A kind of lithium ion battery
Technical field
The present invention relates to field of material preparation, be specifically related to a kind of lithium ion battery.
Background technology
Lithium dynamical battery has running voltage height, has extended cycle life, and the feature that specific energy is high obtains extensively in new-energy automobile field
General application.Although lithium dynamical battery energy density has been greatly improved, but still it is difficult to meet consumer to power vapour
Car course continuation mileage demand.Current battery technological design relative maturity, with LiFePO4 and ternary material as positive pole, material with carbon element be
The lithium-ion-power cell of negative pole is difficult to there is big breakthrough in energy density, therefore, finds new way and promotes lithium dynamical battery
Energy density is imperative.
Lithium dynamical battery typically uses stainless steel material to make battery case, and the 1/4~1/3 of Stainless Steel Shell battery core to be accounted for gross weight
Left and right, uses light alloy material to substitute rustless steel and alleviates the weight of battery case, be improve electrokinetic cell energy density one
Effective means.Aluminium alloy is the light alloy material more commonly used, and there is data to suggest that the aluminum hull material weight of same model electrokinetic cell relatively
Stainless steel case material want light more than half, additionally, due to aluminum hull material hardness is less, when cell internal pressure is bigger, hold very much
Easily being released by aluminium shell, aluminum hull is more sharp for inner pressure of battery reaction, and the internal pressure of box hat alloy is anti-by contrast
Should be blunt, therefore, use aluminium shell material can increase substantially the safety of electrokinetic cell.But, aluminum hull easily corrodes,
Once the performance of battery and safety will be negatively affected by housing corrosion, and process for treating surface (plating commonly used by aluminum current alloy
Nickel, differential arc oxidation etc.), the needs of industrialized production no matter still it are unable to reach from technology maturity or scale cost control.
Magnesium is one of the lightest metal, and its relative density only has 1.74g/cm3, about the 2/3 of aluminum, the 1/4 of ferrum, have good
Characteristic is reclaimed in damping property, heat conductivity, electromagnetic wave shielding, machining property and reprocessing.Therefore, magnesium alloy is used to substitute
Lithium dynamical battery stainless steel casing, and then promote battery specific energy, extend the course continuation mileage of power car.If directly using magnesium to close
Gold does lithium dynamical battery shell, and after negative pole UNICOM, magnesium sheath voltage is 0.3V (vs.Li+/ Li) near time, exist and significantly insert
Lithium behavior, not only can make charge efficiency reduce and battery electrochemical capacity loss, also can corrode magnesium alloy case simultaneously;It addition,
Magnesium alloy belongs to combustible metal, and flame resistance experiment shows that thickness is less than 0.5mm magnesium alloy plate and can be ignited in 6s, as
Really lithium battery meets with and destroys, extrudes, burns when puncturing, easily cause the spontaneous combustion of magnesium alloy shell, and then it is electric to aggravate lithium
Combustion explosion, brings great hidden danger to the safety of electrokinetic cell.
As can be seen here, using magnesium alloy must first have to solve magnesium alloy as lithium dynamical battery occurs slotting lithium behavior to damage with electrolyte
Power consumption chemical capacity problem, stops lithium battery destruction burning and causes the potential safety hazard of magnesium alloy spontaneous combustion.The most not yet it is found to full
The solution of foot requirements above.
Summary of the invention
The invention provides a kind of lithium ion battery, processing, at magnesium alloy by magnesium alloy shell being carried out super fine and close differential arc oxidation
Surface forms one layer of even compact oxidation ceramic layer, overcomes magnesium alloy to be directly used as the slotting lithium problem that lithium dynamical battery shell exists,
Meet lithium battery loss of weight, the demand of safety simultaneously.
A kind of lithium ion battery, including housing, the matrix material of described housing is magnesium alloy, and surface of shell has differential arc oxidation pottery
Enamel coating.
The thickness of described arc differential oxide ceramic layer is 5-40 μm, and phase composition mainly includes Afluon (Asta) and trifluoro magnesium potassium, its PBR > 1,
And a small amount of magnesium oxide.
