CN106011409A - Lead pan covering device applied to steel wire patenting and covering method of lead pan covering device - Google Patents
Lead pan covering device applied to steel wire patenting and covering method of lead pan covering device Download PDFInfo
- Publication number
- CN106011409A CN106011409A CN201610598023.6A CN201610598023A CN106011409A CN 106011409 A CN106011409 A CN 106011409A CN 201610598023 A CN201610598023 A CN 201610598023A CN 106011409 A CN106011409 A CN 106011409A
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- CN
- China
- Prior art keywords
- lead
- steel wire
- lead pan
- buoyancy tank
- covering device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
- C21D1/63—Quenching devices for bath quenching
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/56—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering characterised by the quenching agents
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/54—Furnaces for treating strips or wire
- C21D9/64—Patenting furnaces
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Coating With Molten Metal (AREA)
Abstract
The invention belongs to the technical field of heat treatment, aims at solving the technical problems in existing lead pan covering and provides a lead pan covering device applied to steel wire patenting. The lead pan covering device comprises a plurality of steel buoyancy tanks with open tops, lifting lugs are arranged at the two ends of the buoyancy tanks, a plurality of clamping openings are formed in the tops of the side walls of the buoyancy tanks, the clamping openings are notches which are downwards formed in the tops of the side walls, and disturbance prevention plates are arranged at the bottoms of the buoyancy tanks. The lead pan covering device further comprises U-shaped clamps. When the buoyancy tanks are folded, the side walls of the adjacent buoyancy tanks can be connected through the clamps which are clamped into the clamping openings. The covering device can completely seal a lead pan and reduce the disturbance of walking steel wires to liquid lead. The covering device forms a firm platform on the surface of the liquid lead, so that an operator can walk and operate on the covering device. Meanwhile, the using amount of powder covering agent is remarkably reduced, lead fume is prevented from emitting, environmental pollution is avoided, and harm to a human body is reduced.
Description
Technical field
The invention belongs to technical field of heat treatment, specifically refer to a kind of lead pan cladding system for steel wire patenting and covering method thereof.
Background technology
In middle, high-carbon cord production process, it is necessary to through patenting, namely the steel wire of heat treated is carried out cooling transformation under conditions of continuous isothermal in melted lead medium, make steel wire obtain uniform sorbite tissue.Owing to the lead in lead pan is in a liquid state, liquid molten lead can produce substantial amounts of lead fume, and one is a large amount of losses causing lead, and two is to cause environmental pollution, therefore all lead pan is taked covering methods at present.The most the most frequently used covering means are to use powder cladding process, and material is mainly clay, pottery crispy slice, slag etc..But powder cladding process powder consumption is big, and lead liquid can be caused disturbance by steel wire walking about in lead pan, and the lead liquid of disturbance destroys the covering of powder sometimes and seals, and causes lead fume to leak.During it addition, use work, operator often need to step on and carry out the input of steel wire, output function above lead pan, and use powder cladding process, need additionally to set up special platform to above lead pan, and operator's foot platform just can operate.
Summary of the invention
For solving the technical problem in the presence of current lead pan covers, the present invention provides a kind of lead pan cladding system, and and then provides the covering method of a kind of lead pan.
The technical solution used in the present invention is: for the lead pan cladding system of steel wire patenting, it is characterized in that: include the steel buoyancy tank of several open tops, described buoyancy tank two ends are provided with hangs nose, the top side wall of buoyancy tank is provided with several clamping ports, described clamping port refers to the breach offered downwards by top side wall, is provided with anti-disturbance plate in the bottom of buoyancy tank;Also include U-shaped card clamping, after several buoyancy tanks close up, by snapping fitted to the card clamping realization connection in clamping port between the sidewall of adjacent buoyancy tank.
Further, the anti-disturbance plate bottom described buoyancy tank is multi-disc, and it be arranged in parallel.
Further, the height of the anti-disturbance plate of described multi-disc.
Further, the height of the anti-disturbance plate bottom several buoyancy tanks described, by lead pan input to outfan, the bottom combination of several anti-disturbance plate forms arc lower.
Further, the anti-disturbance plate in described floating bottom portion is obliquely installed to outfan direction by lead pan input.
Further, the angle of inclination of described anti-disturbance plate is 0-45 °.
A kind of operational approach utilizing above-mentioned cladding system to carry out lead pan covering, it comprises the following steps:
S1, by several buoyancy tanks according to order use crane be lifted into successively on the liquid lead surface of lead pan, several buoyancy tanks by lead pan surface cover, reserve steel wire input channel and steel wire output channel;
S2, employing card clamping are fixing by connecting between each buoyancy tank;
S3, filling sandstone in buoyancy tank, then cover one layer of slag on all buoyancy tank sandstone surfaces, slag covers together with the space between buoyancy tank and buoyancy tank;
S4, the surface of the liquid lead surface of steel wire input channel and steel wire output channel and other exposed liquid lead use powder cladding process cover, covering completes.
