CN106009547A - Modified inflaming retarding polyethylene glycol terephthalate system and preparation method thereof - Google Patents
Modified inflaming retarding polyethylene glycol terephthalate system and preparation method thereof Download PDFInfo
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- CN106009547A CN106009547A CN201610547357.0A CN201610547357A CN106009547A CN 106009547 A CN106009547 A CN 106009547A CN 201610547357 A CN201610547357 A CN 201610547357A CN 106009547 A CN106009547 A CN 106009547A
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- retardant
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- 238000002360 preparation method Methods 0.000 title claims abstract description 9
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 title claims description 3
- 230000000979 retarding effect Effects 0.000 title claims 3
- 239000002202 Polyethylene glycol Substances 0.000 title 1
- 229920001223 polyethylene glycol Polymers 0.000 title 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical class N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 76
- 229920000139 polyethylene terephthalate Polymers 0.000 claims abstract description 63
- 239000005020 polyethylene terephthalate Substances 0.000 claims abstract description 63
- 239000003063 flame retardant Substances 0.000 claims abstract description 57
- -1 polyethylene terephthalate Polymers 0.000 claims abstract description 38
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 17
- 239000011574 phosphorus Substances 0.000 claims abstract description 17
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims abstract description 15
- 239000000654 additive Substances 0.000 claims abstract description 5
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 4
- 230000003078 antioxidant effect Effects 0.000 claims abstract description 4
- 239000012760 heat stabilizer Substances 0.000 claims abstract description 4
- 230000000996 additive effect Effects 0.000 claims abstract description 3
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 37
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 37
- HVLLSGMXQDNUAL-UHFFFAOYSA-N triphenyl phosphite Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)OC1=CC=CC=C1 HVLLSGMXQDNUAL-UHFFFAOYSA-N 0.000 claims description 24
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 claims description 18
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical group OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 12
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical group CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 claims description 12
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 5
- 150000002148 esters Chemical class 0.000 claims description 4
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 claims description 4
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical group [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 claims description 4
- 239000004254 Ammonium phosphate Substances 0.000 claims description 3
- 239000002253 acid Substances 0.000 claims description 3
- 229910000148 ammonium phosphate Inorganic materials 0.000 claims description 3
- 235000019289 ammonium phosphates Nutrition 0.000 claims description 3
- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical compound [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 claims description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims description 2
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 claims description 2
- 229910019142 PO4 Inorganic materials 0.000 claims description 2
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims description 2
- XPPKVPWEQAFLFU-UHFFFAOYSA-N diphosphoric acid Chemical compound OP(O)(=O)OP(O)(O)=O XPPKVPWEQAFLFU-UHFFFAOYSA-N 0.000 claims description 2
- 238000001125 extrusion Methods 0.000 claims description 2
- 239000010439 graphite Substances 0.000 claims description 2
- 229910002804 graphite Inorganic materials 0.000 claims description 2
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 claims description 2
- 239000000347 magnesium hydroxide Substances 0.000 claims description 2
- 229910001862 magnesium hydroxide Inorganic materials 0.000 claims description 2
- ITJNARMNRKSWTA-UHFFFAOYSA-N nisoxetine Chemical compound C=1C=CC=CC=1C(CCNC)OC1=CC=CC=C1OC ITJNARMNRKSWTA-UHFFFAOYSA-N 0.000 claims description 2
- 239000010452 phosphate Substances 0.000 claims description 2
- 229940005657 pyrophosphoric acid Drugs 0.000 claims description 2
- WVLBCYQITXONBZ-UHFFFAOYSA-N trimethyl phosphate Chemical compound COP(=O)(OC)OC WVLBCYQITXONBZ-UHFFFAOYSA-N 0.000 claims description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims 5
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims 5
- BSYJHYLAMMJNRC-UHFFFAOYSA-N 2,4,4-trimethylpentan-2-ol Chemical compound CC(C)(C)CC(C)(C)O BSYJHYLAMMJNRC-UHFFFAOYSA-N 0.000 claims 1
- LLYXJBROWQDVMI-UHFFFAOYSA-N 2-chloro-4-nitrotoluene Chemical compound CC1=CC=C([N+]([O-])=O)C=C1Cl LLYXJBROWQDVMI-UHFFFAOYSA-N 0.000 claims 1
- GZVHEAJQGPRDLQ-UHFFFAOYSA-N 6-phenyl-1,3,5-triazine-2,4-diamine Chemical compound NC1=NC(N)=NC(C=2C=CC=CC=2)=N1 GZVHEAJQGPRDLQ-UHFFFAOYSA-N 0.000 claims 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims 1
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical compound OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 claims 1
- 229910021502 aluminium hydroxide Inorganic materials 0.000 claims 1
- OMUGFZNEOIWQOD-UHFFFAOYSA-N boric acid;zinc Chemical compound [Zn].OB(O)O OMUGFZNEOIWQOD-UHFFFAOYSA-N 0.000 claims 1
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 claims 1
- XYFCBTPGUUZFHI-UHFFFAOYSA-O phosphonium Chemical compound [PH4+] XYFCBTPGUUZFHI-UHFFFAOYSA-O 0.000 claims 1
- 229950000845 politef Drugs 0.000 claims 1
- 150000003839 salts Chemical class 0.000 claims 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 claims 1
- 235000012239 silicon dioxide Nutrition 0.000 claims 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 19
- 239000011347 resin Substances 0.000 abstract 1
- 229920005989 resin Polymers 0.000 abstract 1
- 239000000203 mixture Substances 0.000 description 27
- 239000000779 smoke Substances 0.000 description 24
- 238000000034 method Methods 0.000 description 14
- 229910052760 oxygen Inorganic materials 0.000 description 12
- 239000001301 oxygen Substances 0.000 description 12
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 11
- 230000008569 process Effects 0.000 description 10
- 238000002485 combustion reaction Methods 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 9
- 239000000463 material Substances 0.000 description 8
- 230000001629 suppression Effects 0.000 description 8
- 229920000642 polymer Polymers 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- 238000013329 compounding Methods 0.000 description 6
