CN106040314A - Preparation and application of coating catalyst using ionic liquid as binder - Google Patents
Preparation and application of coating catalyst using ionic liquid as binder Download PDFInfo
- Publication number
- CN106040314A CN106040314A CN201610413058.8A CN201610413058A CN106040314A CN 106040314 A CN106040314 A CN 106040314A CN 201610413058 A CN201610413058 A CN 201610413058A CN 106040314 A CN106040314 A CN 106040314A
- Authority
- CN
- China
- Prior art keywords
- ionic liquid
- coated catalysts
- catalyst
- preparation
- binding agent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000003054 catalyst Substances 0.000 title claims abstract description 176
- 239000002608 ionic liquid Substances 0.000 title claims abstract description 35
- 238000002360 preparation method Methods 0.000 title claims abstract description 27
- 239000011230 binding agent Substances 0.000 title claims description 21
- 239000011248 coating agent Substances 0.000 title abstract description 32
- 238000000576 coating method Methods 0.000 title abstract description 32
- HGINCPLSRVDWNT-UHFFFAOYSA-N Acrolein Chemical compound C=CC=O HGINCPLSRVDWNT-UHFFFAOYSA-N 0.000 claims abstract description 44
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical group CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 claims abstract description 37
- 239000011148 porous material Substances 0.000 claims abstract description 37
- 238000000034 method Methods 0.000 claims abstract description 31
- 230000003647 oxidation Effects 0.000 claims abstract description 28
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 28
- FUSUHKVFWTUUBE-UHFFFAOYSA-N buten-2-one Chemical compound CC(=O)C=C FUSUHKVFWTUUBE-UHFFFAOYSA-N 0.000 claims abstract description 27
- 239000000843 powder Substances 0.000 claims abstract description 27
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 26
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims abstract description 22
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 claims abstract description 22
- CERQOIWHTDAKMF-UHFFFAOYSA-N alpha-methacrylic acid Natural products CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims abstract description 15
- 238000006243 chemical reaction Methods 0.000 claims description 36
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 32
- 239000007921 spray Substances 0.000 claims description 22
- 230000008569 process Effects 0.000 claims description 18
- 238000005507 spraying Methods 0.000 claims description 17
- -1 pelelith Chemical compound 0.000 claims description 14
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 11
- 238000001694 spray drying Methods 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 6
- 239000012530 fluid Substances 0.000 claims description 5
- 239000004575 stone Substances 0.000 claims description 5
- 150000002500 ions Chemical class 0.000 claims description 4
- 239000002808 molecular sieve Substances 0.000 claims description 4
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims description 4
- 229910052787 antimony Inorganic materials 0.000 claims description 2
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 claims 4
- 229910052684 Cerium Inorganic materials 0.000 claims 1
- 229910003827 NRaRb Inorganic materials 0.000 claims 1
- 150000001450 anions Chemical class 0.000 claims 1
- 229910052746 lanthanum Inorganic materials 0.000 claims 1
- 229910052712 strontium Inorganic materials 0.000 claims 1
- 229910052718 tin Inorganic materials 0.000 claims 1
- 229910052721 tungsten Inorganic materials 0.000 claims 1
- 229910052726 zirconium Inorganic materials 0.000 claims 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 abstract description 7
- 238000001035 drying Methods 0.000 abstract description 6
- 238000009826 distribution Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- STNJBCKSHOAVAJ-UHFFFAOYSA-N Methacrolein Chemical compound CC(=C)C=O STNJBCKSHOAVAJ-UHFFFAOYSA-N 0.000 abstract 2
- 229910000416 bismuth oxide Inorganic materials 0.000 abstract 1
- 238000001354 calcination Methods 0.000 abstract 1
- TYIXMATWDRGMPF-UHFFFAOYSA-N dibismuth;oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Bi+3].[Bi+3] TYIXMATWDRGMPF-UHFFFAOYSA-N 0.000 abstract 1
- 229910000476 molybdenum oxide Inorganic materials 0.000 abstract 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 abstract 1
- PQQKPALAQIIWST-UHFFFAOYSA-N oxomolybdenum Chemical compound [Mo]=O PQQKPALAQIIWST-UHFFFAOYSA-N 0.000 abstract 1
- 229910052814 silicon oxide Inorganic materials 0.000 abstract 1
- 239000002002 slurry Substances 0.000 description 37
- 239000000463 material Substances 0.000 description 26
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 22
- 239000000243 solution Substances 0.000 description 19
- 230000002194 synthesizing effect Effects 0.000 description 16
- 230000015572 biosynthetic process Effects 0.000 description 15
- 238000003786 synthesis reaction Methods 0.000 description 15
- 230000001590 oxidative effect Effects 0.000 description 14
- 238000004458 analytical method Methods 0.000 description 13
- 239000003795 chemical substances by application Substances 0.000 description 12
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 11
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 11
- 239000007789 gas Substances 0.000 description 11
- 229910052757 nitrogen Inorganic materials 0.000 description 11
- 238000006555 catalytic reaction Methods 0.000 description 10
- 238000003756 stirring Methods 0.000 description 10
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 7
- 239000008367 deionised water Substances 0.000 description 7
- 229910021641 deionized water Inorganic materials 0.000 description 7
- 239000001301 oxygen Substances 0.000 description 7
- 229910052760 oxygen Inorganic materials 0.000 description 7
- 230000000750 progressive effect Effects 0.000 description 7
- 238000005096 rolling process Methods 0.000 description 7
- 238000005299 abrasion Methods 0.000 description 6
- 239000000725 suspension Substances 0.000 description 6
- 239000002131 composite material Substances 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 4
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- 239000006004 Quartz sand Substances 0.000 description 4
- NLSCHDZTHVNDCP-UHFFFAOYSA-N caesium nitrate Chemical compound [Cs+].[O-][N+]([O-])=O NLSCHDZTHVNDCP-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000011049 filling Methods 0.000 description 4