The invention have the benefit that lead pan can be realized fully sealing by this cladding system, reduce the disturbance to liquid lead when steel wire is walked, a firm platform is formed on liquid lead surface, operator can walk on this cladding system, operate, the usage amount of powder coverture can be greatly reduced simultaneously, prevent emerging of lead fume, stopped environmental pollution, reduce human injury.
Accompanying drawing explanation
Accompanying drawing 1 uses view for this cladding system.
Accompanying drawing 2 is the structural front view of buoyancy tank in first embodiment.
Accompanying drawing 3 is the structure left view of buoyancy tank in first embodiment.
Accompanying drawing 4 is the structure left view of buoyancy tank in the second embodiment.
Detailed description of the invention
Below in conjunction with the accompanying drawings and cladding system provided by the present invention is described further by embodiment.
Embodiment 1
As shown in Figure 1, for the lead pan cladding system of steel wire patenting, shown in the steel buoyancy tank 1 of several open tops, the structure of buoyancy tank 1 as accompanying drawing 2 and accompanying drawing 3.Buoyancy tank 1 two ends are provided with hangs nose 2, and the top side wall of buoyancy tank is provided with several clamping ports 3, and described clamping port refers to the breach offered downwards by top side wall, is provided with anti-disturbance plate 4 in the bottom of buoyancy tank.
As shown in Figure 1, also include U-shaped card clamping 5, card clamping 5 uses steel plate bending to become U-shaped, after several buoyancy tanks close up, card clamping 5 snaps fitted to clamping port 3 inside of adjacent buoyancy tank sidewall and is blocked by the sidewall of two buoyancy tanks, card clamping 5 also cannot move left and right simultaneously, it is achieved firmly and closely connecting of two buoyancy tanks.
As shown in accompanying drawing 1 and accompanying drawing 3, the anti-disturbance plate 4 bottom buoyancy tank may be configured as multi-disc, and it is arranged in parallel in vertical state.
As shown in Figure 1, after steel wire 6 enters lead pan 7 inside, steel wire 6 in lead pan 7 is walked under two ends drive the drive of roller 8 in liquid lead 9, during walking, two drive the steel wire 6 between rollers 8 to have the trend of floating, and as without cladding system, when steel wire 6 pine excessively, emersion lead liquid surface understood by steel wire, and lead liquid can be caused disturbance by knee-action before and after steel wire, anti-disturbance plate 4 reduce just steel wire to the disturbance of lead liquid and make steel wire be always held at lead liquid liquid level below.As shown in accompanying drawing 3 and accompanying drawing 1, the anti-disturbance plate of multi-disc bottom buoyancy tank uses the arrangement not waited, and after organizing buoyancy tank combination, by lead pan input to outfan, the bottom combination of the anti-disturbance plate bottom several buoyancy tanks forms arc lower more.The most both can guarantee that steel wire was always positioned at below lead liquid liquid level, the disturbance quantity under the stop of anti-disturbance plate of the disturbance of lead liquid simultaneously significantly alleviates, liquid lead disturbance quantity alleviate the generation that can reduce lead fume, reduce the evaporation capacity of lead.
Embodiment 2
The present embodiment is that the arrangement of the anti-disturbance plate bottom buoyancy tank provided to embodiment 1 makes further improvements.
As shown in Figure 4, in this embodiment, the anti-disturbance plate bottom buoyancy tank is obliquely installed, and between itself and vertical axis, shape has angle β, and the value of this angle β controls at 0-45 °.Angle of inclination controls in the present embodiment is 30 °.
Anti-disturbance plate uses after being obliquely installed, and which increases anti-disturbance plate and stops the area of liquid lead disturbance in the horizontal direction, is weakened, so that anti-disturbance effect is more preferable by the stop of anti-disturbance plate inclined plane during the upwards disturbance of liquid lead.
When specifically installing, it is desirable to anti-disturbance plate is obliquely installed to outfan direction by lead pan input.Owing to the traveling process of steel wire produces direction of travel and the disturbance of above-below direction to lead liquid, the incline direction of the most anti-disturbance plate complies with the direction of travel of steel wire can obtain more preferable anti-disturbance effect.
Present invention also offers a kind of method that cladding system utilizing embodiment 1 and embodiment 2 to be provided carries out lead pan covering, shown in accompanying drawing 1, it comprises the following steps:
S1, by several buoyancy tanks 1 according to order use crane be lifted into successively on liquid lead 9 surface of lead pan, several buoyancy tanks by lead pan surface cover, reserve steel wire input channel 10 and steel wire output channel 11;
S2, employing card clamping 5 are fixing by connecting between each buoyancy tank;
S3, filling sandstone 12 in buoyancy tank, then cover one layer of slag 13 on all buoyancy tank sandstone surfaces, slag covers together with the space between buoyancy tank and buoyancy tank;
S4, the surface of the liquid lead surface of steel wire input channel 10 and steel wire output channel 11 and other exposed liquid lead use powder cladding process carry out cover inorganic salt 14, covering completes.
Above lead pan, a firm lid is formed by said apparatus after being covered, operator can walk easily and carry out various operation on cladding system, lead pan is covered tight by this cladding system simultaneously, the liquid lead disturbance quantity of bottom is little, produce without lead fume and overflow, effectively reduce the actual bodily harm to operator, decrease environmental pollution.