- 238000001938 differential scanning calorimetry curve Methods 0.000 description 6
- BPXVHIRIPLPOPT-UHFFFAOYSA-N 1,3,5-tris(2-hydroxyethyl)-1,3,5-triazinane-2,4,6-trione Chemical compound OCCN1C(=O)N(CCO)C(=O)N(CCO)C1=O BPXVHIRIPLPOPT-UHFFFAOYSA-N 0.000 description 5
- 238000001035 drying Methods 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 239000000155 melt Substances 0.000 description 5
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 4
- 239000002131 composite material Substances 0.000 description 4
- 150000003254 radicals Chemical class 0.000 description 4
- 230000002195 synergetic effect Effects 0.000 description 4
- 229910052736 halogen Inorganic materials 0.000 description 3
- 239000004114 Ammonium polyphosphate Substances 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- UEZVMMHDMIWARA-UHFFFAOYSA-N Metaphosphoric acid Chemical compound OP(=O)=O UEZVMMHDMIWARA-UHFFFAOYSA-N 0.000 description 2
- 235000019826 ammonium polyphosphate Nutrition 0.000 description 2
- 229920001276 ammonium polyphosphate Polymers 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000003610 charcoal Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- 150000002367 halogens Chemical class 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- MORLYCDUFHDZKO-UHFFFAOYSA-N 3-[hydroxy(phenyl)phosphoryl]propanoic acid Chemical compound OC(=O)CCP(O)(=O)C1=CC=CC=C1 MORLYCDUFHDZKO-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- AFCARXCZXQIEQB-UHFFFAOYSA-N N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CCNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 AFCARXCZXQIEQB-UHFFFAOYSA-N 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 206010053615 Thermal burn Diseases 0.000 description 1
- 239000007983 Tris buffer Substances 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- YUWBVKYVJWNVLE-UHFFFAOYSA-N [N].[P] Chemical compound [N].[P] YUWBVKYVJWNVLE-UHFFFAOYSA-N 0.000 description 1
- 230000003679 aging effect Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000002041 carbon nanotube Substances 0.000 description 1
- 229910021393 carbon nanotube Inorganic materials 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- XMNQCSOOUOJOLR-UHFFFAOYSA-M ethyl methyl phosphate Chemical compound CCOP([O-])(=O)OC XMNQCSOOUOJOLR-UHFFFAOYSA-M 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 229910000039 hydrogen halide Inorganic materials 0.000 description 1
- 239000012433 hydrogen halide Substances 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 231100000344 non-irritating Toxicity 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 231100000956 nontoxicity Toxicity 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- ACVYVLVWPXVTIT-UHFFFAOYSA-N phosphinic acid Chemical compound O[PH2]=O ACVYVLVWPXVTIT-UHFFFAOYSA-N 0.000 description 1
- 150000003014 phosphoric acid esters Chemical group 0.000 description 1
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 229920000137 polyphosphoric acid Polymers 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 238000003878 thermal aging Methods 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- DXZMANYCMVCPIM-UHFFFAOYSA-L zinc;diethylphosphinate Chemical compound [Zn+2].CCP([O-])(=O)CC.CCP([O-])(=O)CC DXZMANYCMVCPIM-UHFFFAOYSA-L 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/02—Flame or fire retardant/resistant
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/08—Stabilised against heat, light or radiation or oxydation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/22—Halogen free composition
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Fireproofing Substances (AREA)
Abstract
本发明公开了一种改性阻燃聚对苯二甲酸乙二醇酯(PET)体系及其制备方法,所述改性阻燃PET体系包括100重量份的PET树脂,1‑10重量份的含磷阻燃剂,1‑6重量份的阻燃协效剂,1‑10重量份的抗熔滴添加剂,0.01‑0.08重量份的热稳定剂,以及0.01‑0.08重量份的抗氧剂。本发明中改性阻燃PET体系具有高阻燃性、抗熔滴和抑烟效果明显的特点,制备方法,操作简便,无污染,便于实施。The invention discloses a modified flame-retardant polyethylene terephthalate (PET) system and a preparation method thereof. The modified flame-retardant PET system includes 100 parts by weight of PET resin, 1-10 parts by weight of Phosphorus-containing flame retardant, 1-6 parts by weight of flame retardant synergist, 1-10 parts by weight of anti-dripping additive, 0.01-0.08 parts by weight of heat stabilizer, and 0.01-0.08 parts by weight of antioxidant. The modified flame-retardant PET system in the invention has the characteristics of high flame retardancy, anti-melt droplet and smoke-suppressing effects, and the preparation method is simple and easy to operate, pollution-free and easy to implement.
Description
技术领域technical field
本发明涉及一种阻燃PET体系,特别涉及一种聚四氟乙烯-硼酸锌复合改性阻燃型PET体系及其制备方法。The invention relates to a flame-retardant PET system, in particular to a polytetrafluoroethylene-zinc borate composite modified flame-retardant PET system and a preparation method thereof.
背景技术Background technique
聚对苯二甲酸乙二醇酯(PET)作为一种发展最快、产量最高和应用面最广的合成纤维,具有高强度、尺寸稳定、耐化学腐蚀等优异性能,广泛应用在服装、室内外装饰及各种特殊材料。但是,PET的限氧指数(LOI)仅为22%左右,属于易燃聚合物材料,不能满足某些领域对阻燃性能的要求,且在燃烧过程中,具有明显的熔体滴落的现象,常常是火灾中引燃、蔓延和致人烫伤的祸因,容易造成二次伤害。如何提高PET的阻燃性及降低其在火灾中的危害性,已经成为一个广泛关注的研究方向。Polyethylene terephthalate (PET), as a synthetic fiber with the fastest development, the highest output and the widest application range, has excellent properties such as high strength, stable size and chemical corrosion resistance, and is widely used in clothing, indoor Exterior decoration and various special materials. However, the limiting oxygen index (LOI) of PET is only about 22%. It is a flammable polymer material, which cannot meet the requirements for flame retardancy in some fields, and has obvious melt dripping during the combustion process. , It is often the cause of ignition, spread and scalds in fires, and it is easy to cause secondary injuries. How to improve the flame retardancy of PET and reduce its hazard in fire has become a widely concerned research direction.
目前,应用较为广泛的阻燃剂为卤系阻燃剂、磷系阻燃剂或磷-卤,磷-氮复合阻燃剂。虽然卤系阻燃剂的阻燃效果好,且添加量少,但是它的燃烧产物对环境有一定的负面影响,如释放出有毒性和腐蚀性的卤化氢气体等;而无卤阻燃剂如磷系阻燃剂,具有安全、无毒、价廉等优点,因而应用逐渐增多。然而,已有的含磷阻燃PET体系在具有高阻燃性的同时,存在明显熔体滴落和烟释放现象的缺陷,这又制约着含磷阻燃剂的应用。At present, the widely used flame retardants are halogen flame retardants, phosphorus flame retardants or phosphorus-halogen, phosphorus-nitrogen composite flame retardants. Although the flame retardant effect of halogen-based flame retardants is good and the addition amount is small, its combustion products have certain negative effects on the environment, such as releasing toxic and corrosive hydrogen halide gases, etc.; and halogen-free flame retardants For example, phosphorus-based flame retardants have the advantages of safety, non-toxicity, and low price, so their applications are gradually increasing. However, the existing phosphorus-containing flame-retardant PET system has the defects of obvious melt dripping and smoke release while having high flame retardancy, which restricts the application of phosphorus-containing flame retardants.