- VCJMYUPGQJHHFU-UHFFFAOYSA-N iron(3+);trinitrate Chemical compound [Fe+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O VCJMYUPGQJHHFU-UHFFFAOYSA-N 0.000 description 4
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 description 4
- KAIPKTYOBMEXRR-UHFFFAOYSA-N 1-butyl-3-methyl-2h-imidazole Chemical compound CCCCN1CN(C)C=C1 KAIPKTYOBMEXRR-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 230000032683 aging Effects 0.000 description 3
- APUPEJJSWDHEBO-UHFFFAOYSA-P ammonium molybdate Chemical compound [NH4+].[NH4+].[O-][Mo]([O-])(=O)=O APUPEJJSWDHEBO-UHFFFAOYSA-P 0.000 description 3
- 239000011609 ammonium molybdate Substances 0.000 description 3
- 229940010552 ammonium molybdate Drugs 0.000 description 3
- 235000018660 ammonium molybdate Nutrition 0.000 description 3
- 239000011964 heteropoly acid Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 229910044991 metal oxide Inorganic materials 0.000 description 3
- 150000002894 organic compounds Chemical class 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- BBMCTIGTTCKYKF-UHFFFAOYSA-N 1-heptanol Chemical compound CCCCCCCO BBMCTIGTTCKYKF-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 229910002480 Cu-O Inorganic materials 0.000 description 2
- 229910002651 NO3 Inorganic materials 0.000 description 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical class O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 239000003377 acid catalyst Substances 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- 229910000410 antimony oxide Inorganic materials 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 2
- UNTBPXHCXVWYOI-UHFFFAOYSA-O azanium;oxido(dioxo)vanadium Chemical compound [NH4+].[O-][V](=O)=O UNTBPXHCXVWYOI-UHFFFAOYSA-O 0.000 description 2
- 239000011324 bead Substances 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- GNTDGMZSJNCJKK-UHFFFAOYSA-N divanadium pentaoxide Chemical compound O=[V](=O)O[V](=O)=O GNTDGMZSJNCJKK-UHFFFAOYSA-N 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 239000001307 helium Substances 0.000 description 2
- 229910052734 helium Inorganic materials 0.000 description 2
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 2
- RXPAJWPEYBDXOG-UHFFFAOYSA-N hydron;methyl 4-methoxypyridine-2-carboxylate;chloride Chemical compound Cl.COC(=O)C1=CC(OC)=CC=N1 RXPAJWPEYBDXOG-UHFFFAOYSA-N 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000011268 mixed slurry Substances 0.000 description 2
- JKQOBWVOAYFWKG-UHFFFAOYSA-N molybdenum trioxide Chemical compound O=[Mo](=O)=O JKQOBWVOAYFWKG-UHFFFAOYSA-N 0.000 description 2
- 229910052756 noble gas Inorganic materials 0.000 description 2
- VTRUBDSFZJNXHI-UHFFFAOYSA-N oxoantimony Chemical compound [Sb]=O VTRUBDSFZJNXHI-UHFFFAOYSA-N 0.000 description 2
- 235000010333 potassium nitrate Nutrition 0.000 description 2
- 239000004323 potassium nitrate Substances 0.000 description 2
- 238000005245 sintering Methods 0.000 description 2
- DHEQXMRUPNDRPG-UHFFFAOYSA-N strontium nitrate Chemical compound [Sr+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O DHEQXMRUPNDRPG-UHFFFAOYSA-N 0.000 description 2
- GTCDARUMAMVCRO-UHFFFAOYSA-M tetraethylazanium;acetate Chemical compound CC([O-])=O.CC[N+](CC)(CC)CC GTCDARUMAMVCRO-UHFFFAOYSA-M 0.000 description 2
- PXJUBOLFJDSAQQ-UHFFFAOYSA-M tetrapropylazanium;acetate Chemical compound CC([O-])=O.CCC[N+](CCC)(CCC)CCC PXJUBOLFJDSAQQ-UHFFFAOYSA-M 0.000 description 2
- 238000001291 vacuum drying Methods 0.000 description 2
- ZXLOSLWIGFGPIU-UHFFFAOYSA-N 1-ethyl-3-methyl-1,2-dihydroimidazol-1-ium;acetate Chemical compound CC(O)=O.CCN1CN(C)C=C1 ZXLOSLWIGFGPIU-UHFFFAOYSA-N 0.000 description 1
- WGVGZVWOOMIJRK-UHFFFAOYSA-N 1-hexyl-3-methyl-2h-imidazole Chemical compound CCCCCCN1CN(C)C=C1 WGVGZVWOOMIJRK-UHFFFAOYSA-N 0.000 description 1
- DJHGAFSJWGLOIV-UHFFFAOYSA-N Arsenic acid Chemical compound O[As](O)(O)=O DJHGAFSJWGLOIV-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 229910020647 Co-O Inorganic materials 0.000 description 1
- 229910020704 Co—O Inorganic materials 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- 229910017135 Fe—O Inorganic materials 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000000443 aerosol Substances 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- QGAVSDVURUSLQK-UHFFFAOYSA-N ammonium heptamolybdate Chemical compound N.N.N.N.N.N.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.[Mo].[Mo].[Mo].[Mo].[Mo].[Mo].[Mo] QGAVSDVURUSLQK-UHFFFAOYSA-N 0.000 description 1
- 229940000488 arsenic acid Drugs 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 229910052797 bismuth Inorganic materials 0.000 description 1
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000005255 carburizing Methods 0.000 description 1
- 239000012018 catalyst precursor Substances 0.000 description 1
- HSJPMRKMPBAUAU-UHFFFAOYSA-N cerium(3+);trinitrate Chemical compound [Ce+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O HSJPMRKMPBAUAU-UHFFFAOYSA-N 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000001311 chemical methods and process Methods 0.000 description 1
- 238000004587 chromatography analysis Methods 0.000 description 1
- 238000000975 co-precipitation Methods 0.000 description 1
- UFMZWBIQTDUYBN-UHFFFAOYSA-N cobalt dinitrate Chemical compound [Co+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O UFMZWBIQTDUYBN-UHFFFAOYSA-N 0.000 description 1
- QGUAJWGNOXCYJF-UHFFFAOYSA-N cobalt dinitrate hexahydrate Chemical compound O.O.O.O.O.O.[Co+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O QGUAJWGNOXCYJF-UHFFFAOYSA-N 0.000 description 1
- 229910001981 cobalt nitrate Inorganic materials 0.000 description 1
- 230000019771 cognition Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- OXBLHERUFWYNTN-UHFFFAOYSA-M copper(I) chloride Chemical compound [Cu]Cl OXBLHERUFWYNTN-UHFFFAOYSA-M 0.000 description 1
- XTVVROIMIGLXTD-UHFFFAOYSA-N copper(II) nitrate Chemical compound [Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O XTVVROIMIGLXTD-UHFFFAOYSA-N 0.000 description 1
- GQDHEYWVLBJKBA-UHFFFAOYSA-H copper(ii) phosphate Chemical compound [Cu+2].[Cu+2].[Cu+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O GQDHEYWVLBJKBA-UHFFFAOYSA-H 0.000 description 1
