CN106017545A - Planetary rolling mill key parameter online monitoring data acquisition analysis system - Google Patents
Planetary rolling mill key parameter online monitoring data acquisition analysis system Download PDFInfo
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- CN106017545A CN106017545A CN201610300505.9A CN201610300505A CN106017545A CN 106017545 A CN106017545 A CN 106017545A CN 201610300505 A CN201610300505 A CN 201610300505A CN 106017545 A CN106017545 A CN 106017545A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
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Abstract
The invention provides a planetary rolling mill key parameter online monitoring data acquisition analysis system which can display key technical parameter information in a rolling equipment operation process in real time and can facilitate decision analysis through analysis. The system comprises a rolling mill lubrication system, a rolling mill cooling system, an inert gas protection system, a core rod temperature measurement and rolling zone cooling water detection system, an intelligent ammeter, a data storage module, a data transmission module and a data analysis gathering module. Compared to the prior art, the system provided by the scheme has the following advantages: key parameters of rolling equipment in an operation process can be acquired in real time, acquired data is analyzed, a database is formed, an enterprise can conveniently get connected to production conditions and grasp production cost, and strong scientific data support is provided for production decision-making of the enterprise.
Description
Technical field
The present invention relates to rolling equipment production technical field, refer more particularly to a kind of planetary rolling key parameter and exist
Line Monitoring Data acquisition analysis system.
Background technology
Its design philosophy of traditional rolling equipment focuses on guarantee equipment and produces the most smoothly, the most really
Protect the parameter relevant to production simply indicate and adjust, simultaneously to relating to equipment guarantee or personal safety
The key point of class, such as hydraulic pressure, oil pressure etc. has been by system relationship protection, and another will be relevant to production technology
Important parameter carried out touch screen and shown, facilitate a line operator operation and understand the ruuning situation of equipment,
But not do not gather and storage related data, the most a lot of data or important parameter do not have systematic collection and
Arrange.
Along with the high speed development of industry, compete more and more fierce, the most often there are production and sales, finance
Link disconnects, and the problem of product quality is difficult to control and reviews, and production cost fluctuation is relatively big, and these factors are
The decision-making of serious restriction senior enterprise leader and risk are control.
Policy, industrial 4.0 concepts, the Internet thinking time equivalence trend is reduced discharging in conjunction with national energy-saving, right
It is easy to production enterprise high level macroscopic view controlling production cost, energy consumption, discharge etc., just in how searching out one
In reasonability and the risk handle control of business decision, the continuous casting and rolling that is applied to of the core competitiveness forming enterprise is given birth to
The technological means produced on line equipment is just particularly important.
Summary of the invention
It is an object of the invention to overcome the deficiencies in the prior art, it is provided that one can show rolling equipment in real time
In operation process, to carry out the planetary rolling of decision analysis crucial for critical technical parameter information and can being analyzed to
Parameter online data acquisition and analysis system.
For achieving the above object, technical scheme provided by the present invention is: a kind of planetary rolling key parameter exists
Line Monitoring Data acquisition analysis system, it is characterised in that: include mill lubrication system, milling train cooling system,
Inert gas protection system, plug thermometric and rolling zone cooling water detecting system, intelligent electric meter, data storage
Module, data transmission module and data analysis summarizing module, wherein said mill lubrication system includes oil return
The detection of temperature detecting module, returning-oil temperature data memory module, inlet oil temperature and data memory module and entering
Oil pressure detection and data memory module；Described milling train cooling system includes the first cold water pressure detection and display
Module, the first cold water flow and enter return water temperature detection module, the first cold water pressure data memory module,
Secondary cooling water pressure detecting and display module, the second cold water flow and return water temperature detection module and the second cold water
Pressure data memory module；Described inert gas protection system includes accurate nitrogen flow table and micro-pressure sensor；
Described plug thermometric and rolling zone cooling water detecting system include that real-time online detects core head rolling temperature module
With rolling zone cooling water temperature detection module；Described data memory module is deposited with described returning-oil temperature data respectively
Storage module, inlet oil temperature detection and data memory module, input pressure detection and data memory module, first
Cold water pressure data memory module, the second cold water pressure data memory module, intelligent electric meter, noble gas are protected
Protecting system is connected with rolling zone cooling water detecting system with rod thermometric, for storing the number that its each Autonomous test obtains
According to, described data memory module is connected with described data analysis summarizing module by described data transmission module.
