CN106007348A - Device for enhancing strength and heat resistance of glass products - Google Patents
Device for enhancing strength and heat resistance of glass products Download PDFInfo
- Publication number
- CN106007348A CN106007348A CN201610570060.6A CN201610570060A CN106007348A CN 106007348 A CN106007348 A CN 106007348A CN 201610570060 A CN201610570060 A CN 201610570060A CN 106007348 A CN106007348 A CN 106007348A
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- China
- Prior art keywords
- glass
- glass products
- air
- reinforcing
- gas
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B27/00—Tempering or quenching glass products
- C03B27/04—Tempering or quenching glass products using gas
- C03B27/06—Tempering or quenching glass products using gas for glass products other than flat or bent glass plates, e.g. hollow glassware, lenses
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B27/00—Tempering or quenching glass products
- C03B27/02—Tempering or quenching glass products using liquid
- C03B27/028—Tempering or quenching glass products using liquid the liquid being water-based
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- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
- Glass Compositions (AREA)
Abstract
The invention discloses a device for enhancing the strength and the heat resistance of glass products. The device comprises a high-temperature furnace, a tempering device and an air cooling device. The tempering device comprises a cage and middle spray pipes, the middle spray pipes are hung in the cage, the cage is provided with a plurality of groups of peripheral spray pipes for spraying water to the built-in glass products, and the middle spray pipes and the peripheral spray pipes are connected with a gas and liquid mixing pump by pipelines; a gas inlet and a liquid inlet are externally connected with the gas and liquid mixing pump; the air cooling device comprises a frame, the frame is used for arranging the glass products, and a fan for cooling the glass products by the aid of air is arranged on the upper portion of the frame. The invention further provides a method for treating the glass products by the aid of the device. The method includes steps of S1, heating and softening the glass products; S2, internally and externally quenching the glass products; S3, drying the glass products by the aid of air; S4, packaging the glass products. The device and the method have the advantages that after the glass products are treated by the aid of the device and the method, the strength of the glass products is 5-6 times the strength of ordinary glass and is 3-5 times the strength of high-borosilicate glass, the sudden change temperature difference resistance of the glass products is higher than 180 DEG C and is 2 times the sudden change temperature difference resistance of the ordinary glass, and energy can be comprehensively saved by 50% at least; the qualification rate of the products is higher than 99.5%.
Description
Technical field
The present invention relates to glass technical field, relate in particular to a kind of reinforcing glass product strength and heat-resisting devices and methods therefor.
Background technology
Current glass tempering is confined to flat board or big mouth glass class mostly, mostly uses tunnel type large fan chilling technique, and energy consumption is big, and unstable product quality, thermal stability factor is the highest, and product is single.Some then uses chemical toughening method, and this method speed is slow, and cost is high, and after product tempering, about three months intensity can be degenerated, and environment is had an impact by tempering material, special-shaped glass goods, and vial can not be physical toughened etc..
Summary of the invention
The purpose of the present invention is that and overcomes above-mentioned the deficiencies in the prior art, a kind of reinforcing glass product strength and heat-resisting device are provided, can be with tempering overwhelming majority glass such as vial etc., and allow glass temperature difference coefficient improve more than 50%, intensity improves more than 40%, production cost reduces by more than 50%, and the various performance indications of goods surmount main flow glass on market comprehensively.
For achieving the above object, the present invention is to be achieved through the following technical solutions:
A kind of reinforcing glass product strength and heat-resisting device, including the high temperature furnace that glass is heated, be arranged at high temperature furnace exit and reinforcing device for glass chilling and for the air cooling equipment that glass is air-dried;
Described reinforcing device includes enclosing to be located at the cage body of glass perimembranous and hangs the middle part jet pipe of the hollow being located in the middle part of cage body and can extend into glass cavity, described cage body is provided with the some groups of peripheral jet pipes to built-in glass water spray, described middle part jet pipe, peripheral jet pipe are connected with gas-liquid mixing pump by pipeline, and described gas-liquid mixing pump is circumscribed with air inlet and inlet;
Described air cooling equipment includes the framework for placing glass, and the top of described framework is provided with the fan for air-cooled glass.
As the improvement to technique scheme, described reinforcing glass product strength and heat-resisting device also include the track of transporting glass goods, and the starting end of this track is arranged at the exit of high temperature furnace, and connects reinforcing device and air cooling equipment.
The present invention also provides a kind of method using this reinforcing glass product strength and heat-resisting device to process glass, it is characterised in that: the step of this processing method is:
S1, in high temperature furnace, glass is heated to 700 DEG C, makes glass thermoplastic;
S2, come out of the stove, glass is placed in chilling in reinforcing device, the method using inside and outside chilling, from the periphery of glass with internal spray coolant to glass simultaneously, within the time of time≤8 second, the temperature of glass is dropped to less than 300 DEG C;
S3, glass is placed in air cooling equipment air-dries with fan;
S4, check qualified, packaging.