- SXTLQDJHRPXDSB-UHFFFAOYSA-N copper;dinitrate;trihydrate Chemical compound O.O.O.[Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O SXTLQDJHRPXDSB-UHFFFAOYSA-N 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-M hexanoate Chemical compound CCCCCC([O-])=O FUZZWVXGSFPDMH-UHFFFAOYSA-M 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- LQFRMNFDIVASEN-UHFFFAOYSA-N lanthanum(3+);trinitrate;trihydrate Chemical compound O.O.O.[La+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O LQFRMNFDIVASEN-UHFFFAOYSA-N 0.000 description 1
- 239000006193 liquid solution Substances 0.000 description 1
- 229920002521 macromolecule Polymers 0.000 description 1
- MIVBAHRSNUNMPP-UHFFFAOYSA-N manganese(2+);dinitrate Chemical compound [Mn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O MIVBAHRSNUNMPP-UHFFFAOYSA-N 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000002663 nebulization Methods 0.000 description 1
- SPIFDSWFDKNERT-UHFFFAOYSA-N nickel;hydrate Chemical compound O.[Ni] SPIFDSWFDKNERT-UHFFFAOYSA-N 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 150000002835 noble gases Chemical class 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- LAJZODKXOMJMPK-UHFFFAOYSA-N tellurium dioxide Chemical compound O=[Te]=O LAJZODKXOMJMPK-UHFFFAOYSA-N 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
- FCTBKIHDJGHPPO-UHFFFAOYSA-N uranium dioxide Inorganic materials O=[U]=O FCTBKIHDJGHPPO-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/64—Pore diameter
- B01J35/651—50-500 nm
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/002—Mixed oxides other than spinels, e.g. perovskite
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/84—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/85—Chromium, molybdenum or tungsten
- B01J23/88—Molybdenum
- B01J23/887—Molybdenum containing in addition other metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/8876—Arsenic, antimony or bismuth
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/84—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/85—Chromium, molybdenum or tungsten
- B01J23/888—Tungsten
- B01J23/8885—Tungsten containing also molybdenum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
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Abstract
The invention relates to a method of producing a coating catalyst and application thereof. The method of producing the coating catalyst comprises: applying catalyst powder with an active component to an inertial support under the action of ionic liquid, wherein the outer active component of the coating catalyst contains molybdenum oxide, bismuth oxide and other oxides, the inner active component is an inertial support such as aluminum oxide and silicon oxide. During preparation of the catalyst, it is possible to disperse the catalyst powder and ionic liquid jointly (or separately) in ethanol and is sprayed (simultaneously) to an inertial spherical support so as to obtain the coating catalyst. The catalyst forms pores of special distribution after being treated via drying and calcining and the like, has high mechanical strength, and has good reacting performance during acrolein production by propylene oxidation, (methyl) acrylic acid by (methyl) acrolein oxidation and methacrylaldehyde production by isobutylene.
Description
Technical field
The present invention relates to preparation and the application thereof of a kind of coated catalysts with ionic liquid as binding agent, belong to catalyst
Preparation and application field.
Background technology
α, β unsaturated aldehyde is prepared in the selective oxidation of alkene and unsaturated acids is the important chemical process in commercial production, its
In typical course of reaction have propylene oxidative synthesis acrylic aldehyde, acrolein oxidation acrylic acid synthesizing, isobutylene oxidation synthesizing methyl
Acrylic aldehyde and methylacrolein oxidative synthesis methacrylic acid.At present, it is many that catalyst that such reaction uses is mainly molybdenum, bismuth system
Component composite metal catalyst and heteropolyacid catalyst, wherein multicomponent O composite metallic oxide catalyst has propylene oxidative synthesis
The Mo-Bi-Fe-Co-O catalyst of acrylic aldehyde, the Mo-V-Cu-O catalyst of acrolein oxidation acrylic acid synthesizing and isobutylene oxidation
The Mo-Bi-Cs-Fe-O catalyst of synthesizing methyl acrylic aldehyde, heteropolyacid catalyst is methylacrolein oxidative synthesis metering system
The Mo-P-V-Cu-O catalyst of acid.At present owing to the specific surface area of such catalyst is more relatively low, difficult forming and active component profit
Low by rate, cause its industry to amplify more difficulty.
Patent documentation CN104649875A, CN103769148A, CN104549353A are by using extrusion or compression molding
Mode improve the mechanical strength of catalyst, but catalyst activity component utilization rate is relatively low;Patent documentation CN101088608A carries
Go out and combine by co-precipitation, ultrasound wave and three kinds of methods of microwave, be prepared for the preferable molybdenum-bismuth-antimony composite oxides of dispersion effect
Catalyst, but the active component utilization rate of molding rear catalyst and mechanical strength are the most relatively low.
Patent documentation CN101980781A proposes to add in the catalyst the Organic substance of easy burning-off, by removing when roasting
These Organic substances reach the purpose of pore-creating, to improve the pore volume of catalyst.But it is short, alive to there is the life-span in the catalyst of the disclosure report
The shortcoming such as property component utilization rate is low.
Patent documentation CN104437476A proposes the method that nebulization prepares catalyst, and it is active that it utilizes aerosol apparatus to contain
The solution even application of component is in inert carrier surface, thus improves dispersion and the utilization ratio of catalyst activity component, reaches
To the effect of raising catalyst reaction performance, but the active component utilization rate of catalyst is relatively low.
Patent documentation CN104525242A proposes the preparation method of molecular sieve integral type catalyst, and it utilizes painting method
It is prepared for molecular sieve coating catalyst, improves the utilization rate of catalyst, but catalyst easily peels off, bad mechanical strength;Patent literary composition
Offer CN0185995.8 proposition binding agent by the catalyst coated coated catalysts for preparing on a inert carrier, but this bonding operation
Complicated, it is desirable to high, and the catalytic mechanical intensity prepared is relatively low.