基于以上原因,亟需开发出一种具有高阻燃性、抗熔滴和抑烟效果明显的PET体系。Based on the above reasons, it is urgent to develop a PET system with high flame retardancy, anti-melt drop and obvious smoke suppression effect.
发明内容Contents of the invention
为了解决上述问题,本发明人进行了锐意研究,结果发现在含磷阻燃PET体系中,聚四氟乙烯(PTFE)与硼酸锌复配使用,在高阻燃性的同时,可极大降低熔滴量,抑烟效果显著,从而完成了本发明。In order to solve the above problems, the present inventors have carried out intensive research and found that in the phosphorus-containing flame-retardant PET system, the compound use of polytetrafluoroethylene (PTFE) and zinc borate can greatly reduce the Droplet amount, smoke suppression effect is remarkable, thereby completed the present invention.
本发明的目的在于提供以下方面:The object of the present invention is to provide the following aspects:
第一方面,提供一种改性阻燃PET体系,该改性阻燃PET体系包括以下重量配比的组分:In the first aspect, a modified flame-retardant PET system is provided, and the modified flame-retardant PET system includes the following components by weight:
第二方面,提供一种改性阻燃PET体系的制备方法,所述方法包括以下步骤:In a second aspect, a method for preparing a modified flame-retardant PET system is provided, the method comprising the following steps:
步骤1),根据重量配比称取各组分,预先混匀;Step 1), weighing each component according to the weight ratio, and pre-mixing;
步骤2),将各组分依次加入配混设备中进行熔融共混。In step 2), each component is sequentially added to the compounding equipment for melt blending.
步骤2)中,所述配混设备为单螺杆挤出机或双螺杆挤出机,优选双螺杆挤出机,挤出机工艺参数为:一区230℃,二区260℃,三区270℃,四区270℃,五区260℃,六区240℃,螺杆转速为15-20r/min。In step 2), the compounding equipment is a single-screw extruder or a twin-screw extruder, preferably a twin-screw extruder. The process parameters of the extruder are: 230°C in the first zone, 260°C in the second zone, and 270°C in the third zone. ℃, the fourth zone is 270°C, the fifth zone is 260°C, the sixth zone is 240°C, and the screw speed is 15-20r/min.
根据本发明提供的一种改性阻燃PET体系及其制备方法,具有以下有益效果:According to a modified flame retardant PET system provided by the present invention and its preparation method, it has the following beneficial effects:
(1)本发明使用无卤环保阻燃剂,高效阻燃,且符合绿色环保阻燃的要求,阻燃剂添加量很少,对材料的力学性能无影响;(1) The present invention uses a halogen-free and environmentally friendly flame retardant, which is highly efficient in flame retardant and meets the requirements of green and environmentally friendly flame retardant. The amount of flame retardant added is very small and has no effect on the mechanical properties of the material;
(2)抗熔滴添加剂和阻燃协效剂的复配使用,极大降低了熔滴情况和生烟情况,从而降低了火灾隐患;(2) The combined use of anti-droplet additives and flame retardant synergists greatly reduces droplet and smoke production, thereby reducing fire hazards;
(3)通过热稳定剂和抗氧剂的复配使用,有效抑制了PET材料的降解;(3) Through the compound use of heat stabilizer and antioxidant, the degradation of PET material is effectively inhibited;
(4)本发明提供的制备方法操作简便、易于控制。(4) The preparation method provided by the invention is simple to operate and easy to control.
附图说明Description of drawings
图1示出实施例1-3和对比例1-2的DSC曲线图。Figure 1 shows the DSC curves of Examples 1-3 and Comparative Examples 1-2.
具体实施方式detailed description
下面通过对本发明进行详细说明,本发明的特点和优点将随着这些说明而变得更为清楚、明确。The following describes the present invention in detail, and the features and advantages of the present invention will become more clear and definite along with these descriptions.
在这里专用的词“示例性”意为“用作例子、实施例或说明性”。这里作为“示例性”所说明的任何实施例不必解释为优于或好于其它实施例。尽管在附图中示出了实施例的各种方面,但是除非特别指出,不必按比例绘制附图。The word "exemplary" is used exclusively herein to mean "serving as an example, embodiment, or illustration." Any embodiment described herein as "exemplary" is not necessarily to be construed as superior or better than other embodiments. While various aspects of the embodiments are shown in drawings, the drawings are not necessarily drawn to scale unless specifically indicated.
根据本发明的第一方面,提供一种改性阻燃PET体系,包括以下重量配比的组分:According to a first aspect of the present invention, a modified flame retardant PET system is provided, comprising the following components in weight ratio:
本发明中,所述改性阻燃PET体系还包括阻燃协效剂,其各组分及其重量配比为:In the present invention, the modified flame-retardant PET system also includes a flame-retardant synergist, and its components and their weight ratios are:
本发明中,所述含磷阻燃剂选自磷酸酯或磷杂环化合物,优选2-羧乙基苯基次磷酸(CEPPA)、二羧酸乙基甲基磷酸酯、三(1-氧代-1-磷杂-2,6,7-三氧杂双环[2,2,2]辛烷-4-亚甲基)磷酸酯、9,10-二氢-9-氧杂-10-磷杂菲-10-氧化物中的一种或多种,优选2-羧乙基苯基次磷酸。In the present invention, the phosphorus-containing flame retardant is selected from phosphoric acid esters or phosphorus heterocyclic compounds, preferably 2-carboxyethylphenylphosphinic acid (CEPPA), dicarboxylic acid ethyl methyl phosphate, tris(1-oxygen Generation-1-phospha-2,6,7-trioxabicyclo[2,2,2]octane-4-methylene)phosphate, 9,10-dihydro-9-oxa-10- One or more of phosphaphenanthrene-10-oxides, preferably 2-carboxyethylphenylphosphorous acid.