As the improvement to technique scheme, described coolant is the gas-liquid mixture that the deionized water 10% of the compressed air 90% by 2 kilograms of pressure and 2 kilograms of pressure mixes.Aforementioned proportion is volume ratio.
Compared with prior art, provide the benefit that acquired by the present invention:
The reinforcing glass product strength of the present invention and heat-resisting device, use hybrid air-cooled and water-cooled tempering technology, glass is time in high temperature furnace, thermoplastic is to 700 DEG C, glass is transported in the cage body of reinforcing device by track, the compressed air 90% of 2 kilograms of pressure and the deionized water 10% of 2 kilograms of pressure are mixed into gas-liquid mixture by gas-liquid mixing pump mixing, by peripheral jet pipe at the peripheral chilling of each glass, simultaneously, with a middle part jet pipe at the internal chilling of glass, the inside and outside chilling that synchronizes of glass is after 8 seconds, it is quenched to 300 DEG C, pack after glass being transported to air cooling equipment fan wind cool-drying by track the most again.
Using said apparatus, this glass can be made with the common soda lime glass of low cost, to substitute high cost high-boron-silicon glass;After this glass processes, the intensity of glass is 5~6 times of simple glass, is 3~5 times of high-boron-silicon glass;The resistance to sudden turn of events temperature difference of glass more than 180 DEG C, is more than 2 times of simple glass;Synthesis energy saving more than 50%.Conforming product rate more than 99.5%.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, the accompanying drawing used required in embodiment or description of the prior art will be briefly described below, apparently, accompanying drawing in describing below is only some embodiments of the present invention, for those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the structural representation of the present invention.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is only a part of embodiment of the present invention rather than whole embodiments.Based on the embodiment in the present invention, the every other embodiment that those of ordinary skill in the art are obtained under not making creative work premise, any modification, equivalent substitution and improvement etc. made, should be included within the scope of the present invention.
As it is shown in figure 1, the reinforcing glass product strength of the present invention and heat-resisting device, including the high temperature furnace that glass is heated, be arranged at high temperature furnace exit and reinforcing device for glass chilling and for the air cooling equipment that glass is air-dried;
Described reinforcing device includes enclosing to be located at the cage body of glass perimembranous and hangs the middle part jet pipe of the hollow being located in the middle part of cage body and can extend into glass cavity, described cage body is provided with the some groups of peripheral jet pipes to built-in glass water spray, described middle part jet pipe, peripheral jet pipe are connected with gas-liquid mixing pump by pipeline, and described gas-liquid mixing pump is circumscribed with air inlet and inlet;
Described air cooling equipment includes the framework for placing glass, and the top of described framework is provided with the fan for air-cooled glass.
As the improvement to technique scheme, described reinforcing glass product strength and heat-resisting device also include the track of transporting glass goods, and the starting end of this track is arranged at the exit of high temperature furnace, and connects reinforcing device and air cooling equipment.
The present invention also provides a kind of method using this reinforcing glass product strength and heat-resisting device to process glass, it is characterised in that: the step of this processing method is:
S1, in high temperature furnace, glass is heated to 700 DEG C, makes glass thermoplastic;
S2, come out of the stove, glass is placed in chilling in reinforcing device, the method using inside and outside chilling, from the periphery of glass with internal spray coolant to glass simultaneously, within the time of time≤8 second, the temperature of glass is dropped to less than 300 DEG C;
S3, glass is placed in air cooling equipment air-dries with fan;
S4, check qualified, packaging.
As the improvement to technique scheme, described coolant is the gas-liquid mixture that the deionized water 10% of the compressed air 90% by 2 kilograms of pressure and 2 kilograms of pressure mixes.Aforementioned proportion is volume ratio.
Compared with prior art, provide the benefit that acquired by the present invention:
The reinforcing glass product strength of the present invention and heat-resisting device, use hybrid air-cooled and water-cooled tempering technology, glass is time in high temperature furnace, thermoplastic is to 700 DEG C, glass is transported in the cage body of reinforcing device by track, the compressed air 90% of 2 kilograms of pressure and the deionized water 10% of 2 kilograms of pressure are mixed into gas-liquid mixture by gas-liquid mixing pump mixing, by peripheral jet pipe at the peripheral chilling of each glass, simultaneously, with a middle part jet pipe at the internal chilling of glass, the inside and outside chilling that synchronizes of glass is after 8 seconds, it is quenched to 300 DEG C, pack after glass being transported to air cooling equipment fan wind cool-drying by track the most again.
Using said apparatus to process glass, this glass can be made with the common soda lime glass of low cost, to substitute high cost high-boron-silicon glass;After this glass processes, the intensity of glass is 5~6 times of simple glass, is 3~5 times of high-boron-silicon glass;The resistance to sudden turn of events temperature difference of glass more than 180 DEG C, is more than 2 times of simple glass;Synthesis energy saving more than 50%.Conforming product rate more than 99.5%.
