CN106040015A - High-throughput multilayer composite nano-filtration membrane and preparation method thereof - Google Patents
High-throughput multilayer composite nano-filtration membrane and preparation method thereof Download PDFInfo
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- CN106040015A CN106040015A CN201610520302.0A CN201610520302A CN106040015A CN 106040015 A CN106040015 A CN 106040015A CN 201610520302 A CN201610520302 A CN 201610520302A CN 106040015 A CN106040015 A CN 106040015A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/12—Composite membranes; Ultra-thin membranes
- B01D69/125—In situ manufacturing by polymerisation, polycondensation, cross-linking or chemical reaction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D67/00—Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
- B01D67/0002—Organic membrane manufacture
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D67/00—Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
- B01D67/0002—Organic membrane manufacture
- B01D67/0006—Organic membrane manufacture by chemical reactions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/10—Supported membranes; Membrane supports
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/10—Supported membranes; Membrane supports
- B01D69/105—Support pretreatment
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Abstract
The invention discloses a high-throughput multilayer composite nano-filtration membrane and a preparation method thereof. The high-throughput multilayer composite nano-filtration membrane is obtained by loading a nanocrystalline cellulose support layer on a porous support membrane and forming a layer of polymer functional cortex on the nanocrystalline cellulose support layer through the interfacial polymerization of water-phase monomer and oil-phase monomer. Due to the fact that nanocrystalline cellulose has high hydrophilicity, the prepared multilayer composite nano-filtration membrane has the feature of high throughput. By the nanocrystalline support layer, the surface of the porous support membrane is flat, and the defects of the functional cortex of the prepared multilayer composite nano-filtration membrane are few. The macroporous structure on the surface of the porous support membrane is replaced by the nanocrystalline cellulose support layer, so that the pressure of the cortex of the composite nano-filtration membrane is dispersed under filtration operations, and structural damage cannot occur easily.
Description
Technical field
The present invention relates to technical field of membrane, particularly relate to a kind of high flux MULTILAYER COMPOSITE NF membrane and preparation method thereof.
Background technology
Nanofiltration is a kind of novel membrane separation technique, and the aperture of NF membrane is in the range of Nano grade.Composite nanometer filtering film master
Will be made up of stratum disjunctum, supporting layer and basement membrane three part, stratum disjunctum is to play the functional layer of centrifugation.Composite nanometer filtering film can be answered
For fields such as water demineralization, food processing, Dye Removal, waste water process, have broad application prospects, cause membrane material
Manufacturing enterprise and research institution extensive concern.
The Chinese patent literature of Publication No. CN102890315A disclose carbon nano tube-polymer composite nanofiltration membrane and
Preparation method, is immersed in porous support membrane containing in oil phase monomer solution, is then immersed in containing reaction monomers and hydroxylating carbon
In the aqueous phase solution of nanotube, then it is immersed in containing in oil phase monomer solution, prepares carbon nano tube-polymer composite nanofiltration
Film.This composite membrane water flux and salt rejection rate increase, but due to porous support membrane surface irregularity, the method passes through interface
The mechanical strength of the polymers function cortex of polymerization preparation is the highest, the most damaged.
Meanwhile, in composite nanometer filtering film field, the water flux of NF membrane is on the low side, and the water flux how improving NF membrane remains
This field a great problem.In nanometer filtering film water processing procedure, water flux is on the low side often results in high energy consumption and high running cost etc.
How problem, therefore, improve the water flux of composite nanometer filtering film and make it keep higher salt rejection rate to be always composite nanometer filter simultaneously
One of research emphasis of film preparation.