Patent documentation CN104801351A utilizes spraying method to prepare coated catalysts, adds macromolecule in preparation process
Organic compound, as binding agent, improves the mechanical strength of catalyst and the utilization rate of active component, but its high score used
Sub-organic compound molecule amount width, carburizing temperature scope is big, causes coated catalysts selectivity pore-creating difficulty, and at roasting process
Middle meeting has remained, and impacts the performance of catalyst;It addition, this macromolecular organic compound is the most anti-with catalyst pulp
Should, spraying equipment is required higher, operation complexity.
Compared with macromolecular organic compound, ionic liquid there is physical dimension and the adjustable advantage of chemical property,
During preparing coated catalysts with it for binding agent, select the ionic liquid of different structure size, will in roasting process
It completely removes and obtains required aperture and pore-size distribution selectively;It addition, according to the change of different catalysts slurry
Learning character selects suitable ionic liquid to mix, and uses single fluid spraying, simplifies spraying operation step.Therefore, with ion
Liquid prepares, as binding agent, the preparation method that coated catalysts is a kind of great prospect.
Summary of the invention
An object of the present invention is optionally to obtain aperture and pore-size distribution, proposes a kind of with ionic liquid for bonding
The preparation method of the coated catalysts of agent.The method selects the ionic liquid of different structure as binding agent, uses spraying legal system
Standby coated catalysts, removes after uniform temperature roasting and is entrained in the ionic liquid in outer layer active component, it is thus achieved that different holes
Footpath and pore-size distribution, selectively regulate the pore structure of catalyst, and the active component utilization rate and the machinery that improve catalyst are strong
Degree.
The two of the purpose of the present invention are the preparation processes simplifying coated catalysts, propose a kind of by catalyst powder and ion
Liquid solution mixes, and uses single fluid operational approach to spray, it is thus achieved that low cost, the coated catalysts of favorable reproducibility.
The three of the purpose of the present invention are to provide the purposes of above-mentioned coated catalysts, and this catalyst is used for propylene oxidative synthesis
Have excellent when acrylic aldehyde, isobutylene oxidation synthesizing methyl acrylic aldehyde and (methyl) acrolein oxidation synthesis (methyl) acrylic acid
Conversion ratio and selectivity.
For reaching object above, the present invention adopts the following technical scheme that
The preparation method of a kind of coated catalysts, comprises the following steps:
A required dissolving metal salts under certain condition, is mixed and added into precipitant by (), obtain catalyst pulp, and
The most aging standby.
B the suspension obtained by () drying process (a) under certain condition, obtains required catalyst powder.
C a certain amount of ionic liquid is disperseed in ethanol by (), obtain ionic liquid solution.
D catalyst powder that operation (b) is obtained by () join operation (c) the ionic liquid solution obtained in,
To catalyst and the mixed slurry of ionic liquid.
E the mixed slurry obtained in operation (d) is sprayed to, on sphere inert carrier, obtain coated catalysts by ().
F () is placed under uniform temperature is dried obtaining coated catalysts in operation (e).
G the dried catalyst obtained in operation (f) is placed in roasting under certain condition in tube furnace by ().
The compound of each element used in operation (a) need to be dissolved in water, and remaining is without particular restriction, it is possible to use its nitric acid
Salt, chloride, acetate etc., the preferably nitrate of metallic element.
The precipitant used in operation (a) is chosen but is not limited to ammonium molybdate, ammonium metavanadate, potassium hydroxide, sodium hydroxide etc.,
According to the precipitant that different selecting response is optimum.
The drying means used in operation (b), can use pneumatic spray drying, centrifugal spray drying, even evaporate
Be dried, sucking filtration is dried, the present invention preferred pneumatic spray drying method, and during spray drying, inlet temperature is 120~240 DEG C,
Outlet temperature is 70~160 DEG C.
The particle size range being dried gained catalyst powder in operation (b) controls in 0.1~20 μm, preferably scope to be 2~15 μ
m。
Catalyst powder used in operation (d) is 200~10:1 with the mass ratio of operation (c) ionic liquid, preferably
100~50:1, the ionic liquid cognition of too low ratio makes the stickiness of catalyst powder reduce, and is unfavorable for the knot of catalyst and carrier
Close, cross a high proportion of ionic liquid and know from experience and the coating in roasting process is easily burst apart cave in, and the cost of catalyst can be increased.
In order to make the catalyst powder in operation (d) preferably disperse, catalyst powder and the quality of ethanol in operation (c)
Ratio is 4~0.3:1, preferably 2~0.5:1, and should control water content≤10wt% in ethanol, preferably water content≤5wt%.
Spray gun used in operation (e) is import anticorrosion spray gun, and spraying operation uses single fluid spray pattern.
Spraying equipment used in operation (e) is the small-sized seed-coating machine of test-type, uses blowing hot wind mode to heat, heating temperature
Degree is 30~90 DEG C, preferably 50~80 DEG C, and too high temperature can cause coated catalysts to burst apart and uneven, too low temperature
Reducing spraying rate, rate of catalyst loss increases, coated catalysts lack of homogeneity.
The drying mode used in operation (f), can be selected for forced air drying, vacuum drying and microwave drying, preferably air blast dry
Dry and vacuum drying;Baking temperature is 40~110 DEG C, preferably 60~90 DEG C, and drying time is 2~18 hours, and preferably 4~15 is little
Time.
Operation (h) uses the dried catalyst of mode roasting of baking inphases: first paragraph be under inert atmosphere 200~
550 DEG C of roastings 1~8 hours, sintering temperature preferably 300~450 DEG C, roasting time preferably 2~4 hours;Second segment is oxidisability
240~550 DEG C of roastings 2~10 hours under atmosphere, sintering temperature preferably 300~500 DEG C, roasting time preferably 3~8 hours.
Sphere inert carrier of the present invention mainly includes aluminium oxide, pelelith, molecular sieve, red pottery stone etc., preferably oxygen
Changing aluminum and red pottery stone, Carrier diameters is 1~6mm, and water absorption rate is 10~40wt%.
In the present invention, the outer layer active component of obtained coated catalysts and the mass ratio of ball type carrier are 2~0.1:
1, preferably 1.3~0.2:1.
Heretofore described noble gas is optional but is not limited to nitrogen, argon, helium, preferably nitrogen;Described oxidation
Property atmosphere refers to the such as oxygen of the gas containing oxidizing substance, or pure oxygen, and preferably oxygen concentration is the gas of 10~30%
Mixture, such as air etc..