The present invention is by adjusting Microarc oxidation electrolyte formula so that the main phase composition of arc differential oxide ceramic layer is fluoride, replaces
Traditional magnesia ceramics coating.The main component Afluon (Asta) of film layer not only PBR > 1 so that ceramic membrane compactness is high, hole
Few with defects such as crackles, completely cut off the diffusive migration of electrolyte, and the crystal structure of ceramic membrane has made lithium ion to embed, from
And effectively suppress to insert the generation of lithium behavior.Additionally, this film layer has higher chemical stability, even if lithium electricity matter occurs a small amount of
Water suction is decomposed, and also will not cause film layer corrosion failure, ensures the inhibitory action to slotting lithium behavior under actual environment.
Burn test results shows, the magnesium alloy with arc differential oxide ceramic layer of the present invention possesses anti-flammability and (heats 5 at 1000 DEG C
Min is reactionless).Therefore, this material, as battery container, will not occur to cause transient temperature rising to cause shell because battery goes to pot
The situation of body spontaneous combustion, meets the requirement of lithium dynamical battery safety.
It is it addition, the battery container of the present invention is because arc differential oxide ceramic coating uniform is fine and close, flat smooth, good with basal body binding force,
Having higher wearability, solve the electrolyte etching problem to magnesium alloy in charge and discharge process, lithium phenomenon is inserted in suppression.Charge and discharge
Electricity test result indicate that, the battery container of the present invention occurs without the most slotting lithium phenomenon after 1000 cycle charge-discharges of experience.
The preparation method of described housing, including:
(1) magnesium alloy is processed into the casing of lithium ion battery base of cast;
(2) by after casing of lithium ion battery base pretreatment, it is placed in electrolyte and carries out differential arc oxidation process, surface must be arrived and have micro-
The casing of lithium ion battery of arc oxidation ceramic layer;
(3) use stainless steel substrates back cover, prepare lithium-ion battery shell.
In battery container of the present invention preparation, first carry out magnesium alloy shell processing and forming, then carry out mechanical grinding, chemical polishing etc.
Pretreatment, then uses differential arc oxidation to process on magnesium alloy shell surface and forms differential arc oxidation compactness ceramic coating, finally carry out
Rustless steel back cover.
Described magnesium alloy is AZ31B, AZ91B, WE43 or WE94, and raw material magnesium alloy is through multi-pass extruding or punching press, system
For going out magnesium alloy thin-wall pipe, tube wall thickness is 0.4-5mm, and external diameter is 10-100mm, the most as required by tubular object extruding
Become the battery case base of corresponding size.
The component of described electrolyte is: potassium fluoride 10-40g/L, sodium silicate 10-50g/L, phosphate or sodium carbonate 5-20g/L,
Sodium citrate, sodium borate or tartrate 2-10g/L, remaining is water, and pH value is 3.5-9.0.
Potassium fluoride provides the fluorion in electrolyte, and its concentration determines the content of Afluon (Asta) in ceramic coating formed by micro-arc oxidation, adjusts concentration
Change from 10g/L to 40g/L, reach maximum when concentration reaches 30g/L, improve further with concentration, film layer Afluon (Asta)
Content is held essentially constant.
Described phosphate is potassium orthophosphate, potassium orthophosphate sodium, potassium phosphate,monobasic, disodium-hydrogen, potassium dihydrogen phosphate, di(2-ethylhexyl)phosphate
The mixture of one or more in hydrogen sodium, PTPP (potassium tripolyphosphate) or sodium tripolyphosphate;Carbonate is sodium carbonate or sodium bicarbonate;Winestone
Hydrochlorate is Soluble tartar. or sodium potassium tartrate tetrahydrate.The above-mentioned additive for electrolyte, affects the oxidizing process of differential arc oxidation, to oxidation
The compactness of film has decisive action, adjusts the concentration of additive, can improve the compactness of film layer.