Nanocrystalline cellulose is nano level cellulose crystals, can by cellulose being carried out enzyme hydrolysis or acid hydrolysis and
Obtain.Acid hydrolysis is simple, and can be recycled residual acid by methods such as dialysis, is a kind of green ring
The method protected.Strong acid makes the amorphous region in cellulose dissolve after mainly acting on cellulose, and remaining crystal region, thus
The nanocrystalline cellulose high to degree of crystallinity, crystalline texture is complete.This crystal length is 10nm~1 μm, and cross sectional dimensions is only
Having 5~50nm, the ratio of length and cross sectional dimensions is 1~100.Nanocrystalline cellulose has numerous excellent performance, as height is tied
Crystalline substance degree, high-hydrophilic, high Young's modulus, high intensity, hyperfine structure etc..
Summary of the invention
It is an object of the invention to provide a kind of high flux MULTILAYER COMPOSITE NF membrane and preparation method thereof, this MULTILAYER COMPOSITE is received
Filter membrane has and is better than the tradition high flux of NF membrane, equipment with high desalinization performance, and its preparation method operating process is simple, reacts bar
Part is gentle, and production cost is relatively low.
The invention provides a kind of high flux MULTILAYER COMPOSITE NF membrane, this MULTILAYER COMPOSITE NF membrane is by open support
Loaded nano crystal cellulose support layer on film, then by aqueous phase monomers and oil phase monomer interfacial polymerization, prop up in nanocrystalline cellulose
Form one layer of polymeric Motor cortex on support layer and obtain.
The present invention forms nanocrystalline cellulose supporting layer by negative pressure leaching method on perforated membrane, then by interfacial polymerization work
Skill produces polymers function cortex on nanocrystalline cellulose supporting layer and obtains MULTILAYER COMPOSITE NF membrane.Due to nanocrystalline fiber
Element has stronger hydrophilic so that prepared MULTILAYER COMPOSITE NF membrane has high-throughout characteristic;Simultaneously because it is nanocrystalline
Cellulose surface is with hydrophilic hydroxyl functional groups, and in interfacial polymerization process, nanocrystalline cellulose supporting layer makes aqueous phase list
The speed that body spreads to interface is accelerated, so that interfacial polymerization is rapidly completed, the Motor cortex of generation is thinner, and due to nanometer
The existence of brilliant supporting layer makes porous support membrane surface more smooth, and the MULTILAYER COMPOSITE NF membrane Motor cortex defect of preparation is more
Few, the macroporous structure on porous support membrane surface is replaced by nanocrystalline cellulose supporting layer, has disperseed compound receiving under filter operation
The pressure of filter membrane cortex, the breakage being not susceptible in structure.
Present invention also offers the preparation method of above-mentioned MULTILAYER COMPOSITE NF membrane, comprise the following steps:
(1) by the suspension sucking filtration of nanocrystalline cellulose to porous support membrane, it is vacuum dried under the conditions of 40~90 DEG C,
Obtain the perforated membrane being loaded with nanocrystalline cellulose supporting layer;
(2) perforated membrane being loaded with nanocrystalline cellulose supporting layer is directly immersed in the aqueous phase solution containing aqueous phase monomers
In, impregnate 1~10min, take out and drain the aqueous phase solution of its surface excess;
(3) it is then immersed in the oil-phase solution containing oil phase monomer, reacts 1~10min, take out and drain its surface mistake
The oil-phase solution of amount, obtains MULTILAYER COMPOSITE NF membrane after last dried;
Being loaded with the load capacity of nanocrystalline cellulose in the perforated membrane of nanocrystalline cellulose supporting layer is 0.01~10g/m2;
Interfacial reaction is by the reaction occurred between polyamine compounds and many chloride compounds, in the present invention:
In aqueous phase solution, described aqueous phase monomers be o-phenylenediamine, m-diaminobenzene., diethylenetriamine, triethylene tetramine, three
At least one in ethanolamine, methyl diethanolamine, piperazine, the concentration of aqueous phase monomers is 0.01~1g/L;
In oil-phase solution, described oil phase monomer is o-phthaloyl chloride, m-phthaloyl chloride, paraphthaloyl chloride, all
At least one in benzene three formyl chloride, the concentration of oil phase monomer is 0.01~1g/L.