Preferably, described data transmission module is by using Ethernet networking architecture, it is achieved real time data passes
Defeated work.
Preferably, the noble gas in described inert gas protection system is nitrogen.
Compared with prior art, this programme can be to the key parameter being on the rolling equipment in operation process
Carry out Real-time Collection, and be analyzed processing to the data after gathering, form data base, it is simple to enterprise produces
Situation and the assurance of production cost, provide strong science data support for enterprise production dicision.
Accompanying drawing explanation
Fig. 1 is the operation principle frame structure schematic diagram of the present invention.
Mill lubrication system frame structure schematic diagram in the present invention of Fig. 2 position.
Milling train cooling system frame structure schematic diagram in the present invention of Fig. 3 position.
Fig. 4 is the inert gas protection system frame structure schematic diagram in the present invention.
Fig. 5 is the plug thermometric in the present invention and rolling zone cooling water detecting system frame structure schematic diagram.
In figure: 100-mill lubrication system, 101-returning-oil temperature detection module, 102-returning-oil temperature data are deposited
Storage module, the detection of 103-inlet oil temperature and data memory module, the detection of 104-input pressure and data store mould
Block, 200-milling train cooling system, the detection of 201-the first cold water pressure and display module, 202-the first cold water stream
Measure and enter return water temperature detection module, 203-the first cold water pressure data memory module, 204-the second cold water pressure
Power detection and display module, 205-the second cold water flow and return water temperature detection module, 206-the second cold water pressure
Force data memory module, 300-inert gas protection system, 301-accurate nitrogen flow table, 302-minute-pressure passes
Sensor, 400-plug thermometric and rolling zone cooling water detecting system, the detection core head rolling of 401-real-time online
Thermal module, 402-rolling zone cooling water temperature detection module, 500-intelligent electric meter, 600-data storage mould
Block, 700-data transmission module, 800-data analysis summarizing module.
Detailed description of the invention
Below in conjunction with specific embodiment, the invention will be further described:
Refer to shown in accompanying drawing 1 to 5, a kind of planetary rolling key parameter on-line monitoring described in the present embodiment
Data acquisition and analysis system, it includes that mill lubrication system 100, milling train cooling system 200, noble gas are protected
Protecting system 300, plug thermometric and rolling zone cooling water detecting system 400, intelligent electric meter 500 (use intelligence
Ammeter can obtain the power consumption parameter in production process in real time due to it, therefore in actual production process,
Technical staff can be on the electricity consumption policy foundation combining National Industrial Wave crest and wave trough, and correspondingly reasonable arrangement is raw
Produce), data memory module 600, data transmission module 700 and data analysis summarizing module 800, wherein
Mill lubrication system 100 includes returning-oil temperature detection module, returning-oil temperature data memory module 102, oil-feed temperature
Degree detection and data memory module 103 and input pressure detect and data memory module 104.Milling train cooling system
200 include the first cold water pressure detection and display module the 201, first cold water flow and enter return water temperature detection mould
Block the 202, first cold water pressure data memory module the 203, second cold water pressure detection and display module 204,
Second cold water flow and return water temperature detection module 205 and the second cold water pressure data memory module 206.?
This is it should be noted that the first cold water pressure detection above-mentioned in this programme and display module 201 and second are cold
The first cold water and its essence of the second cold water in water pressure detection and display module 204 are respectively for work mould
Tool equipment carries out cooling and drawn and rolled tube carries out cooling down with water, why uses first and second to be intended merely to
It is convenient for describing and expresses.