As preferably, the component of described electrolyte is: potassium fluoride 30g/L, sodium silicate 20g/L, phosphoric acid 5ml/L, di(2-ethylhexyl)phosphate
Hydrogen potassium 10g/L, sodium borate 10g/L, remaining is water, pH=3.8-4.0.
Described differential arc oxidation processes and uses high frequency bidirectional pulse mode, and frequency is 100-1000Hz, electric current density 2-5A/dm2, just
Being 300-800V to whole voltage, negative sense voltage at end is 30-80V, and forward dutycycle is 10%-50%, and negative sense dutycycle is
10%-50%.The high-frequency impulse used has densification, and the micro-arc oxidation films prepared by adjustment electrical quantity is uniform, cause
Density is high.
As preferably, frequency is 1000Hz, and forward voltage at end is 800V, and negative sense voltage at end is 35V, and electric current density is 2A/dm2,
Positive and negative pulsewidth is respectively 0.5ms and 0.4ms.
The condition that described differential arc oxidation processes: electrolyte temperature 15-50 DEG C, oxidization time is 20-45min.
Adjust electric current density from 2A/dm2To 5A/dm2, the growth rate of film layer can be improved, electric current density is the biggest, and film layer is raw
Long the fastest.Oxidization time is 20-45min, and along with the prolongation of oxidization time, thicknesses of layers increases, by adjusting oxidization time,
The thicknesses of layers scope ceramic membrane in 5-40 μm can be obtained.As preferably, electrolyte temperature 25 DEG C, oxidation processes 20min.
By above-mentioned electrolyte and the adjustment of electrical quantity, the super fine and close ceramic film of final acquisition, make magnesium alloy housing of power cell
There is the slotting lithium rejection ability of excellence and exhausted combustion ability.
The beneficial effect that the present invention possesses:
(1) surface is had the magnesium alloy of arc differential oxide ceramic layer and is applied in lithium dynamical battery housing by the present invention, its housing quality
Reduce relative to stainless steel case and be about 60%, be effectively improved electrokinetic cell energy density.
(2) present invention with potassium fluoride and sodium silicate be main salt, phosphate or carbonate for additive, citrate, borate
Or in the electrolyte that tartrate is stabilizer, use high frequency bidirectional pulse mode that magnesium alloy is carried out super differential arc oxidation, preparation
Ceramic membrane compactness is high, and the defect such as hole and crackle is few, it is achieved that the internal layer of arc differential oxide ceramic coating and outer layer entirety densification.
(3) arc differential oxide ceramic layer even compact, has higher wearability and corrosion resistance, solves to be electrolysed in charge and discharge process
The liquid etching problem to magnesium alloy, and effectively the inducing capacity fading problem that lithium phenomenon causes is inserted in suppression.
(4) super fine and close micro-arc oxidation films can effectively stop the oxygen transmission in combustion process, makes Mg alloy surface can only occur slowly
Oxidation, owing to slow dysoxidation is to provide the heat supply of magnesium alloy spontaneous combustion, thoroughly changes and inhibits thin-wall Mg alloy at high temperature
Or under flame, cause the phenomenon of burning.
Accompanying drawing explanation
Fig. 1 is the generalized section after cylinder type lithium battery encapsulation, and wherein 1 is the magnesium alloy shell with arc differential oxide ceramic layer,
2 is rustless steel negative plate, and 3 is sealing ring.
Fig. 2 is A partial enlarged drawing in Fig. 1, and 11 is magnesium alloy substrate, and 12 is arc differential oxide ceramic coating.
Fig. 3 is the housing of exposed magnesium alloy shell and present invention cyclic voltammetry curve comparison diagram in electro-hydraulic in embodiment 1, its
In (A) figure be exposed magnesium alloy shell, (B) figure is the housing of the present invention.
Fig. 4 is the combustion experiment comparison diagram that in embodiment 1, magnesium alloy substrate (a) and the present invention prepare material (b).