The water flux of NF membrane can be affected, along with aqueous phase monomers and oil phase list when aqueous phase monomers and oil phase monomer excessive concentration
The reduction of bulk concentration, the water flux of NF membrane raises, but its salt rejection rate reduces;The load capacity impact of nanocrystalline cellulose is compound to be received
The water flux of filter membrane and salt rejection rate, as preferably, be loaded with nanocrystalline cellulose in the perforated membrane of nanocrystalline cellulose supporting layer
Load capacity be 0.01~1g/m2;
In aqueous phase solution, the concentration of aqueous phase monomers is 0.1~1g/L;In oil-phase solution, the concentration of oil phase monomer be 0.1~
1g/L。
It is further preferred that be loaded with the load capacity of nanocrystalline cellulose in the perforated membrane of nanocrystalline cellulose supporting layer it is
0.1~1g/m2;
In aqueous phase solution, described aqueous phase monomers is piperazine, and the concentration of aqueous phase monomers is 0.1~1g/L;
In oil-phase solution, described oil phase monomer is pyromellitic trimethylsilyl chloride, and the concentration of oil phase monomer is 0.1~1g/L.
In oil-phase solution, oil phase monomer is many chloride compounds, so the solvent of oil-phase solution is many acyl chlorides in the present invention
The good solvent of compound, as preferably, in described oil-phase solution, solvent is trifluorotrichloroethane, normal hexane, hexamethylene, heptan
At least one in alkane.Most preferably, solvent is normal hexane.
Porous support membrane in the present invention is Hydrophilized porous membrane, and as preferably, described porous support membrane is that polysulfones surpasses
One in filter membrane, poly (ether-sulfone) ultrafiltration membrane, polypropylene micro-filtration membrane, cellulose-acetafolic, polyether sulfone micro-filtration membrane.Most preferably
, described porous support membrane is polysulphones hyperfiltration membrane.
Nanocrystalline cellulose is nano level cellulose crystals, can by cellulose being carried out enzyme hydrolysis or acid hydrolysis and
Obtain.As preferably, the nanocrystalline cellulose in the present invention is prepared by acid hydrolysis microcrystalline Cellulose, and hydrolysis temperature is 25~75
DEG C, hydrolysis time is 1~10h.
Acid hydrolysis is simple, and can be recycled residual acid by methods such as dialysis, is a kind of green
The method that colour circle is protected.Strong acid makes the amorphous region in cellulose dissolve after mainly acting on cellulose, and remaining crystal region, from
And obtain the nanocrystalline cellulose that degree of crystallinity is high, crystalline texture is complete.
Nanocrystalline cellulose has numerous excellent performance, as high-crystallinity, high-hydrophilic, high Young's modulus, high intensity,
Hyperfine structures etc., load to be formed on porous support membrane nanocrystalline cellulose supporting layer by nanocrystalline cellulose, are improving film
Its hydrophilic can be improved again while the mechanical strength of material, thus its water flux is provided.
As preferably, described acid is sulphuric acid, and its mass concentration is 40~80%.
As preferably, in step (1), preparation is loaded with the method for the perforated membrane of nanocrystalline cellulose supporting layer: by porous
Support membrane is layed in buchner funnel, is poured into by nanocrystalline cellulose suspension, sucking filtration, vacuum drying, it is thus achieved that be loaded with nanometer
The perforated membrane of crystalline cellulose supporting layer.
Sucking filtration operation can make nanocrystalline cellulose form one layer of compacted zone on porous support membrane surface, and do one's duty or coat not
This effect can be reached.