Inert gas protection system 300 includes accurate nitrogen flow table 301 and micro-pressure sensor 302.Plug is surveyed
Gentle rolling zone cooling water detecting system 400 includes that real-time online detects core head rolling temperature module 401 He
Rolling zone cooling water temperature detection module 402.Above-mentioned data memory module 600 is deposited with returning-oil temperature data respectively
Storage module 102, inlet oil temperature detection and data memory module 103, input pressure detection and data memory module
104, first cold water pressure data memory module the 203, second cold water pressure data memory module 206, intelligence
Ammeter 500 (for being monitored record for the power levels consumed in whole rolling equipment), indifferent gas
Body protection system 300 is connected with rolling zone cooling water detecting system with rod thermometric, is used for storing its each Autonomous test
The data obtained, data memory module 600 is by data transmission module 700 and data analysis summarizing module 800
It is connected.
Can conveniently be transmitted for the ease of the data in whole system, the data in this programme pass
Defeated module 700 is by using Ethernet networking architecture, it is achieved real-time Data Transmission works.Meanwhile, this reality
Executing the noble gas in the inert gas protection system 300 in example is nitrogen.
During work, in this programme, online monitoring data acquisition analysis system can be to rolling of being in operation process
Key parameter on control equipment carries out Real-time Collection, and is analyzed processing to the data after gathering, and forms number
According to storehouse, such as after being acquired above-mentioned data, its later stage can be with the sales order of enterprise or wealth
Business system gradually merges, in order to finally realize production and selling.Financial system completely dock fusion,
It is easy to the assurance of enterprise's condition of production and production cost, provides strong science data for enterprise production dicision
Support.
The examples of implementation of the above are only the preferred embodiments of the invention, not limit the reality of the present invention with this
Execute scope, therefore the change that all shapes according to the present invention, principle are made, the protection model in the present invention all should be contained
In enclosing.
Claims (3)
1. a planetary rolling key parameter online monitoring data acquisition analysis system, it is characterised in that: include milling train
Lubricating system, milling train cooling system, inert gas protection system, plug thermometric and rolling zone cooling water detection
System, intelligent electric meter, data memory module, data transmission module and data analysis summarizing module, wherein
Described mill lubrication system includes returning-oil temperature detection module, returning-oil temperature data memory module, inlet oil temperature
Detection and data memory module and input pressure detect and data memory module；Described milling train cooling system bag
Include first cold water pressure detection and display module, the first cold water flow and enter return water temperature detection module, first
Cold water pressure data memory module, the second cold water pressure detection and display module, the second cold water flow and backwater
Temperature detecting module and the second cold water pressure data memory module；Described inert gas protection system includes essence
Quasi-nitrogen flow table and micro-pressure sensor；Described plug thermometric and rolling zone cooling water detecting system include in real time
On-line checking core head rolling temperature module and rolling zone cooling water temperature detection module；Described data storage mould
Block detects and data memory module, oil-feed pressure with described returning-oil temperature data memory module, inlet oil temperature respectively
Power detection and data memory module, the first cold water pressure data memory module, the second cold water pressure data storage
Module, intelligent electric meter, inert gas protection system are connected with rolling zone cooling water detecting system with rod thermometric,
For storing the data that its each Autonomous test obtains, described data memory module by described data transmission module with
Described data analysis summarizing module is connected.
A kind of planetary rolling key parameter online monitoring data acquisition analysis system the most according to claim 1,
It is characterized in that: described data transmission module is for by using Ethernet networking architecture, it is achieved real time data passes
Defeated work.