在阻燃过程中,含磷阻燃剂具有极强的阻燃效果。一方面(气相阻燃)含磷阻燃剂可分解出小分子量组分,这些组分与气相火焰区中的氢自由基和羟基自由基互相作用,减缓了燃烧链反应进程;同时产生的水蒸气可降低聚合物表面的温度与稀释气相火焰区可燃物的浓度,从而达到阻燃效果;另一方面(凝缩相阻燃),含磷阻燃剂可分解生成磷酸液态膜,其沸点可达300℃,磷酸又进一步脱水生成偏磷酸,偏磷酸进一步聚合生成具有很强脱水作用的聚偏磷酸,促使高聚物脱水炭化,降低材料的质量损失速度和可燃物的生成量,而磷大部分残留于炭层中。In the flame retardant process, phosphorus-containing flame retardants have a strong flame retardant effect. On the one hand (gas-phase flame retardant) phosphorus-containing flame retardants can decompose small molecular weight components, which interact with hydrogen radicals and hydroxyl radicals in the gas-phase flame zone, slowing down the combustion chain reaction process; The steam can reduce the temperature of the polymer surface and dilute the concentration of combustibles in the gas phase flame zone, so as to achieve the flame retardant effect; At 300°C, phosphoric acid is further dehydrated to generate metaphosphoric acid, and metaphosphoric acid is further polymerized to generate polymetaphosphoric acid with strong dehydration effect, which promotes dehydration and carbonization of high polymers, reduces the mass loss rate of materials and the generation of combustibles, and phosphorus is large Some remain in the charcoal layer.
已知的用于PET的含磷阻燃剂很容易出现熔滴现象,并伴随浓重的烟雾,具有较明显的火灾和安全隐患,因而有必要添加助剂以减少熔滴量和烟雾的产生。Known phosphorus-containing flame retardants used in PET are prone to molten droplets, accompanied by thick smoke, which has obvious fire and safety hazards. Therefore, it is necessary to add additives to reduce the amount of molten droplets and the generation of smoke.
本发明中,所述抗熔滴添加剂选自层状硅酸盐、苯代三聚氰胺、碳纳米管、石墨、聚四氟乙烯中的一种或多种,优选聚四氟乙烯(PTFE)。PTFE的极限氧指数在90%左右,属于不燃材料,且熔体粘度很高,在熔点(327℃)以上,熔体粘度达到1010Pa.s,即使加热到分解温度也很难流动。在用于阻燃材料时,PTFE可通过增大粘度或增加燃烧成炭量达到抗熔滴的目的。In the present invention, the anti-droplet additive is selected from one or more of layered silicate, benzomelamine, carbon nanotube, graphite and polytetrafluoroethylene, preferably polytetrafluoroethylene (PTFE). The limiting oxygen index of PTFE is about 90%, which is a non-combustible material, and the melt viscosity is very high. Above the melting point (327°C), the melt viscosity reaches 1010Pa.s, even if it is heated to the decomposition temperature, it is difficult to flow. When used in flame retardant materials, PTFE can achieve the purpose of anti-droplet by increasing the viscosity or increasing the amount of charcoal burned.
本发明中,所述阻燃协效剂选自硼酸锌、偏硼酸盐、氧化铁、氢氧化铝、氢氧化镁、三聚氰胺中的一种或多种,优选硼酸锌(ZB)。In the present invention, the flame retardant synergist is selected from one or more of zinc borate, metaborate, iron oxide, aluminum hydroxide, magnesium hydroxide, and melamine, preferably zinc borate (ZB).
ZB价廉、无毒、无刺激,在260℃以下仍含有水合水,高温下可分解生成B2O3固体而附着于材料表面,能够有效抑制可燃性气体产生并阻止氧化及热分解作用的进一步进行,且对很多聚合物的强度及热老化性能没有太大影响,具有较明显的抑烟和抗熔滴功能。ZB is cheap, non-toxic, and non-irritating. It still contains water of hydration below 260°C. It can be decomposed at high temperatures to form B 2 O 3 solids and adhere to the surface of the material. It can effectively inhibit the generation of flammable gases and prevent oxidation and thermal decomposition. Further, it does not have much impact on the strength and thermal aging properties of many polymers, and has obvious smoke suppression and anti-droplet functions.
ZB作为阻燃协效剂与含磷阻燃剂复配使用后阻燃性能更佳,然而抑烟效果和抗熔滴性能较单独使用ZB时较差。添加PTFE后,在合适ZB和PTFE配比时,对含磷阻燃PET可达到明显的抑烟、抗熔滴效果。When ZB is used as a flame retardant synergist and phosphorus-containing flame retardant, the flame retardant performance is better, but the smoke suppression effect and anti-droplet performance are worse than when ZB is used alone. After adding PTFE, when the ratio of ZB and PTFE is appropriate, it can achieve obvious smoke suppression and anti-droplet effects on phosphorus-containing flame-retardant PET.
本发明中,所述热稳定剂选自磷酸、亚磷酸及其酯类,优选磷酸、亚磷酸、次亚磷酸、焦磷酸、磷酸铵、亚磷酸三苯酯、亚磷酸双酚A酯、磷酸三苯酯、磷酸三甲酯中的一种或多种,更优选亚磷酸三苯酯;In the present invention, the heat stabilizer is selected from phosphoric acid, phosphorous acid and esters thereof, preferably phosphoric acid, phosphorous acid, hypophosphorous acid, pyrophosphoric acid, ammonium phosphate, triphenyl phosphite, bisphenol A phosphite, phosphoric acid One or more of triphenyl ester and trimethyl phosphate, more preferably triphenyl phosphite;
所述抗氧剂选自抗氧剂1010、抗氧剂1425中的一种或多种,优选抗氧剂1010。The antioxidant is selected from one or more of antioxidant 1010 and antioxidant 1425, preferably antioxidant 1010.
抗氧剂1010与亚磷酸三苯酯之间存在协同效应,抗氧剂1010分子中存在活泼氢原子,它能被脱离出来与大分子链自由基结合,生成过氧化氢和稳定的酚氧自由基,后者捕捉自由基,从而终止链式反应,而稳定剂亚磷酸三苯酯则可分解产生的过氧化氢。There is a synergistic effect between the antioxidant 1010 and triphenyl phosphite. There is an active hydrogen atom in the molecule of the antioxidant 1010, which can be separated from the macromolecular chain free radicals to generate hydrogen peroxide and stable phenolic oxygen free radicals. radicals, which trap free radicals, thereby terminating the chain reaction, while the stabilizer, triphenyl phosphite, breaks down the hydrogen peroxide produced.
