CN106003564A - End cover for medical compressor core and manufacturing method thereof - Google Patents

End cover for medical compressor core and manufacturing method thereof Download PDF

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Publication number
CN106003564A
CN106003564A CN201610532279.7A CN201610532279A CN106003564A CN 106003564 A CN106003564 A CN 106003564A CN 201610532279 A CN201610532279 A CN 201610532279A CN 106003564 A CN106003564 A CN 106003564A
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CN
China
Prior art keywords
end cap
bearing
cap body
medical
injection
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Application number
CN201610532279.7A
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Chinese (zh)
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CN106003564B (en
Inventor
曾宏国
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dynamo-Electric Manufacturing Co Ltd Of Dongguan City Sky Long Day
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Dynamo-Electric Manufacturing Co Ltd Of Dongguan City Sky Long Day
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Priority to CN201610532279.7A priority Critical patent/CN106003564B/en
Publication of CN106003564A publication Critical patent/CN106003564A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14467Joining articles or parts of a single article
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/12Casings; Cylinders; Cylinder heads; Fluid connections
    • F04B39/121Casings

Abstract

The invention discloses an end cover for a medical compressor core. The end cover comprises an end cover body manufactured from nonferrous metal through die casting. A bearing installation hole is formed in the middle of the end cover body. An annular flange is arranged on the edge of the bottom of the bearing installation hole. A bearing connected with a motor is arranged in the bearing installation hole. An engineering plastic protective sleeve with wear resistance, compression resistance and damping effects is arranged in the gap between the bearing and the side wall of the bearing installation hole. The end cover body is formed in a die casting mode. The end cover formed through die casting of nonferrous metal keeps the advantages of rigidity and strength of an original metal end cover, and the engineering plastic protective sleeve is arranged in the gap between the bearing and the side wall of the bearing installation hole, so that the end cover keeps the advantages of the micro buffer elastic effect and impact relief of a plastic end cover in the market, and has the advantage of rigidity of the metal end cover. The engineering plastic protective sleeve can prevent a gap from being produced between the bearing and the wall of the bearing installation hole, and consistency of compactness between the bearing and the wall of the bearing installation hole of each product can be guaranteed.