Compared with prior art, the invention have the benefit that
1, due to nanocrystalline cellulose, there is stronger hydrophilic so that prepared MULTILAYER COMPOSITE NF membrane has high pass
The characteristic of amount;
2, owing to nanocrystalline cellulose surface is with hydrophilic hydroxyl functional groups, in interfacial polymerization process, nanocrystalline
The speed that cellulose support layer makes aqueous phase monomers spread to interface is accelerated, so that interfacial polymerization is rapidly completed, and the merit of generation
Energy cortex is thinner, and owing to the existence of nanocrystalline supporting layer makes porous support membrane surface more smooth, the MULTILAYER COMPOSITE of preparation
NF membrane Motor cortex defect is less, and the macroporous structure on porous support membrane surface is replaced by nanocrystalline cellulose supporting layer, in mistake
The pressure of composite nanometer filtering film cortex, the breakage being not susceptible in structure has been disperseed under filter operation.
Accompanying drawing explanation
Fig. 1 is the scanning electron microscope (SEM) photograph of the MULTILAYER COMPOSITE NF membrane of embodiment 4 preparation;
Fig. 2 is the scanning electron microscope (SEM) photograph of the cross section of the MULTILAYER COMPOSITE NF membrane of embodiment 4 preparation.
Detailed description of the invention
Composite nanometer filtering film prepared by the present invention is used for desalination, and salt rejection rate and water flux are two of evaluating combined NF membrane
Important parameter.Wherein, salt rejection rate is defined as:
Wherein, CfExpression processes the concentration of salt ion in front water;CpThe concentration of salt ion in solution after expression process.
The definition of water flux is: under certain operation pressure condition, pass through the body of the water of per membrane area in the unit interval
Long-pending, its unit is L m-2·h-1, formula is:
Wherein, V represents the volume of the solution passed through, and unit is L;A represents effective film area, and unit is m2;When t represents
Between, unit is h.
Embodiment 1
Take 2g microcrystalline Cellulose to be placed in container, in microcrystalline Cellulose, drip the sulphuric acid water that 20mL mass concentration is 64%
Solution, keeping mixture temperature in ice bath is 0 DEG C, with water bath with thermostatic control, mixture is warming up to 45 DEG C, stirs after completion of dropwise addition
Mix reaction 4h.
Above-mentioned reacted mixture is slowly poured in the ultra-pure water that decaploid is long-pending and dilute, and carry out centrifuge washing three
Secondary, products therefrom through bag filter dialysis to solution be neutrality, the most freeze-dried, obtain nanocrystalline cellulose powder.
Being distributed in water by nano-grade cellulosic powder and ultrasonic disperse 2h, the nanocrystalline cellulose obtaining 0.08g/L is hanged
Supernatant liquid.
Polysulphones hyperfiltration membrane is layed in buchner funnel, by the nanocrystalline cellulose suspension that 10mL concentration is 0.08g/L
Pour into, sucking filtration, then be vacuum dried at 25 DEG C, it is thus achieved that surface is the perforated membrane of nanocrystalline cellulose supporting layer, and this film surface is received
The load capacity of rice crystalline cellulose is 0.64g/m2。
Being immersed in the aqueous phase solution that concentration is 1g/L by the above-mentioned perforated membrane prepared, aqueous phase solution is that piperazine is water-soluble
Liquid, removes aqueous phase solution after 2min, get rid of the aqueous phase droplets of support membrane surface excess, after the most fully drying again by leaching
Entering in the oil-phase solution that concentration is 1g/L, oil-phase solution is the hexane solution of pyromellitic trimethylsilyl chloride, reacts 2min, then will
Film is put into and is processed 30min in baking oven at 60 DEG C, finally gives many with nanocrystalline cellulose as supporting layer after ultra-pure water cleans
Layer composite nanometer filtering film.
Embodiment 2~4
Regulation aqueous phase monomers piperazine and the concentration of oil phase monomer pyromellitic trimethylsilyl chloride, remaining condition is with embodiment 1.
Comparative example 1
In aqueous phase solution, piperazine concentration is 0.1g/L, and in oil-phase solution, pyromellitic trimethylsilyl chloride concentration is 0.1g/L, and not
Loaded nano crystal cellulose support layer, remaining condition is with embodiment 1.