本发明中,改性阻燃PET体系中还包括膨胀型阻燃剂(IFR),所述膨胀型阻燃剂包括三(2-羟乙基)异氰尿酸对苯二甲酸酯和聚磷酸铵(APP),其中,In the present invention, the modified flame-retardant PET system also includes an intumescent flame retardant (IFR), and the intumescent flame retardant includes three (2-hydroxyethyl) isocyanuric acid terephthalate and polyphosphoric acid Ammonium (APP), where,
所述三(2-羟乙基)异氰尿酸对苯二甲酸酯的用量与聚磷酸铵的用量比为三(2-羟乙基)异氰尿酸对苯二甲酸酯的质量:聚磷酸铵的质量=1:6-6:1。The consumption ratio of described three (2-hydroxyethyl) isocyanuric acid terephthalate and ammonium polyphosphate is the quality of three (2-hydroxyethyl) isocyanuric acid terephthalate: poly The quality of ammonium phosphate = 1:6-6:1.
三(2-羟乙基)异氰尿酸对苯二甲酸酯是由三(2-羟乙基)异氰尿酸酯(THEIC)和对苯二甲酸合成,THEIC受热分解能够产生含氮气体,具有三个羟乙基,可同时作为膨胀阻燃体系的炭源和气源;结合对苯二甲酸对其羟基进行部分酯化,增强了THEIC的热稳定性,并降低了其亲水性。膨胀型阻燃剂在材料燃烧过程中能在其表面生成一层膨胀的多孔炭层,隔氧、隔热、抑烟,并能起到抗熔滴的作用,因此具有良好的阻燃性能。Tris(2-hydroxyethyl)isocyanurate terephthalate is synthesized from tris(2-hydroxyethyl)isocyanurate (THEIC) and terephthalic acid. THEIC can be decomposed by heat to produce nitrogen-containing gas , has three hydroxyethyl groups, which can be used as the carbon source and gas source of the intumescent flame retardant system at the same time; combined with terephthalic acid to partially esterify its hydroxyl groups, it enhances the thermal stability of THEIC and reduces its hydrophilicity . Intumescent flame retardants can generate a layer of expanded porous carbon layer on the surface of the material during the combustion process, which can insulate oxygen, heat, smoke, and can resist molten droplets, so it has good flame retardancy.
根据本发明的第二方面,所述改性阻燃PET体系的制备方法,包括以下步骤:According to a second aspect of the present invention, the preparation method of the modified flame-retardant PET system comprises the following steps:
步骤1),根据重量配比称取各组分,预先混匀;Step 1), weighing each component according to the weight ratio, and pre-mixing;
步骤2),将各组分依次加入配混设备中进行熔融共混。In step 2), each component is sequentially added to the compounding equipment for melt blending.
步骤2)中,所述配混设备为单螺杆挤出机或双螺杆挤出机,优选双螺杆挤出机,挤出机工艺参数为:一区230℃,二区260℃,三区270℃,四区270℃,五区260℃,六区240℃,螺杆转速为15-20r/min。In step 2), the compounding equipment is a single-screw extruder or a twin-screw extruder, preferably a twin-screw extruder. The process parameters of the extruder are: 230°C in the first zone, 260°C in the second zone, and 270°C in the third zone. ℃, the fourth zone is 270°C, the fifth zone is 260°C, the sixth zone is 240°C, and the screw speed is 15-20r/min.
任选地,得到的产物进行干燥,所述干燥为现有技术中任一可实施方式,包括常压干燥、低压干燥中任意一种,优选真空干燥,干燥温度为110-150℃,干燥时间为10-15h。Optionally, the obtained product is dried, and the drying is any possible implementation method in the prior art, including any one of normal pressure drying and low pressure drying, preferably vacuum drying, the drying temperature is 110-150 ° C, and the drying time is 10-15h.
实施例Example
实施例1Example 1
1)称取910g PET、40gCEPPA、40gZB、10gPTFE、0.32g抗氧剂1010、0.32g亚磷酸三苯酯,混匀;1) Weigh 910g PET, 40g CEPPA, 40gZB, 10gPTFE, 0.32g antioxidant 1010, 0.32g triphenyl phosphite, and mix well;
2)将各组分依次加入双螺杆挤出机中,挤出机工艺参数为:一区230℃,二区260℃,三区270℃,四区270℃,五区260℃,六区240℃,螺杆转速为20r/min;得到的产物130℃真空干燥10h。得到共混物中PTFE质量含量(相对于PET共混物)为1wt%,ZB的质量含量(相对于PET共混物)为4wt%,命名共混物为F-Z4F1。2) Add each component into the twin-screw extruder in turn. The process parameters of the extruder are: 230°C in the first zone, 260°C in the second zone, 270°C in the third zone, 270°C in the fourth zone, 260°C in the fifth zone, and 240°C in the sixth zone. °C, the screw speed is 20r/min; the obtained product is vacuum dried at 130 °C for 10 h. The mass content of PTFE (relative to the PET blend) in the obtained blend is 1 wt%, the mass content of ZB (relative to the PET blend) is 4 wt%, and the blend is named F-Z4F1.
实施例2Example 2
1)称取910gPET、40gCEPPA、30gZB、20gPTFE、0.32g抗氧剂1010、0.32g亚磷酸三苯酯,混匀;2)将各组分依次加入双螺杆挤出机中,挤出机工艺参数为:一区230℃,二区260℃,三区270℃,四区270℃,五区260℃,六区240℃,螺杆转速为20r/min;得到的产物140℃真空干燥9h。得到共混物中PTFE质量含量(相对于PET共混物)为2wt%,ZB质量含量(相对于PET共混物)为3wt%,命名共混物为F-Z3F2。1) Weigh 910gPET, 40gCEPPA, 30gZB, 20gPTFE, 0.32g antioxidant 1010, 0.32g triphenyl phosphite, and mix well; 2) Add each component to the twin-screw extruder in turn, and the process parameters of the extruder 230°C in the first zone, 260°C in the second zone, 270°C in the third zone, 270°C in the fourth zone, 260°C in the fifth zone, 240°C in the sixth zone, the screw speed is 20r/min; the obtained product is vacuum dried at 140°C for 9 hours. The mass content of PTFE (relative to the PET blend) in the obtained blend is 2 wt%, the mass content of ZB (relative to the PET blend) is 3 wt%, and the blend is named F-Z3F2.