Dry run of the present invention is primarily to the ethanol removed in coated catalysts;First paragraph roasting process
Main Function is the interaction between fortifying catalytic agent powder body and ionic liquid, makes the ionic liquid contacted with catalyst powder
Decompose, form certain pore structure, but do not destroy the structure of catalyst;The Main Function of second segment roasting process is oxidation point
Solve catalyst, it is thus achieved that required active sites.
Coated catalysts obtained by the present invention can be applicable to propylene oxidative synthesis acrylic aldehyde, acrolein oxidation synthesizing propylene
Acid, isobutylene oxidation synthesizing methyl acrylic aldehyde and the reaction system of methylacrolein oxidative synthesis methacrylic acid.Raw material propylene,
Acrylic aldehyde, isobutene. or methylacrolein and air or the admixture of gas containing a certain amount of oxygen preheated after, be passed through equipped with
The fixed bed reactors of catalyst are carried out purpose product is synthesized.Admixture of gas containing a certain amount of oxygen used, its
Oxygen content is 10~50%, and remaining component can be the mixture of one or more noble gases such as nitrogen, helium, argon.
Coated catalysts of the present invention is for propylene oxidative synthesis acrylic aldehyde, acrolein oxidation acrylic acid synthesizing, different
The reaction condition of butylene oxidation synthesizing methyl acrylic aldehyde and methylacrolein oxidative synthesis methacrylic acid is shown in example.
Detailed description of the invention
With embodiment, the present invention is described below, but the scope of the present invention should not be limited by the examples.
Catalyst load percentage is defined as follows:
W (catalyst) %=[(quality-carrier quality of coated catalysts)/carrier quality] × 100%
Embodiment 1
The preparation of (a) propylene oxidative synthesis acrylic aldehyde catalyst
Measure 1000mL deionized water, add 1000.0g ammonium molybdate, be placed in 70 DEG C of stirred in water bath and dissolve, treat that it is complete
Add 2.9g potassium nitrate and 5.5g cesium nitrate after dissolving, add the Ludox that 573.9g concentration is 40wt%, obtain material A;
Measure 150mL deionized water, add 396.9g nine water ferric nitrate, be placed in 70 DEG C of stirred in water bath and dissolve, after it is completely dissolved,
Being separately added into 229.0g five water bismuth nitrate again, 480.8g cobalt nitrate hexahydrate, 452.1g six water nickel nitrate, 150.5g concentration are
The manganese nitrate aqueous solution of 50wt%, 19.6g nitrate trihydrate lanthanum, and 41.7g antimony oxide, stirring obtains material B;By material B
Join under fast stirring in material A, form catalyst pulp, and stir at 65 DEG C aging 2 hours, obtain required catalysis
Agent slurry.
Weigh a certain amount of above-mentioned catalyst suspension, this solution is placed on pneumatic spray drying device and carries out spray dried
Dry, compressed air flow velocity is 10L/min, and the inlet temperature of spray dryer is 180~200 DEG C, and outlet temperature is 123~128
DEG C, charging pump speed is 450~500mL/h, obtains required catalyst powder, and its mean diameter is 8.0 μm.
Take 3.0g 1-butyl-3-Methylimidazole. acetate to be dissolved in the ethanol that 300g water content is 5wt% and obtain slurry
(being designated as slurry A), takes 200g catalyst powder and is dispersed in slurry A, obtain slurry B, and the slurry B obtained is sprayed to seed-coating machine
On the alumina balls of the 100g a diameter of 2~3mm of middle progressive rolling movement, in spraying process, the design temperature of seed-coating machine is 70 DEG C, whole
Individual intermittent spray process time-consuming 45min altogether, obtains coated catalysts.
The coated catalysts of gained is placed in 80 DEG C dry 5 hours in air dry oven.Again dried catalyst is entered
Row roasting, stops 3 hours under 350 DEG C of nitrogen atmospheres, stops 4 hours under 500 DEG C of air atmospheres, finally gives coating catalysis
Agent.
Coated catalysts after above-mentioned roasting is carried out Analysis of Physical: its catalyst load percentage is 28%, abrasion
Index is 2.1%;Outer layer active component mesoporous be 20~1000nm hole contained by pore volume account for the 76% of total pore volume, aperture is 50
~the pore volume shared by the hole of 500nm accounts for the 42% of total pore volume.
The reaction of (b) propylene oxidative synthesis acrylic aldehyde
Being filled in the fixed bed reactors that internal diameter is 12mm by coated catalysts obtained by 1.2g, catalyst is the most equal
The quartz sand of the particle diameters such as filling, with air: propylene: steam=73:10:17 (mol ratio) is as raw material, and air speed is 1200h-1, pressure
Power (absolute pressure) be 0.05MPa be reaction condition, at 375 DEG C react 4 hours.
Propylene conversion is defined as follows:
X (propylene) %=[1-(amount of the material of the propylene of the amount/supply of the material of unreacted propylene)] × 100%
Acrylic aldehyde selectivity of product is defined as follows:
S (acrylic aldehyde) %=[amount of the material of the acrylic aldehyde of generation/(amount of the material of the propylene of supply-unreacted third
The amount of the material of alkene)] × 100%
Through gas chromatogram on-line analysis and calculate, experimental result be propylene conversion ratio 95.6%, the selectivity of acrylic aldehyde
87.2%.
Embodiment 2
Except changing the 1-butyl-3-Methylimidazole. acetate in embodiment 1 into 1-hexyl-3-Methylimidazole. caproate,
Other are prepared the most as described in Example 1, obtain coated catalysts.The load percentage of its catalyst is 31%, and abrasion refers to
Number test result is 3.4%;Outer layer active component mesoporous be 20~1000nm hole contained by pore volume account for the 78% of total pore volume, hole
Footpath is that the pore volume shared by the hole of 50~500nm accounts for the 45% of total pore volume.
Carry out the reaction of propylene oxidative synthesis acrylic aldehyde according to method same as in Example 1, at 375 DEG C, react 4 little
Time, through gas chromatogram on-line analysis and calculate, experimental result is the conversion ratio 91.1% of propylene, the selectivity of acrylic aldehyde
89.8%.