Embodiment 5~8
The nanocrystalline fibre of porous film surface is regulated by the usage amount of nanocrystalline cellulose suspension during regulation sucking filtration
The load capacity of dimension element, in aqueous phase solution, piperazine concentration is 0.3g/L, and in oil-phase solution, pyromellitic trimethylsilyl chloride concentration is 0.3g/L, its
Remaining condition is with embodiment 1.
Test case 1
MULTILAYER COMPOSITE NF membrane prepared by comparative example 1 and embodiment 1~8 is carried out water flux and the survey of sodium sulfate salt rejection rate
Examination, result is as shown in table 1.
The water flux of the MULTILAYER COMPOSITE NF membrane of table 1 embodiment 1~8 preparation and salt rejection rate
From data in table 1, water flux and the salt rejection rate of the MULTILAYER COMPOSITE NF membrane of preparation are the highest, along with aqueous phase list
Body and the reduction of oil phase monomer concentration, water flux significantly improves, and water flux increases, and the salt rejection rate of NF membrane the most significantly drops
Low;Compared with comparative example 1, there is the MULTILAYER COMPOSITE nanometer filtering film water flux of embodiment 1~8 preparation of nanocrystalline cellulose supporting layer
It is obtained for significantly raising with salt rejection rate, embodies the high pass of the MULTILAYER COMPOSITE NF membrane with nanocrystalline cellulose supporting layer
Amount, the performance of equipment with high desalinization.
As depicted in figs. 1 and 2, the Motor cortex of the MULTILAYER COMPOSITE NF membrane of embodiment 4 preparation is relatively thin and the most smooth.By
In nanocrystalline cellulose surface with hydrophilic hydroxyl functional groups, in interfacial polymerization process, nanocrystalline cellulose supporting layer
The speed making aqueous phase monomers spread to interface is accelerated, so that interfacial polymerization is rapidly completed, the Motor cortex of generation is thinner, and
Owing to the existence of nanocrystalline supporting layer makes porous support membrane surface more smooth, the MULTILAYER COMPOSITE NF membrane Motor cortex of preparation
Defect is less, and the macroporous structure on porous support membrane surface is replaced by nanocrystalline cellulose supporting layer, disperses under filter operation
The pressure of composite nanometer filtering film cortex, the breakage being not susceptible in structure.
Test case 2
Magnesium sulfate, sodium sulfate, magnesium chloride, sodium chloride are carried out by MULTILAYER COMPOSITE NF membrane respectively that prepared by embodiment 3
Salt rejection rate is tested, and structure is as shown in table 2.
The salt rejection rate of the MULTILAYER COMPOSITE NF membrane of table 2 embodiment 3 preparation
Sequence number | Salt | Concentration (mg/L) | Salt rejection rate (%) |
1 | Na2SO4 | 1.0 | 99.2 |
2 | MgSO4 | 1.0 | 96.4 |
3 | MgCl2 | 1.0 | 60.7 |
4 | NaCl2 | 1.0 | 22.1 |
From the data of table 2, there is the desalination to divalent salts of the MULTILAYER COMPOSITE NF membrane of nanocrystalline cellulose supporting layer
Rate is preferable, it is adaptable to the removing of divalent salts in water, such as sulfate.
Claims (10)
1. a high flux MULTILAYER COMPOSITE NF membrane, it is characterised in that by loaded nano crystal cellulose on porous support membrane
Supporting layer, then by aqueous phase monomers and oil phase monomer interfacial polymerization, nanocrystalline cellulose supporting layer forms one layer of polymeric
Motor cortex and obtain.