Claims (4)
1. a reinforcing glass product strength and heat-resisting device, it is characterised in that: include the high temperature furnace to glass heating, be arranged at high temperature furnace exit and reinforcing device for glass chilling and for the air cooling equipment that glass is air-dried;
Described reinforcing device includes enclosing to be located at the cage body of glass perimembranous and hangs the middle part jet pipe of the hollow being located in the middle part of cage body and can extend into glass cavity, described cage body is provided with the some groups of peripheral jet pipes to built-in glass water spray, described middle part jet pipe, peripheral jet pipe are connected with gas-liquid mixing pump by pipeline, and described gas-liquid mixing pump is circumscribed with air inlet and inlet;
Described air cooling equipment includes the framework for placing glass, and the top of described framework is provided with the fan for air-cooled glass.
Reinforcing glass product strength the most according to claim 1 and heat-resisting device, it is characterized in that: described reinforcing glass product strength and heat-resisting device also include the track of transporting glass goods, the starting end of this track is arranged at the exit of high temperature furnace, and connects reinforcing device and air cooling equipment.
3. one kind uses described in claim 1 or 2 reinforcing glass product strength and the processing method that glass is processed by heat-resisting device, it is characterised in that: the step of this processing method is:
S1, in high temperature furnace, glass is heated to 700 DEG C, makes glass thermoplastic;
S2, come out of the stove, glass is placed in chilling in reinforcing device, the method using inside and outside chilling, from the periphery of glass with internal spray coolant to glass simultaneously, within the time of time≤8 second, the temperature of glass is dropped to less than 300 DEG C;
S3, glass is placed in air cooling equipment air-dries with fan;
S4, check qualified, packaging.
The method of process the most according to claim 3, it is characterised in that: coolant is the gas-liquid mixture that the deionized water 10% of the compressed air 90% by 2 kilograms of pressure and 2 kilograms of pressure mixes, and aforementioned proportion is volume ratio.
Priority Applications (1)
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CN201610570060.6A CN106007348A (en) | 2016-07-20 | 2016-07-20 | Device for enhancing strength and heat resistance of glass products |
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CN201610570060.6A CN106007348A (en) | 2016-07-20 | 2016-07-20 | Device for enhancing strength and heat resistance of glass products |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110055720A (en) * | 2019-05-28 | 2019-07-26 | 安徽凤阳赛弗节能玻璃有限公司 | A kind of anti-corrosion washing machine cover glass sheet and its production technology |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2617763Y (en) * | 2003-05-18 | 2004-05-26 | 李工一 | Infrared short wave atomized glass strengthened furnace |
CN101052593A (en) * | 2004-11-05 | 2007-10-10 | 普雷马卡兰·T·博阿兹 | Apparatus and method for tempering glass containers using radio frequency |
CN201458962U (en) * | 2009-06-25 | 2010-05-12 | 林嘉宏 | Tempered glass on-line water-shocking type homogenizing treatment system |
CN102153273A (en) * | 2011-05-06 | 2011-08-17 | 洛阳兰迪玻璃机器有限公司 | Water-cooling tempering method for tempered glass |
CN202543048U (en) * | 2012-02-21 | 2012-11-21 | 东莞市银通玻璃有限公司 | Tempering cooling system |
CN205774081U (en) * | 2016-07-20 | 2016-12-07 | 厦门龙威玻璃制品有限公司 | A kind of reinforcing glass product strength and heat-resisting device |
-
2016
- 2016-07-20 CN CN201610570060.6A patent/CN106007348A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2617763Y (en) * | 2003-05-18 | 2004-05-26 | 李工一 | Infrared short wave atomized glass strengthened furnace |
CN101052593A (en) * | 2004-11-05 | 2007-10-10 | 普雷马卡兰·T·博阿兹 | Apparatus and method for tempering glass containers using radio frequency |
CN201458962U (en) * | 2009-06-25 | 2010-05-12 | 林嘉宏 | Tempered glass on-line water-shocking type homogenizing treatment system |
CN102153273A (en) * | 2011-05-06 | 2011-08-17 | 洛阳兰迪玻璃机器有限公司 | Water-cooling tempering method for tempered glass |
CN202543048U (en) * | 2012-02-21 | 2012-11-21 | 东莞市银通玻璃有限公司 | Tempering cooling system |
CN205774081U (en) * | 2016-07-20 | 2016-12-07 | 厦门龙威玻璃制品有限公司 | A kind of reinforcing glass product strength and heat-resisting device |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110055720A (en) * | 2019-05-28 | 2019-07-26 | 安徽凤阳赛弗节能玻璃有限公司 | A kind of anti-corrosion washing machine cover glass sheet and its production technology |
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Application publication date: 20161012 |