Embodiment 3
The preparation of (a) acrolein oxidation synthesizing propylene acid catalyst
Measure 500mL deionized water, add 500.0g tetra-water ammonium heptamolybdate, be placed in 70 DEG C of stirred in water bath and dissolve, obtain
Solution A;Measure 250mL deionized water, add 129.0g ammonium metavanadate, be placed in 70 DEG C of stirred in water bath and dissolve, obtain solution B;
Measure 100mL deionized water, add 52.1g antimony oxide, it is placed in 70 DEG C of stirred in water bath and dissolves, after it is completely dissolved
Adding 171.0g nitrate trihydrate copper, 60.0g strontium nitrate and 63.5g ammonium tungstate, stirring and dissolving obtains solution C;Measure 20mL go from
Sub-water, adds 9.5g Strong oxdiative potassium, is placed in stirring and dissolving under room temperature, and joining 322.0g concentration after it is completely dissolved is
In the Ludox of 40wt%, stirring at normal temperature obtains material D after 15 minutes;Material D is joined in solution A, treats its mix homogeneously
After again solution B is added, mix homogeneously, add solution C, stirring forms catalyst suspension.
Weigh a certain amount of above-mentioned catalyst suspension, this solution is placed on pneumatic spray drying device and carries out spray dried
Dry, compressed air flow velocity is 10L/min, and the inlet temperature of spray dryer is 170~185 DEG C, and outlet temperature is 93~95 DEG C,
Charging pump speed is 500~550mL/h, obtains required catalyst powder, and its mean diameter is 10.0 μm.
Take 3.6g 1-ethyl-3-methylimidazole acetate to be dissolved in the ethanol that 400g water content is 5wt% and obtain slurry
(being designated as slurry A), takes 300g catalyst powder and is dispersed in slurry A, obtain slurry B, and the slurry B obtained is sprayed to seed-coating machine
On the red pottery stone bead of the 100g a diameter of 3~4mm of middle progressive rolling movement, in spraying process, the design temperature of seed-coating machine is 70 DEG C,
Whole intermittent spray process time-consuming 35min altogether, obtains coated catalysts.
The coated catalysts of gained is placed in 80 DEG C dry 5 hours in air dry oven.Again dried catalyst is entered
Row roasting, stops 3 hours under 350 DEG C of nitrogen atmospheres, stops 6 hours under 430 DEG C of air atmospheres, finally gives coating catalysis
Agent.
Coated catalysts after above-mentioned roasting is carried out Analysis of Physical: its catalyst load percentage is 38%, abrasion
Index is 2.1%;Outer layer active component mesoporous be 20~1000nm hole contained by pore volume account for the 74% of total pore volume, aperture is 50
~the pore volume shared by the hole of 500nm accounts for the 39% of total pore volume.
The reaction of (b) acrolein oxidation acrylic acid synthesizing
Being filled in the fixed bed reactors that internal diameter is 12mm by coated catalysts obtained by 1.2g, catalyst is the most equal
The quartz sand of the particle diameters such as filling, with air: acrylic aldehyde: steam=36:24:40 (mol ratio) is as raw material, and air speed is 1200h-1,
Pressure (absolute pressure) be 0.02MPa be reaction condition, at 280 DEG C react 4 hours.
Product gas chromatogram on-line analysis.
Acrolein conversion rate is defined as follows:
X (acrylic aldehyde) %=[1-(amount of the material of the acrylic aldehyde of the amount/supply of the material of unreacted acrylic aldehyde)] ×
100%
Acrylic acid product is optionally defined as follows:
S (acrylic acid)=[amount of acrylic acid material of generation/(amount of the material of the acrylic aldehyde of supply-unreacted third
The amount of the material of olefine aldehydr)] × 100%
Through gas chromatogram on-line analysis and calculate, experimental result be acrylic aldehyde conversion ratio 94.8%, acrylic acid selection
Property 98.5%.
Embodiment 4
Prepare O composite metallic oxide catalyst powder body with reference to embodiment 3, then use following steps to prepare coating catalysis
Agent: take 3.6g tetrapropyl ammonium acetate and be dissolved in the ethanol that 300g water content is 5wt% and obtain slurry (being designated as slurry A), take
300g catalyst powder is dispersed in slurry A, obtains slurry B, and the slurry B obtained is sprayed to progressive rolling movement in seed-coating machine
On the red pottery stone bead of 150g a diameter of 3~4mm, in spraying process, the design temperature of seed-coating machine is 60 DEG C, whole intermittent spray
Process time-consuming 30min altogether, obtains coated catalysts.
The coated catalysts of gained is placed in 80 DEG C dry 5 hours in air dry oven.Again dried catalyst is entered
Row roasting, stops 3 hours under 350 DEG C of nitrogen atmospheres, stops 6 hours under 430 DEG C of air atmospheres, finally gives coating catalysis
Agent.
Coated catalysts after above-mentioned roasting is carried out Analysis of Physical: its catalyst load percentage is 40%, abrasion
Index is 3.3%;Outer layer active component mesoporous be 20~1000nm hole contained by pore volume account for the 81% of total pore volume, aperture is 50
~the pore volume shared by the hole of 500nm accounts for the 46% of total pore volume.
Carry out the reaction of acrolein oxidation acrylic acid synthesizing according to method same as in Example 3, at 280 DEG C, react 4
Hour, through gas chromatogram on-line analysis and calculate, experimental result is the conversion ratio 98.6% of acrylic aldehyde, acrylic acid selectivity
97.0%.
Embodiment 5
The preparation of (a) isobutene. gaseous oxidation synthesizing methyl acrylic aldehyde catalyst
Measure 3000mL deionized water, add 270.0g ammonium molybdate, be placed in 50 DEG C of stirred in water bath and dissolve, obtain solution A;
292.5g cobalt nitrate, 4.5g potassium nitrate, 4.5g cesium nitrate, 45.0g is added in the aqueous solution of nitric acid that 300mL concentration is 15wt%
Ferric nitrate, 90.0g bismuth nitrate and 22.5g cerous nitrate, obtain solution B;Solution B is added dropwise to the solution A under 50 DEG C of stirrings
In, after being added dropwise to complete, it being added dropwise over ammonia, regulation pH is to stir at 3.0,50 DEG C aging 8 hours, obtains catalyst suspension.
Weigh a certain amount of above-mentioned catalyst suspension, this solution is placed on pneumatic spray drying device and carries out spray dried
Dry, compressed air flow velocity is 8L/min, and the inlet temperature of spray dryer is 220~230 DEG C, and outlet temperature is 135~145
DEG C, charging pump speed is 450~500mL/h, and the mean diameter obtaining catalyst powder is 12 μm.