The preparation method of MULTILAYER COMPOSITE NF membrane the most according to claim 1, it is characterised in that comprise the following steps:
(1) by the suspension sucking filtration of nanocrystalline cellulose to porous support membrane, it is vacuum dried under the conditions of 40~90 DEG C, it is thus achieved that
It is loaded with the perforated membrane of nanocrystalline cellulose supporting layer;
(2) perforated membrane being loaded with nanocrystalline cellulose supporting layer is directly immersed in the aqueous phase solution containing aqueous phase monomers, leaching
Stain 1~10min, takes out and drains the aqueous phase solution of its surface excess;
(3) it is then immersed in the oil-phase solution containing oil phase monomer, reacts 1~10min, take out and drain its surface excess
Oil-phase solution, obtains MULTILAYER COMPOSITE NF membrane after last dried;
Being loaded with the load capacity of nanocrystalline cellulose in the perforated membrane of nanocrystalline cellulose supporting layer is 0.01~10g/m2:
In aqueous phase solution, described aqueous phase monomers is o-phenylenediamine, m-diaminobenzene., diethylenetriamine, triethylene tetramine, three ethanol
At least one in amine, methyl diethanolamine, piperazine, the concentration of aqueous phase monomers is 0.01~1g/L;
In oil-phase solution, described oil phase monomer is o-phthaloyl chloride, m-phthaloyl chloride, paraphthaloyl chloride, equal benzene three
At least one in formyl chloride, the concentration of oil phase monomer is 0.01~1g/L.
The preparation method of MULTILAYER COMPOSITE NF membrane the most according to claim 2, it is characterised in that described porous support membrane is
One in polysulphones hyperfiltration membrane, poly (ether-sulfone) ultrafiltration membrane, polypropylene micro-filtration membrane, cellulose-acetafolic, polyether sulfone micro-filtration membrane.
The preparation method of MULTILAYER COMPOSITE NF membrane the most according to claim 2, it is characterised in that described nanocrystalline cellulose is led to
Peracid hydrolyzing microcrystalline cellulose prepares, and hydrolysis temperature is 25~75 DEG C, and hydrolysis time is 1~10h.
The preparation method of MULTILAYER COMPOSITE NF membrane the most according to claim 2, it is characterised in that described acid is sulphuric acid, its
Mass concentration is 40~80%.
The preparation method of MULTILAYER COMPOSITE NF membrane the most according to claim 2, it is characterised in that be loaded with nanocrystalline cellulose
In the perforated membrane of supporting layer, the load capacity of nanocrystalline cellulose is 0.01~1g/m2;
In aqueous phase solution, the concentration of aqueous phase monomers is 0.1~1g/L;In oil-phase solution, the concentration of oil phase monomer is 0.1~1g/
L。
The preparation method of MULTILAYER COMPOSITE NF membrane the most according to claim 2, it is characterised in that be loaded with nanocrystalline cellulose
In the perforated membrane of supporting layer, the load capacity of nanocrystalline cellulose is 0.1~1g/m2;
In aqueous phase solution, described aqueous phase monomers is piperazine, and the concentration of aqueous phase monomers is 0.1~1g/L;
In oil-phase solution, described oil phase monomer is pyromellitic trimethylsilyl chloride, and the concentration of oil phase monomer is 0.1~1g/L.
The preparation method of MULTILAYER COMPOSITE NF membrane the most according to claim 2, it is characterised in that in described oil-phase solution,
Solvent is at least one in trifluorotrichloroethane, normal hexane, hexamethylene, heptane.
The preparation method of MULTILAYER COMPOSITE NF membrane the most according to claim 2, it is characterised in that described porous support membrane is
Polysulphones hyperfiltration membrane.
The most according to claim 2, the preparation method of MULTILAYER COMPOSITE NF membrane, it is characterised in that in step (1), preparation is negative
The method being loaded with the perforated membrane of nanocrystalline cellulose supporting layer: be layed in buchner funnel by porous support membrane, by nanocrystalline fibre
Dimension element suspension is poured into, sucking filtration, vacuum drying, it is thus achieved that be loaded with the perforated membrane of nanocrystalline cellulose supporting layer.
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