Detailed description of the invention
Below in conjunction with embodiment and accompanying drawing, the invention will be further described.
Embodiment 1
1. material prepares: after AZ31B magnesium alloy is smelted, be processed into billet.
2. shape extrusion: use 1000 tons of tube extruders, be processed into wall thickness 0.4mm, external diameter through multi-pass hot extrusion
For the magnesium alloy pipe of 18mm, it is subsequently processed into the magnesium alloy shell base of a length of 70mm.
3. surface processes: by magnesium alloy shell base, after the pre-treatment such as mechanical grinding, chemical polishing, dipulse differential arc oxidation skill
Art carries out super arc differential oxide ceramic coating and prepares, electrolyte: potassium fluoride 15g/L, sodium silicate 10g/L, phosphoric acid 5ml/L, just
Potassium phosphate sodium 10g/L, Soluble tartar. 5g/L, remaining is water, pH=3.5;Temperature 25 DEG C, differential arc oxidation processes 20min.
Electric source modes: forward and reverse, forward voltage at end is 500V, and negative sense voltage at end is 30V, electric current density 2A/dm2, frequency 500
Hz, positive and negative pulsewidth is respectively 0.5ms and 0.2ms.Clean 1~2min with tap water immediately after taking-up, then use deionized water
Cleaning 1~2min, the present embodiment arc differential oxide ceramic coating layer thickness is about 20 μm.
4. rustless steel back cover: using and have the stainless steel substrates of sealing ring as negative plate, thickness is 0.5mm, carries out slot rolling, envelope
The end, edge sealing, prepare lithium battery magnesium alloy shell, and its structure is as it is shown in figure 1,1 has arc differential oxide ceramic layer for surface
Magnesium alloy shell, 2 is rustless steel negative plate, and 3 is sealing ring.The internal layer of the present embodiment housing is magnesium alloy substrate 11, outer layer
For arc differential oxide ceramic coating 12, as shown in Figure 2.
5. performance detection:
A, cyclic polarization experiment: in lithium battery electrolytes, electrode is circulated by the material prepared by the present embodiment with rustless steel
Polarization test, cyclic voltammetry curve show and slotting lithium behavior does not occurs, as shown in Fig. 3 (B);Using magnesium alloy substrate AZ31B as right
According to, as shown in Fig. 3 (A), there is lithium behavior of substantially inserting;Prove that the material of the present invention can effectively suppress to insert lithium behavior.
B, combustion experiment: the material prepared by the present embodiment is placed at 1000 DEG C heating 5min, and combustion phenomena does not occurs, as
Shown in Fig. 4 (b);Using magnesium alloy substrate AZ31B as comparison, as shown in Fig. 4 (a), this base material burns immediately.Prove this
The material of invention has anti-flammability.
Embodiment 2
1. material prepares: after AZ91B magnesium alloy is smelted, be processed into billet.
2. shape extrusion: use 1000 tons of tube extruders, be processed into wall thickness 0.4mm, external diameter through multi-pass hot extrusion
For the magnesium alloy pipe of 26mm, it is subsequently processed into the magnesium alloy shell base of a length of 70mm.
3. surface processes: by magnesium alloy shell base, after the pre-treatment such as mechanical grinding, chemical polishing, dipulse differential arc oxidation skill
Art carries out super arc differential oxide ceramic coating and prepares, electrolyte: potassium fluoride 20g/L, sodium silicate 15g/L, citric acid 5ml/L,
Sodium citrate 8g/L, sodium bicarbonate 10g/L, remaining is water, pH=9.0;Temperature 25 DEG C, differential arc oxidation processes 20min,
Electric source modes: forward and reverse, forward voltage at end is 750V, and negative sense voltage at end is 40V, electric current density 2A/dm2, frequency 750
Hz, positive and negative pulsewidth is respectively 0.5ms and 0.3ms.Clean 1~2min with tap water immediately after taking-up, then use deionized water
Cleaning 1~2min, the present embodiment arc differential oxide ceramic coating layer thickness is about 25 μm.