实施例3Example 3
1)称取910gPET、40gCEPPA、20g ZB、30gPTFE、0.32g抗氧剂1010、0.32g亚磷酸三苯酯,混匀;1) Weigh 910g PET, 40g CEPPA, 20g ZB, 30g PTFE, 0.32g antioxidant 1010, 0.32g triphenyl phosphite, and mix well;
2)将各组分依次加入双螺杆挤出机中,挤出机工艺参数为:一区230℃,二区260℃,三区270℃,四区270℃,五区260℃,六区240℃,螺杆转速为20r/min;得到的产物120℃真空干燥12h。得到共混物中PTFE的质量含量(相对于PET共混物)为3wt%,ZB的质量含量(相对于PET共混物)为2wt%,命名共混物为F-Z2F3。2) Add each component into the twin-screw extruder in turn. The process parameters of the extruder are: 230°C in the first zone, 260°C in the second zone, 270°C in the third zone, 270°C in the fourth zone, 260°C in the fifth zone, and 240°C in the sixth zone. °C, the screw speed is 20r/min; the obtained product is vacuum dried at 120 °C for 12 hours. The mass content of PTFE (relative to the PET blend) in the obtained blend is 3 wt%, the mass content of ZB (relative to the PET blend) is 2 wt%, and the blend is named F-Z2F3.
实施例4Example 4
1)称取860gPET、40gCEPPA、20g ZB、30gPTFE、50gIFR、0.32g抗氧剂1010、0.32g亚磷酸三苯酯,混匀,其中,IFR中三(2-羟乙基)异氰尿酸对苯二甲酸酯的质量:聚磷酸铵的质量=1:6;1) Weigh 860gPET, 40gCEPPA, 20gZB, 30gPTFE, 50gIFR, 0.32g antioxidant 1010, 0.32g triphenyl phosphite, and mix well, among them, tri(2-hydroxyethyl)isocyanurate p-phenylene in IFR The quality of diformate: the quality of ammonium polyphosphate = 1:6;
2)将各组分依次加入双螺杆挤出机中,挤出机工艺参数为:一区230℃,二区260℃,三区270℃,四区270℃,五区260℃,六区240℃,螺杆转速为20r/min;得到的产物120℃真空干燥12h。得到共混物中PTFE的质量含量(相对于PET共混物)为3wt%,ZB的质量含量(相对于PET共混物)为2wt%,IFR的质量含量(相对于PET共混物)为5wt%,命名共混物为F-Z2F3I5。2) Add each component into the twin-screw extruder in turn. The process parameters of the extruder are: 230°C in the first zone, 260°C in the second zone, 270°C in the third zone, 270°C in the fourth zone, 260°C in the fifth zone, and 240°C in the sixth zone. °C, the screw speed is 20r/min; the obtained product is vacuum dried at 120 °C for 12 hours. Obtaining the mass content of PTFE (relative to PET blend) in the blend is 3wt%, the mass content of ZB (relative to PET blend) is 2wt%, the mass content of IFR (relative to PET blend) is 5wt%, the blend is named F-Z2F3I5.
对比例comparative example
对比例1Comparative example 1
1)称取910gPET、40gCEPPA、50gZB、0.32g抗氧剂1010、0.32g亚磷酸三苯酯,混匀;1) Weigh 910g PET, 40g CEPPA, 50g ZB, 0.32g antioxidant 1010, 0.32g triphenyl phosphite, and mix well;
2)将各组分依次加入双螺杆挤出机中,挤出机工艺参数为:一区230℃,二区260℃,三区270℃,四区270℃,五区260℃,六区240℃,螺杆转速为20r/min;得到的产物130℃真空干燥10h。得到共混物中PTFE的质量含量(相对于PET聚合物)为0wt%,ZB的质量含量(相对于PET聚合物)为5wt%,命名共混物为F-Z5F0。2) Add each component into the twin-screw extruder in turn. The process parameters of the extruder are: 230°C in the first zone, 260°C in the second zone, 270°C in the third zone, 270°C in the fourth zone, 260°C in the fifth zone, and 240°C in the sixth zone. °C, the screw speed is 20r/min; the obtained product is vacuum dried at 130 °C for 10 h. The mass content of PTFE (relative to the PET polymer) in the obtained blend is 0 wt%, the mass content of ZB (relative to the PET polymer) is 5 wt%, and the blend is named F-Z5F0.
对比例2Comparative example 2
1)称取960gPET、40gCEPPA、0.32g抗氧剂1010、0.32g亚磷酸三苯酯,混匀;1) Weigh 960g PET, 40g CEPPA, 0.32g antioxidant 1010, 0.32g triphenyl phosphite, and mix well;
2)将各组分依次加入双螺杆挤出机中,挤出机工艺参数为:一区230℃,二区260℃,三区270℃,四区270℃,五区260℃,六区240℃,螺杆转速为20r/min;得到的产物130℃真空干燥10h。共混物中未添加PTFE和ZB,命名共混物为F-Z0F0。2) Add each component into the twin-screw extruder in turn. The process parameters of the extruder are: 230°C in the first zone, 260°C in the second zone, 270°C in the third zone, 270°C in the fourth zone, 260°C in the fifth zone, and 240°C in the sixth zone. °C, the screw speed is 20r/min; the obtained product is vacuum dried at 130 °C for 10 h. No PTFE and ZB were added to the blend, and the blend was named F-Z0F0.
实验例Experimental example
利用Seiko Instruments Inc.生产的Seiko DSC-6200型差示扫描量热仪(DSC)表征阻燃PET的热性能;The thermal properties of flame-retardant PET were characterized by Seiko DSC-6200 differential scanning calorimeter (DSC) produced by Seiko Instruments Inc.;
极限氧指数(LOI):利用美国Dynisco Inc.生产的Dynisco型极限氧指数分析仪测试样品的LOI,同时观察样条燃烧过程中的成烟情况。样条尺寸为80mm×6.5mm×3mm,在HaakeMiniJet微量试样注射机上制备。Limiting Oxygen Index (LOI): The LOI of the sample was tested with a Dynisco-type limiting oxygen index analyzer produced by Dynisco Inc. of the United States, and the smoke formation during the combustion process of the sample was observed. The spline size was 80 mm x 6.5 mm x 3 mm and was prepared on a Haake MiniJet micro sample injection machine.
熔滴情况:采用南京市江宁区分析仪器厂生产的CZF-3型水平、垂直燃烧仪测试样品的熔滴情况,水平夹持样条,在持续火焰的情况下,计算1min内的熔滴数(火焰长度为2cm);并计量滴落熔滴的质量。样条尺寸为80mm×6.5mm×3mm,在HaakeMiniJet微量试样注射机上制备。Melting droplet situation: Use the CZF-3 horizontal and vertical combustion instrument produced by Nanjing Jiangning District Analytical Instrument Factory to test the molten droplet situation of the sample, clamp the sample horizontally, and calculate the number of molten droplets within 1 minute under the condition of continuous flame (flame length is 2cm); and measure the quality of dripping droplet. The spline size was 80 mm x 6.5 mm x 3 mm and was prepared on a Haake MiniJet micro sample injection machine.
