time, improves efficiency.
Finally it is noted that the foregoing is only the preferred embodiments of the present invention, it is not limited to the present invention, Although being described in detail the present invention with reference to previous embodiment, for a person skilled in the art, it still may be used So that the technical scheme described in foregoing embodiments to be modified, or wherein portion of techniques feature is carried out equivalent. All within the spirit and principles in the present invention, any modification, equivalent substitution and improvement etc. made, should be included in the present invention's Within protection domain.

Claims (4)

1. the anti-skidding anticorrosion mould structure being used for producing shovel soil transport vehicle raceway, it is characterised in that include core roller and main mould, Forging is arranged between described core roller and described main mould, is the cylindrical section of cylindrical structure in the middle part of described core roller, described cylindrical section On be provided with convex shoulder, it is the first inclined-plane, end face and the second inclined-plane that described convex shoulder sets gradually from top to bottom;Described first oblique Face is the most outward-dipping, and described second inclined-plane slopes inwardly from top to bottom, and described end face is vertical plane;The side of described main mould Face is vertical plane;Wherein, described first inclined-plane is provided with the first anti-skid wearable layer that thickness is 5-7mm;Described second inclined-plane On be provided with the second anti-skid wearable layer that thickness is 5-9mm;Described first anti-skid wearable layer and the second anti-skid wearable layer by The polyester resin of 0.2-0.4kg, the titanium dioxide of 0.2-0.3kg, the lubricant of 0.1-0.5kg, the thickening agent of 1.2-2.4kg, The epoxy resin of the auxiliary agent of 0.2-0.5kg, the antioxidant of 0.7-0.9kg, the toughener of 2.2-3.4kg and 4.2-0.5kg mixes Conjunction is prepared from.
A kind of anti-skidding anticorrosion mould structure for producing shovel soil transport vehicle raceway the most according to claim 1, its feature Being, described first inclined-plane is 22 ° ~ 36 ° with the angle of vertical direction.
A kind of anti-skidding anticorrosion mould structure for producing shovel soil transport vehicle raceway the most according to claim 1, its feature Being, described second inclined-plane is 22 ° ~ 36 ° with the angle of vertical direction.
A kind of anti-skidding anticorrosion mould structure for producing shovel soil transport vehicle raceway the most according to claim 1, its feature Being, described first inclined-plane is equal with the length on described second inclined-plane, and is four times of described end face length.
CN201610568342.2A 2016-07-19 2016-07-19 Skid-resistant and corrosion-resistant mold structure for producing soil shoveling carrier vehicle rolling ways Pending CN106040942A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610568342.2A CN106040942A (en) 2016-07-19 2016-07-19 Skid-resistant and corrosion-resistant mold structure for producing soil shoveling carrier vehicle rolling ways

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610568342.2A CN106040942A (en) 2016-07-19 2016-07-19 Skid-resistant and corrosion-resistant mold structure for producing soil shoveling carrier vehicle rolling ways

Publications (1)

Publication Number Publication Date
CN106040942A true CN106040942A (en) 2016-10-26

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0569075A (en) * 1991-09-11 1993-03-23 Sanyo Special Steel Co Ltd Form rolling of short cylinder
CN101279343A (en) * 2008-04-23 2008-10-08 贵州安大航空锻造有限责任公司 Method for rolling and shaping stainless steel special-shaped ring forging
CN204094026U (en) * 2014-03-26 2015-01-14 无锡隆迪精密锻件有限公司 A kind of mould structure for the production of train gear ring
CN204365929U (en) * 2014-12-29 2015-06-03 湖州哈特贝尔精密锻造有限公司 A kind of cold rolling mandrel being applied to outer race processing
CN204396756U (en) * 2015-01-20 2015-06-17 山东伊莱特重工有限公司 Integral type core roller rolles over ring mould
CN205165695U (en) * 2015-11-04 2016-04-20 无锡市隆迪精密锻件有限公司 A mould structure for producing bearing inner race for aerogenerator
CN105623457A (en) * 2014-10-29 2016-06-01 林祥斌 Wear and skid resisting coating
CN205341767U (en) * 2016-02-01 2016-06-29 大连重型锻造有限公司 Two moulds grind ring device

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0569075A (en) * 1991-09-11 1993-03-23 Sanyo Special Steel Co Ltd Form rolling of short cylinder
CN101279343A (en) * 2008-04-23 2008-10-08 贵州安大航空锻造有限责任公司 Method for rolling and shaping stainless steel special-shaped ring forging
CN204094026U (en) * 2014-03-26 2015-01-14 无锡隆迪精密锻件有限公司 A kind of mould structure for the production of train gear ring
CN105623457A (en) * 2014-10-29 2016-06-01 林祥斌 Wear and skid resisting coating
CN204365929U (en) * 2014-12-29 2015-06-03 湖州哈特贝尔精密锻造有限公司 A kind of cold rolling mandrel being applied to outer race processing
CN204396756U (en) * 2015-01-20 2015-06-17 山东伊莱特重工有限公司 Integral type core roller rolles over ring mould
CN205165695U (en) * 2015-11-04 2016-04-20 无锡市隆迪精密锻件有限公司 A mould structure for producing bearing inner race for aerogenerator
CN205341767U (en) * 2016-02-01 2016-06-29 大连重型锻造有限公司 Two moulds grind ring device

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Address after: Liu Dong New District of Liuzhou city the Guangxi Zhuang Autonomous Region 545005 double Renlu No. 10 Guantang R & D center 2 Building No. 705 (Liu Zhougao and Secretary of Commerce Co. Ltd. hosted)

Applicant after: LIUZHOU LIUPIN TECHNOLOGY CO., LTD.

Address before: 545005 the Guangxi Zhuang Autonomous Region Liuzhou Liunan District City Station Road No. 94, a new era of commercial port logistics warehousing center No. 5 Floor 4 No. 022

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Application publication date: 20161026

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