4. rustless steel back cover: using and have the stainless steel substrates of sealing ring as negative plate, thickness is 0.5mm, carries out slot rolling, envelope
The end, edge sealing, prepare lithium battery magnesium alloy shell.
5. performance detection: method is with embodiment 1, and material prepared by the present embodiment occurs without substantially inserting lithium phenomenon and dieseling.
Embodiment 3
1. material prepares: after WE43 magnesium alloy is smelted, be processed into billet.
2. shape extrusion: use 1000 tons of tube extruders, be processed into wall thickness 0.4mm, external diameter through multi-pass hot extrusion
For the magnesium alloy pipe of 18mm, it is subsequently processed into the magnesium alloy shell base of a length of 70mm.
3. surface processes: by magnesium alloy shell base, after the pre-treatment such as mechanical grinding, chemical polishing, uses dipulse differential of the arc oxygen
Change technology carries out super arc differential oxide ceramic coating and prepares, electrolyte: potassium fluoride 25g/L, sodium silicate 20g/L, Fluohydric acid. 5ml/L,
Sodium dihydrogen phosphate 8g/L, sodium tartrate 10g/L, remaining is water, pH=4.0;Temperature 25 DEG C, differential arc oxidation processes 25min,
Electric source modes: forward and reverse, forward voltage at end is 500V, and negative sense voltage at end is 50V, electric current density 2.5A/dm2, frequency 750
Hz, positive and negative pulsewidth is respectively 0.5ms and 0.5ms.Clean 1~2min with tap water immediately after taking-up, then use deionized water
Cleaning 1~2min, the present embodiment arc differential oxide ceramic coating layer thickness is about 20 μm.
4. rustless steel back cover: using the stainless steel substrates with sealing ring as negative plate, thickness is 0.5mm, carries out slot rolling, envelope
The end, edge sealing, prepare lithium battery magnesium alloy shell.
5. performance detection: method is with embodiment 1, and material prepared by the present embodiment occurs without substantially inserting lithium phenomenon and dieseling.
Embodiment 4
1. material prepares: after WE94 magnesium alloy is smelted, be processed into billet.
2. shape extrusion: use 1000 tons of tube extruders, be processed into wall thickness 0.4mm, external diameter through multi-pass hot extrusion
For the magnesium alloy pipe of 26mm, it is subsequently processed into the magnesium alloy shell base of a length of 70mm.
3. surface processes: by magnesium alloy shell base, after the pre-treatment such as mechanical grinding, chemical polishing, uses dipulse differential of the arc oxygen
Change technology carries out super arc differential oxide ceramic coating and prepares, electrolyte: potassium fluoride 30g/L, sodium silicate 20g/L, phosphoric acid 5ml/L,
Potassium dihydrogen phosphate 10g/L, sodium borate 10g/L, remaining is water, pH=3.8;Temperature 25 DEG C, differential arc oxidation processes 20min,
Electric source modes: forward and reverse, forward voltage at end is 800V, and negative sense voltage at end is 35V, electric current density 2A/dm2, frequency 1000
Hz, positive and negative pulsewidth is respectively 0.5ms and 0.4ms.Clean 1~2min with tap water immediately after taking-up, then use deionized water
Cleaning 1~2min, the present embodiment arc differential oxide ceramic coating layer thickness is about 20 μm.
4. rustless steel back cover: using and have the stainless steel substrates of sealing ring as negative plate, thickness is 0.5mm, carries out slot rolling, envelope
The end, edge sealing, prepare lithium battery magnesium alloy shell.
5. performance detection: method is with embodiment 1, and material prepared by the present embodiment occurs without substantially inserting lithium phenomenon and dieseling.
Magnesium alloy prepared by above example surpasses ceramic coating formed by micro-arc oxidation, has in anti-flammability and the aspect such as corrosion resistance, safety
Bigger raising, disclosure satisfy that the needs of lithium dynamical battery housing loss of weight simultaneously.