Claims (7)
1. for the lead pan cladding system of steel wire patenting, it is characterized in that: include the steel buoyancy tank of several open tops, described buoyancy tank two ends are provided with hangs nose, the top side wall of buoyancy tank is provided with several clamping ports, described clamping port refers to the breach offered downwards by top side wall, is provided with anti-disturbance plate in the bottom of buoyancy tank;Also include U-shaped card clamping, after several buoyancy tanks close up, by snapping fitted to the card clamping realization connection in clamping port between the sidewall of adjacent buoyancy tank.
Lead pan cladding system for steel wire patenting the most according to claim 1, it is characterised in that: the anti-disturbance plate bottom described buoyancy tank is multi-disc, and it be arranged in parallel.
Lead pan cladding system for steel wire patenting the most according to claim 2, it is characterised in that: the height of the anti-disturbance plate of described multi-disc.
Lead pan cladding system for steel wire patenting the most according to claim 1, it is characterised in that: the height of the anti-disturbance plate bottom several buoyancy tanks described, by lead pan input to outfan, the bottom combination of several anti-disturbance plate forms arc lower.
Lead pan cladding system for steel wire patenting the most according to claim 1, it is characterised in that: the anti-disturbance plate in described floating bottom portion is obliquely installed to outfan direction by lead pan input.
Lead pan cladding system for steel wire patenting the most according to claim 5, it is characterised in that: the angle of inclination of described anti-disturbance plate is 0-45 °.
7. utilizing the lead pan cladding system for steel wire patenting described in claim 1 to carry out an operational approach for lead pan covering, it comprises the following steps:
S1, by several buoyancy tanks according to order use crane be lifted into successively on the liquid lead surface of lead pan, several buoyancy tanks by lead pan surface cover, reserve steel wire input channel and steel wire output channel;
S2, employing card clamping are fixing by connecting between each buoyancy tank;
S3, filling sandstone in buoyancy tank, then cover one layer of slag on all buoyancy tank sandstone surfaces, slag covers together with the space between buoyancy tank and buoyancy tank;
S4, the surface of the liquid lead surface of steel wire input channel and steel wire output channel and other exposed liquid lead use powder cladding process cover, covering completes.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610598023.6A CN106011409A (en) | 2016-07-27 | 2016-07-27 | Lead pan covering device applied to steel wire patenting and covering method of lead pan covering device |
Applications Claiming Priority (1)
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CN201610598023.6A CN106011409A (en) | 2016-07-27 | 2016-07-27 | Lead pan covering device applied to steel wire patenting and covering method of lead pan covering device |
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CN106011409A true CN106011409A (en) | 2016-10-12 |
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CN201610598023.6A Pending CN106011409A (en) | 2016-07-27 | 2016-07-27 | Lead pan covering device applied to steel wire patenting and covering method of lead pan covering device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109939900A (en) * | 2017-12-20 | 2019-06-28 | 江苏神王集团钢缆有限公司 | A kind of special steel wire rope oil immerging apparatus |
CN112063808A (en) * | 2019-06-11 | 2020-12-11 | 郭信忠 | Caisson inserted into lead liquid and isolating contact between high-temperature lead liquid level and air |
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CN201239792Y (en) * | 2008-07-29 | 2009-05-20 | 卧龙电气集团股份有限公司 | Floating lead pot cover for reducing lead slag in storage battery processing |
CN102010943A (en) * | 2010-12-14 | 2011-04-13 | 苏闽(张家港)新型金属材料科技有限公司 | Lead pan for quenching steel wire |
CN202744598U (en) * | 2012-08-09 | 2013-02-20 | 贵州钢联金属制品有限公司 | Lead pan device applying liquid lead anti-oxidation inhibitor |
CN205821392U (en) * | 2016-07-27 | 2016-12-21 | 山东德林钢绳有限公司 | Lead pan cladding system for steel wire patenting |
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2016
- 2016-07-27 CN CN201610598023.6A patent/CN106011409A/en active Pending
Patent Citations (4)
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CN201239792Y (en) * | 2008-07-29 | 2009-05-20 | 卧龙电气集团股份有限公司 | Floating lead pot cover for reducing lead slag in storage battery processing |
CN102010943A (en) * | 2010-12-14 | 2011-04-13 | 苏闽(张家港)新型金属材料科技有限公司 | Lead pan for quenching steel wire |
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CN205821392U (en) * | 2016-07-27 | 2016-12-21 | 山东德林钢绳有限公司 | Lead pan cladding system for steel wire patenting |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109939900A (en) * | 2017-12-20 | 2019-06-28 | 江苏神王集团钢缆有限公司 | A kind of special steel wire rope oil immerging apparatus |
CN112063808A (en) * | 2019-06-11 | 2020-12-11 | 郭信忠 | Caisson inserted into lead liquid and isolating contact between high-temperature lead liquid level and air |
CN112063808B (en) * | 2019-06-11 | 2022-09-27 | 郭信忠 | Caisson inserted into lead liquid and isolating contact between high-temperature lead liquid level and air |
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Application publication date: 20161012 |