锥形量热仪测试(CONE):采用英国Fire TestingTechnology Ltd生产的标准锥形量热仪进行测试。样品尺寸:100mm×100mm×3mm。依据ISO5660制定的标准,将样品的边缘和底部以铝箔包裹并置放于水平样品槽,样品在35kw/m2热辐射功率条件下被加热,通过CONE测定分析软件分析得到的点燃时间、热释放速率等参数。Cone calorimeter test (CONE): The test was carried out using a standard cone calorimeter produced by Fire Testing Technology Ltd, UK. Sample size: 100mm×100mm×3mm. According to the standard established by ISO5660, the edge and bottom of the sample are wrapped with aluminum foil and placed in a horizontal sample slot. The sample is heated under the condition of 35kw/ m2 thermal radiation power, and the ignition time and heat release obtained by analyzing the analysis software of CONE parameters such as speed.
实验例1热性能分析Experimental Example 1 Thermal Performance Analysis
对实施例1-3和对比例1-2进行DSC测试,结果如图1和表1所示,图1中:Embodiment 1-3 and comparative example 1-2 are carried out DSC test, and the result is as shown in Figure 1 and Table 1, in Figure 1:
曲线1表示实施例1制得产物的DSC曲线;Curve 1 represents the DSC curve of the product obtained in Example 1;
曲线2表示实施例2制得产物的DSC曲线;Curve 2 represents the DSC curve of the product obtained in embodiment 2;
曲线3表示实施例3制得产物的DSC曲线;Curve 3 represents the DSC curve of the product obtained in embodiment 3;
曲线4表示对比例1制得产物的DSC曲线;Curve 4 represents the DSC curve of the product obtained in Comparative Example 1;
曲线5表示对比例2制得产物的DSC曲线。Curve 5 represents the DSC curve of the product obtained in Comparative Example 2.
表1热性能数据Table 1 Thermal performance data
由图1和表1可知,共同含有ZB和PTFE的三组改性阻燃PET体系(F-Z4F1、F-Z3F2和F-Z2F3)的结晶温度(Tc)较阻燃PET(F-Z0F0)体系Tc(131.9℃)与5%ZB阻燃PET体系(F-Z5F0)的Tc(128.0℃)相比,均有所降低,说明ZB和PTFE复配对PET体系的结晶产生的促进作用大于单独添加ZB发挥的作用。It can be seen from Figure 1 and Table 1 that the crystallization temperature (Tc) of the three groups of modified flame-retardant PET systems (F-Z4F1, F-Z3F2 and F-Z2F3) containing ZB and PTFE is higher than that of flame-retardant PET (F-Z0F0) Compared with the Tc (128.0°C) of the 5% ZB flame-retardant PET system (F-Z5F0), the Tc (131.9°C) of the system is lower, indicating that the compounding of ZB and PTFE has a greater effect on the crystallization of the PET system than adding alone The role played by ZB.
实验例2极限氧指数Experimental Example 2 Limiting Oxygen Index
将实施例1-4和对比例1-2制得的产物进行极限氧指数测定,结果如表2所示。实验过程中,在获得极限氧指数的定量数据的基础上,同时定性描述了生烟情况,其严重程度用☆个数的增加进行描述,个数越多,表示生烟情况越严重。The products prepared in Examples 1-4 and Comparative Examples 1-2 were subjected to limiting oxygen index determination, and the results are shown in Table 2. During the experiment, on the basis of obtaining the quantitative data of the limiting oxygen index, the smoke situation was described qualitatively at the same time, and its severity was described by the increase in the number of ☆, the more the number, the more serious the smoke situation.
表2极限氧指数数据Table 2 Limiting Oxygen Index Data
由表2可看出,与F-Z0F0相比,单独添加5%ZB后,阻燃PET体系(F-Z5F0)的LOI值略有升高,且依然有明显的生烟情况,当同时添加PTFE和ZB后,改性阻燃PET体系的LOI值有所升高的同时,生烟现象得到明显改善,尤其在添加1%PTFE和4%ZB时,LOI值达到31%,更为明显的是生烟情况由5☆减至3☆,这说明在抑烟方面,PTFE对ZB存在较好的协同作用。共同添加PTFE、ZB和IFR后,样品的阻燃效果得到更进一步提升,氧指数明显增加(为35%),且烟雾释放情况也得到明显抑制(为2☆),说明膨胀型阻燃体系IFR与前两者共同发挥协同阻燃效应,极大增强了样品的阻燃性能。It can be seen from Table 2 that compared with F-Z0F0, after adding 5% ZB alone, the LOI value of the flame-retardant PET system (F-Z5F0) is slightly increased, and there is still obvious smoke generation. After PTFE and ZB, the LOI value of the modified flame-retardant PET system increased, and the smoke phenomenon was significantly improved, especially when 1% PTFE and 4% ZB were added, the LOI value reached 31%. The smoke production is reduced from 5☆ to 3☆, which shows that PTFE has a better synergistic effect on ZB in terms of smoke suppression. After adding PTFE, ZB and IFR together, the flame retardant effect of the sample is further improved, the oxygen index is significantly increased (35%), and the smoke release is also significantly suppressed (2☆), indicating that the intumescent flame retardant system IFR Together with the former two, it exerts a synergistic flame retardant effect, which greatly enhances the flame retardant performance of the sample.
实验例3熔滴情况Experimental example 3 droplet situation
将实施例1-4和对比例1-2制得的产物在垂直燃烧测试仪上测定熔滴数量和质量,结果如表3所示。The products prepared in Examples 1-4 and Comparative Examples 1-2 were measured on the vertical combustion tester for the quantity and quality of molten droplets, and the results are shown in Table 3.