A kind of planetary rolling the most according to claim 1 and 2 key parameter online monitoring data collection analysis system
System, it is characterised in that: the noble gas in described inert gas protection system is nitrogen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610300505.9A CN106017545A (en) | 2016-05-09 | 2016-05-09 | Planetary rolling mill key parameter online monitoring data acquisition analysis system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610300505.9A CN106017545A (en) | 2016-05-09 | 2016-05-09 | Planetary rolling mill key parameter online monitoring data acquisition analysis system |
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| CN106017545A true CN106017545A (en) | 2016-10-12 |
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| CN201610300505.9A Pending CN106017545A (en) | 2016-05-09 | 2016-05-09 | Planetary rolling mill key parameter online monitoring data acquisition analysis system |
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Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1090798A (en) * | 1993-02-12 | 1994-08-17 | 华中理工大学 | Core rod of high-speed cold mill for seamless tube monitoring device and method |
| WO2008104037A1 (en) * | 2007-02-09 | 2008-09-04 | Centre De Recherches Metallurgiques Asbl-Centrum Voor De Research In De Metallurgie Vzw | Device and method for cooling rolls used for rolling in a highly turbulent environment |
| CN101314166A (en) * | 2008-04-13 | 2008-12-03 | 无锡环胜金属制品有限公司 | Automatic thickness control system for roller mill |
| CN201607332U (en) * | 2009-12-22 | 2010-10-13 | 上海宝钢工业检测公司 | State on-line monitoring device of hot rolling device |
| CN102059256A (en) * | 2010-11-26 | 2011-05-18 | 首钢总公司 | Equipment operating and process quality state monitoring system for high-speed rolling mill |
| CN201969727U (en) * | 2010-12-10 | 2011-09-14 | 西南铝业（集团）有限责任公司 | Cooling device for bearing housing |
| CN102441579A (en) * | 2010-10-13 | 2012-05-09 | 上海宝钢工业检测公司 | Online monitoring method for running state of hot continuous rolling mill |
| CN202316546U (en) * | 2011-11-19 | 2012-07-11 | 李菊萍 | Operation monitoring system for rolling mill |
| CN102691875A (en) * | 2011-03-22 | 2012-09-26 | 宝山钢铁股份有限公司 | Method for adjusting lubricating oil temperature of oil film bearing |
| CN104197180A (en) * | 2014-08-05 | 2014-12-10 | 蔡宏磊 | Temperature control device for lubricating oil return |
-
2016
- 2016-05-09 CN CN201610300505.9A patent/CN106017545A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1090798A (en) * | 1993-02-12 | 1994-08-17 | 华中理工大学 | Core rod of high-speed cold mill for seamless tube monitoring device and method |
| WO2008104037A1 (en) * | 2007-02-09 | 2008-09-04 | Centre De Recherches Metallurgiques Asbl-Centrum Voor De Research In De Metallurgie Vzw | Device and method for cooling rolls used for rolling in a highly turbulent environment |
| CN101314166A (en) * | 2008-04-13 | 2008-12-03 | 无锡环胜金属制品有限公司 | Automatic thickness control system for roller mill |
| CN201607332U (en) * | 2009-12-22 | 2010-10-13 | 上海宝钢工业检测公司 | State on-line monitoring device of hot rolling device |
| CN102441579A (en) * | 2010-10-13 | 2012-05-09 | 上海宝钢工业检测公司 | Online monitoring method for running state of hot continuous rolling mill |
| CN102059256A (en) * | 2010-11-26 | 2011-05-18 | 首钢总公司 | Equipment operating and process quality state monitoring system for high-speed rolling mill |
| CN201969727U (en) * | 2010-12-10 | 2011-09-14 | 西南铝业（集团）有限责任公司 | Cooling device for bearing housing |
| CN102691875A (en) * | 2011-03-22 | 2012-09-26 | 宝山钢铁股份有限公司 | Method for adjusting lubricating oil temperature of oil film bearing |
| CN202316546U (en) * | 2011-11-19 | 2012-07-11 | 李菊萍 | Operation monitoring system for rolling mill |
| CN104197180A (en) * | 2014-08-05 | 2014-12-10 | 蔡宏磊 | Temperature control device for lubricating oil return |
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Application publication date: 20161012 |