Take 2.5g tetrapropyl ammonium acetate to be dissolved in the ethanol that 300g water content is 5wt% and obtain slurry (being designated as slurry A),
Take 150g catalyst powder to be dispersed in slurry A, obtain slurry B, the slurry B obtained is sprayed to progressive rolling movement in seed-coating machine
On the alumina balls of 100g a diameter of 1~2mm, in spraying process, the design temperature of seed-coating machine is 60 DEG C, whole intermittent spray mistake
Journey time-consuming 40min altogether, obtains coated catalysts.
The coated catalysts of gained is placed in 70 DEG C dry 5 hours in air dry oven.Again dried catalyst is entered
Row roasting, stops 3 hours under 350 DEG C of nitrogen atmospheres, stops 5 hours under 400 DEG C of air atmospheres.Finally give coating catalysis
Agent.
Coated catalysts after above-mentioned roasting is carried out Analysis of Physical: its catalyst load percentage is 35%, abrasion
Index is 2.6%;Outer layer active component mesoporous be 20~1000nm hole contained by pore volume account for the 82% of total pore volume, aperture is 50
~the pore volume shared by the hole of 500nm accounts for the 49% of total pore volume.
The reaction of (b) isobutylene oxidation synthesizing methyl acrylic aldehyde
Being filled in the fixed bed reactors that internal diameter is 12mm by coated catalysts obtained by 0.6mL, catalyst is upper and lower
All quartz sand of the particle diameter such as filling, with air: isobutene .=25:1 (mol ratio) is as raw material, air speed is 9000h-1, pressure is (definitely
Pressure) be 0.15MPa be reaction condition, respectively 320 DEG C, react 2 hours at 380 DEG C.
Product gas chromatogram on-line analysis.
The conversion ratio of isobutene. is defined as follows:
X (isobutene .) %=[1-(amount of the material of the isobutene. of the amount/supply of the material of unreacted isobutene .)] ×
100%
The selectivity of methylacrolein is defined as follows:
S (methylacrolein) %=[amount of the material of the methylacrolein of generation/(amount of the material of the isobutene. of supply-
The amount of the material of unreacted isobutene .)] × 100%
Record isobutene. and be respectively 67.6%, 89.8% at the conversion ratio of 320 DEG C and 380 DEG C, the selection of methylacrolein
Property is respectively 77.3%, 75.0%.At 380 DEG C, successive reaction is after 10 hours, and the conversion ratio recording isobutene. is 88.1%, first
The selectivity of base acrylic aldehyde is 74.6%.
Embodiment 6
Prepare O composite metallic oxide catalyst powder body with reference to embodiment 5, then use following steps to prepare coating catalysis
Agent: take 2.5g tetraethyl ammonium acetate and be dissolved in the ethanol that 300g water content is 15wt% and obtain slurry (being designated as slurry A), take
150g catalyst powder is dispersed in slurry A, obtains slurry B, and the slurry B obtained is sprayed to progressive rolling movement in seed-coating machine
On the alumina balls of 100g a diameter of 1~2mm, in spraying process, the design temperature of seed-coating machine is 30 DEG C, whole intermittent spray mistake
In journey, seed-coating machine fused glass inside is more serious, and time-consuming 70min, obtains coated catalysts altogether.
The coated catalysts of gained is placed in 70 DEG C dry 5 hours in air dry oven.Again dried catalyst is entered
Row roasting, stops 3 hours under 350 DEG C of nitrogen atmospheres, stops 5 hours under 400 DEG C of air atmospheres.Finally give coating catalysis
Agent.
Coated catalysts after above-mentioned roasting is carried out Analysis of Physical: its catalyst load percentage is 16%, abrasion
Index is 7.6%;Outer layer active component mesoporous be 20~1000nm hole contained by pore volume account for the 76% of total pore volume, aperture is 50
~the pore volume shared by the hole of 500nm accounts for the 33% of total pore volume.
Carry out the reaction of isobutylene oxidation synthesizing methyl acrylic aldehyde according to method same as in Example 5,320 DEG C, 380
Reacting 2 hours at DEG C, the conversion ratio recording isobutene. is respectively 41.3%, 65.8%, and the selectivity of methylacrolein is respectively
69.8%, 74.0%.At 380 DEG C, successive reaction is after 10 hours, and the conversion ratio recording isobutene. is 61.1%, methylacrolein
Selectivity be 71.6%.
Embodiment 7
The preparation of (a) methylacrolein oxidative synthesis metering system acid catalyst
Measure 4000mL deionized water, add 490.5g molybdenum trioxide, 18.2g vanadic anhydride, 9.0g tellurium dioxide,
5.4g Uranous oxide, 43.6g mass concentration be 85% phosphoric acid, 24.7g mass concentration be the arsenic acid of 80%, be placed in the water of 98 DEG C
Bath is stirred at reflux 1 hour, adds 3.6g cupric phosphate, 2.0g Cu-lyt. and 13.6g copper nitrate, continue return stirring 10 little
Time after to navy blue catalyst precursor solution.
Weigh a certain amount of above-mentioned catalyst solution, this solution is placed on pneumatic spray drying device and carries out spray dried
Dry, compressed air flow velocity is 8L/min, and the inlet temperature of spray dryer is 130~145 DEG C, and outlet temperature is 73~80 DEG C,
Charging pump speed is 450~500mL/h, and the mean diameter obtaining catalyst powder is 4 μm.
Take 4.2g 1-butyl-3-Methylimidazole. acetate to be dissolved in the ethanol that 400g water content is 5wt% and obtain slurry
(being designated as slurry A), takes 300g catalyst powder and is dispersed in slurry A, obtain slurry B, and the slurry B obtained is sprayed to seed-coating machine
On the alumina balls of the 150g a diameter of 1~2mm of middle progressive rolling movement, in spraying process, the design temperature of seed-coating machine is 60 DEG C, whole
Individual intermittent spray process time-consuming 30min altogether, obtains coated catalysts.
The coated catalysts of gained is placed in 75 DEG C dry 5 hours in air dry oven.Again dried catalyst is entered
Row roasting, stops 2 hours under 370 DEG C of nitrogen atmospheres, stops 5 hours under 330 DEG C of air atmospheres.Finally give coating catalysis
Agent.