表3熔滴情况数据Table 3 The data of the droplet situation
由表3可知,共同添加ZB和PTFE的改性阻燃PET体系的熔滴数目比阻燃PET体系(F-Z0F0)和5%ZB阻燃PET体系(F-Z5F0)的熔滴数目都要少,但平均熔滴质量略有增加,这是由于PTFE发挥了抗熔滴作用。添加2%ZB和3%PTFE后的改性阻燃PET体系(F-Z2F3),抗熔滴效果进一步提升,熔滴数和熔滴总质量较F-Z0F0分别降低了70%和64%,较F-Z5F0分别降低了31%和22%。共同添加PTFE、ZB和IFR后,在1分钟内的熔滴数小于10滴(平均为7滴),熔滴总质量也明显减少,较F-Z2F3降低约40%。抗熔滴效果优良。PTFE抗熔滴原理主要是利用高分子链非晶态的成纤原理,在挤出过程中形成网络结构,这种网络结构能够增强聚合物的熔体强度,通过物理粘附,它可以改变熔体相的流变行为,增加熔体粘度,使其流动性减少从而达到抗滴落的效果。It can be seen from Table 3 that the number of droplets in the modified flame-retardant PET system with ZB and PTFE added together is higher than that of the flame-retardant PET system (F-Z0F0) and the 5% ZB flame-retardant PET system (F-Z5F0). Less, but the average droplet mass increased slightly, which is due to the anti-droplet effect of PTFE. The modified flame-retardant PET system (F-Z2F3) after adding 2% ZB and 3% PTFE further improved the anti-droplet effect, and the number of molten droplets and the total mass of molten droplets were respectively reduced by 70% and 64% compared with F-Z0F0. 31% and 22% lower than F-Z5F0 respectively. After co-adding PTFE, ZB and IFR, the number of molten droplets within 1 minute is less than 10 drops (7 drops on average), and the total mass of molten droplets is also significantly reduced, which is about 40% lower than that of F-Z2F3. Excellent anti-dripping effect. The principle of PTFE anti-droplet is mainly to use the fiber-forming principle of the amorphous state of the polymer chain to form a network structure during the extrusion process. This network structure can enhance the melt strength of the polymer. Through physical adhesion, it can change the melt. The rheological behavior of the bulk phase increases the viscosity of the melt and reduces its fluidity to achieve the effect of anti-dripping.
实验例4锥形量热仪测试Experimental Example 4 Cone Calorimeter Test
采用FTT公司的锥形量热仪,在辐射功率为35kw/m2的条件下,测定引燃时间(TTI)、热释放速率(HRR)、质量损失速率(MLR)、以及烟释放速率(RSR);其中pk-HRR,tpk-HRR分别指HRR的峰值和到达峰值所需要的时间,其余类推。结果如表4所示。The cone calorimeter of FTT Company was used to measure the time to ignition (TTI), heat release rate (HRR), mass loss rate (MLR), and smoke release rate (RSR) under the condition of radiant power of 35kw /m2. ); where pk-HRR and tpk-HRR refer to the peak value of HRR and the time required to reach the peak value respectively, and the rest are analogized. The results are shown in Table 4.
表4锥形量热仪测试数据Table 4 Cone calorimeter test data
由表4可知,添加PTFE后的改性阻燃PET体系的点燃时间(TTI)较含5%ZB的阻燃PET体系(F-Z5F0)有所回升,F-Z5F0体系的点燃时间只有56s,而ZB-PTFE复合改性阻燃PET体系的点燃时间随着ZB含量的增加(或PTFE含量的减少)而分别增加至85s,114s和125s,说明PTFE和ZB复配效果好于单独添加ZB的效果。另外,ZB-PTFE复合阻燃PET体系的总燃烧释放热较阻燃PET体系(F-Z5F0和F-Z0F0)低,这说明PTFE和ZB有较好的协同阻燃效果。It can be seen from Table 4 that the ignition time (TTI) of the modified flame-retardant PET system after adding PTFE is higher than that of the flame-retardant PET system (F-Z5F0) containing 5% ZB, and the ignition time of the F-Z5F0 system is only 56s. However, the ignition time of the ZB-PTFE composite modified flame-retardant PET system increases to 85s, 114s and 125s with the increase of ZB content (or the decrease of PTFE content), indicating that the compounding effect of PTFE and ZB is better than that of adding ZB alone. Effect. In addition, the total combustion heat release of the ZB-PTFE composite flame-retardant PET system is lower than that of the flame-retardant PET system (F-Z5F0 and F-Z0F0), which shows that PTFE and ZB have a better synergistic flame-retardant effect.
F-Z0F0阻燃PET体系烟雾释放总量为1913.3m2/m2,添加ZB-PTFE后,改性阻燃PET体系的烟释放总量均有所降低,且降低幅度随着复配配方中ZB含量的增加而增大,由1605.0m2/m2(F-Z2F3)降低至1198.2m2/m2(F-Z4F1),说明PTFE的辅助加入使ZB的抑烟作用得以发挥。The total smoke emission of the F-Z0F0 flame-retardant PET system is 1913.3m 2 /m 2 . After adding ZB-PTFE, the total smoke emission of the modified flame-retardant PET system is reduced, and the reduction range increases with The increase of ZB content increased, and decreased from 1605.0m 2 /m 2 (F-Z2F3) to 1198.2m 2 /m 2 (F-Z4F1), indicating that the auxiliary addition of PTFE made the smoke suppression effect of ZB play a role.
共同添加PTFE、ZB和IFR后(F-Z2F3I5),样品的热释放速率峰值(pk-HRR)明显降低,尤为重要的是烟雾释放总量减小为789.9m2/m2,说明样品的燃烧剧烈程度明显减弱,表现为pk-HRR数值的减小,以及tpk-HRR数值的增加;且很好地体现了烟雾抑制效果,这也是膨胀型阻燃协效剂的最明显效果之一。After co-adding PTFE, ZB and IFR (F-Z2F3I5), the peak heat release rate (pk-HRR) of the sample is significantly reduced, and most importantly, the total amount of smoke release is reduced to 789.9m 2 /m 2 , indicating that the combustion of the sample The intensity is obviously weakened, which is manifested by the decrease of pk-HRR value and the increase of tpk-HRR value; and it well reflects the smoke suppression effect, which is also one of the most obvious effects of intumescent flame retardant synergists.
以上结合具体实施方式和范例性实例对本发明进行了详细说明,不过这些说明并不能理解为对本发明的限制。本领域技术人员理解,在不偏离本发明精神和范围的情况下,可以对本发明技术方案及其实施方式进行多种等价替换、修饰或改进,这些均落入本发明的范围内。本发明的保护范围以所附权利要求为准。The present invention has been described in detail above in conjunction with specific implementations and exemplary examples, but these descriptions should not be construed as limiting the present invention. Those skilled in the art understand that without departing from the spirit and scope of the present invention, various equivalent replacements, modifications or improvements can be made to the technical solutions and implementations of the present invention, all of which fall within the scope of the present invention. The protection scope of the present invention shall be determined by the appended claims.
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