Coated catalysts after above-mentioned roasting is carried out Analysis of Physical: the load percentage of its catalyst is 42%, mill
Damaging index is 1.0%;Outer layer active component mesoporous be 20~1000nm hole contained by pore volume account for the 77% of total pore volume, aperture is
Pore volume shared by the hole of 50~500nm accounts for the 41% of total pore volume.
The reaction of (b) isobutene. gaseous oxidation synthesizing methyl acrylic aldehyde
Being filled in the fixed bed reactors that internal diameter is 12mm by coated catalysts obtained by 1.2mL, catalyst is upper and lower
All quartz sand of the particle diameter such as filling, with methylacrolein: oxygen: water: nitrogen=5:9:20:90 (mol ratio) as raw material, air speed
For 1100h-1, pressure (absolute pressure) be 0.15MPa be reaction condition, at 300 DEG C react 2 hours.
Product n-heptanol absorbs and uses gas chromatographic analysis.
The conversion ratio of methylacrolein is defined as follows:
[1-be (methylacrolein of the amount/supply of the material of unreacted methylacrolein for X (methylacrolein) %=
The amount of material)] × 100%
The selectivity of methacrylic acid is defined as follows:
S (methacrylic acid) %=[amount of the material of the methacrylic acid of generation/(material of the methylacrolein of supply
The amount of material of amount-unreacted methylacrolein)] × 100%
The conversion ratio recording methylacrolein is 80.6%, and the selectivity of methacrylic acid is respectively 81.1%.
Embodiment 8
Prepare heteropolyacid catalyst powder body with reference to embodiment 7, then use following steps to prepare coated catalysts: to take 5.0g
Tetraethyl ammonium acetate is dissolved in the ethanol that 400g water content is 5wt% and obtains slurry (being designated as slurry A), takes 250g catalyst powder
Body is dispersed in slurry A, obtains slurry B, the slurry B obtained is sprayed in seed-coating machine the 120g of progressive rolling movement a diameter of 1~
On the alumina balls of 2mm, in spraying process, the design temperature of seed-coating machine is 70 DEG C, and whole intermittent spray process is the most time-consuming
40min, obtains coated catalysts.
The coated catalysts of gained is placed in 75 DEG C dry 5 hours in air dry oven.Again dried catalyst is entered
Row roasting, stops 2 hours under 370 DEG C of nitrogen atmospheres, stops 5 hours under 330 DEG C of air atmospheres.Finally give coating catalysis
Agent.
Coated catalysts after above-mentioned roasting is carried out Analysis of Physical: the load percentage of its catalyst is 53%, mill
Damaging index is 1.1%;Outer layer active component mesoporous be 20~1000nm hole contained by pore volume account for the 84% of total pore volume, aperture is
Pore volume shared by the hole of 50~500nm accounts for the 48% of total pore volume.
The reaction of methylacrolein oxidative synthesis methacrylic acid is carried out, at 300 DEG C according to method same as in Example 7
Lower reaction 2 hours, the conversion ratio recording methylacrolein is 89.7%, and the selectivity of methacrylic acid is 86.8%.
Being illustrated by above-described embodiment, the preparation method of this coated catalysts is simple, use variety classes and chain length from
Sub-liquid, as binding agent, can selectively obtain required aperture and pore-size distribution, and prepared catalyst has higher resistance to
Mill performance, mechanical strength, and this coated catalysts prepares acrylic aldehyde in propylene oxidation, (methyl) acrolein oxidation prepares (first
Base) acrylic acid tool and isobutylene oxidation have good reactivity when preparing methylacrolein.
Claims (11)
1. the preparation method of the coated catalysts with ionic liquid as binding agent, it is characterised in that the method is with ionic liquid
Body, as binding agent, combines by being co-precipitated, being spray-dried and spray three kinds of methods, obtains the easy modulation of pore structure, machinery by force
Degree height, uniformity height good, active and the coated catalysts of good stability.
The preparation method of the coated catalysts with ionic liquid as binding agent the most according to claim 1, it is characterised in that
Described coated catalysts includes outer layer active component and sphere inert carrier.
The preparation method of the coated catalysts with ionic liquid as binding agent the most according to claim 2, it is characterised in that
The outer layer active component of described coated catalysts and the mass ratio of sphere inert carrier are 2~0.1:1.
The preparation method of the coated catalysts with ionic liquid as binding agent the most according to claim 2, it is characterised in that
The outer layer active component of described coated catalysts is preferably but not limited to Fe, Bi, Co, Ni, Cs, Ce, La, Zr, Sb, Sr, W, Sn, K
Deng one or two or more element.
The preparation method of the coated catalysts with ionic liquid as binding agent the most according to claim 2, it is characterised in that
The sphere inert carrier of described coated catalysts is aluminium oxide, pelelith, molecular sieve or red pottery stone, Carrier diameters be 1~
6mm。
6. according to the preparation method of the coated catalysts with ionic liquid as binding agent in claim 1, it is characterised in that institute
The spray dryer inlet temperature stating spray drying process is 120~240 DEG C, and outlet temperature is 70~160 DEG C.
The preparation method of the coated catalysts with ionic liquid as binding agent the most according to claim 1, it is characterised in that
Described ionic liquid selects ion liquid of quaternaries or glyoxaline ion liquid.
The preparation method of the coated catalysts with ionic liquid as binding agent the most according to claim 7, it is characterised in that
Described ion liquid of quaternaries formula is [NRaRbRcRd] Z, glyoxaline ion liquid formula is [CnMim] Y, wherein a, b,
C, d value 1-4, n value 3-8;Anion Z and Y choose organic acid anions.
The preparation method of the coated catalysts with ionic liquid as binding agent the most according to claim 1, it is characterised in that
Described spraying operation uses single fluid spray pattern, and spraying temperature is 30~90 DEG C.
10., according to the preparation method of the coated catalysts with ionic liquid as binding agent described in claim 9, its feature exists
The catalyst powder of component described in ethanol, water, ionic liquid and claim 3 is comprised in, described single fluid composition;Wherein,
The concentration of ionic liquid is 0.5~5wt%, and water content is≤10wt%.
11. according to the preparation method of the coated catalysts with ionic liquid as binding agent described in claim 1, and its feature exists
Prepare acrylic aldehyde in, described coated catalysts for propylene oxidation, isobutylene oxidation prepares reaction and the (first of methylacrolein
Base) acrolein oxidation prepares (methyl) acrylic acid.
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