Description

A kind of medical-grade compressor core end cap and preparation method thereof
Technical field
The present invention relates to medical-grade compressor, particularly to a kind of medical-grade compressor core end cap.
Background technology
Within the compressor, it usually needs use metal end by bearing and motor with cup rotor (i.e. split-pole Formula motor) it is rotationally connected.At present, traditional on market motor with cup rotor compressor metal end Lid, as depicted in figs. 1 and 2, metal end 100 is the most one-body molded by metal, metal The two ends of end cap 100 offer hole 101, location, and the centre of metal end 100 offers For assembling the brearing bore 103 of bearing 102.
The shortcoming of above-mentioned motor with cup rotor compressor metal end is: 1, all one-body molded by metal, The position degree of position, three holes does not ensures, concordance is poor;2, metal end and the assembling of bearing Need interference fit so that the requirement on machining accuracy of the endoporus 103 of assembling bearing is the highest, and needs The bearing assembling press equipment wanting special assembles;Increase cost but it cannot be guaranteed that process The precision concordance in hole.3, after assembling bearing, if the coordinating of bearing and brearing bore Gap or interference fits occur, makes bearing be caused bearing at work for a long time by radial force And the fit clearance between end cap is gradually increased, and then motor operating noise is caused to increase, even Metal end is caused to damage or scrap;Finally resulting in bearing makes motor not operate with end cap disengaging And burn.
Also having a kind of end cap to use engineering glue integrated injection molding to form, this kind uses the injection of engineering glue End cap which solve above-mentioned metal end bearing interference fit produce defect, can solve Certainly bearing and the clearance issues of dead eye sidewall, but, its rigidity of this end cap is inadequate, one Easily it is deformed under fixed external force effect, accordingly, it would be desirable to above two end cap is changed Enter.
Summary of the invention
It is an object of the invention to the drawbacks described above for prior art, it is provided that a kind of simple in construction, Easy to use and medical-grade compressor core end cap.
For solving the drawbacks described above of prior art, present invention provide the technical scheme that a kind of doctor With compression movement end cap, including the end cap body being made by non-ferrous metal die casting, described The middle part of end cap body has a bearing mounting hole, and the bottom margin of described bearing mounting hole is provided with Annular rib, is provided with a bearing being connected with motor in described bearing mounting hole, described bearing and It is provided with in gap between described bearing mounting hole sidewall and there is wear-resisting, resistance to compression, damping and heatproof The engineering plastic sheath of effect.The rigidity of metal end on market and plastic cement end cap tough wear-resistant hard Property combine, and invented with mould ensure its 3 positional precisions and assembling bearing one Cause property.
As a kind of improvement of medical-grade compressor core end cap of the present invention, described bearing mounting hole Sidewall is provided with two symmetrical breach, the corresponding described indentation, there of described engineering plastic sheath Position be provided with the projection coordinated with this breach.
As a kind of improvement of medical-grade compressor core end cap of the present invention, described end cap body also has Having two to install arm, the end of two described installation arms is equipped with the swivel nut penetrated for screw rod, One end of described swivel nut protrudes horizontally up the diameter grafting positioning sleeve less than described swivel nut.
As a kind of improvement of medical-grade compressor core end cap of the present invention, described bearing is placed on described Time in bearing mounting hole, it is fixed to be placed on the three-point fix mould of injection machine by described end cap body Position ensures the concordance of its positional precision, and described engineering plastic boot injects described by injection machine In gap.
As a kind of improvement of medical-grade compressor core end cap of the present invention, described swivel nut is interior hexagonal Swivel nut.
As a kind of improvement of medical-grade compressor core end cap of the present invention, described end cap body is for having Non-ferrous metal die casting.
As a kind of improvement of medical-grade compressor core end cap of the present invention, the end of described end cap body Portion be provided with two for fixing injection fixing hole, described injection fixing hole is kidney-shaped, projection pair The position that should be molded fixing hole is provided with injection locating piece.
Compared with prior art, the invention have the advantage that the mode that present invention employs die casting will End cap body die cast, this by the end cap after non-ferrous metal die cast, maintain original The advantage of the rigid of metal end, and this product is also at bearing and described bearing mounting hole Engineering plastic sheath it is provided with in gap between sidewall.So maintain market plastic cement end cap micro- The snubber elastomeric effect measured, the advantage slowing down impulsive force, have again the rigidity advantage of metal end; Engineering plastic sheath is possible to prevent between bearing and bearing mounting hole wall to produce gap, it is possible to protect Demonstrate,prove the compactness between each product bearing and bearing mounting hole wall consistent, play the buffering of trace Elastic reaction, slows down the effect of impulsive force, make that motor is stable in operation process, sound is little, Service life is long.
It is a further object of the present invention to provide the manufacture method of a kind of medical-grade compressor core end cap, Comprise the following steps:
A) end cap body is made: utilize and there is end cap body profile cavity mould to melting state Non-ferrous metal apply high pressure, until melting state non-ferrous metal cool down after, take out molding end Lid body;
B) bearing is put into:
1, brearing bore is put into location on injection mold centralized positioning post;
The center, two ends that 2, the two ends grafting positioning sleeve of end cap body is inserted in injection mold is fixed In hole, position;
3, end cap body is made to be fixed on injection mold;
C) be molded end cap this is the most internal for engineering plastic sheath: by step B) in injection mold Level puts into the injection-moulding position of injection machine, and the engineering glue after melting injects end cap by injection machine In gap between center hole wall and the bearing of body, engineering plastic cooling and solidifying to be implanted is protected After compression set type, whole end cap body is taken out, completes.
As a kind of improvement of the manufacture method of medical-grade compressor core end cap of the present invention, described in have Non-ferrous metal is aluminum, aluminium alloy, kirsite, magnesium alloy etc..
The invention have the advantage that the present invention uses the mode of die casting to make end cap, by injection Engineering glue is injected in the gap between center hole wall and the bearing of end cap body by mode, by two This production can be completed by procedure, and processing technology is simple and convenient, easily implements, it is ensured that Its positional precision concordance of 3.(note 3 is: end cap two ends grafting positioning sleeve and center 3 positional precisions of dead eye) and eliminate between center hole wall and the bearing of end cap body Gap, it is ensured that its compactness coordinated is consistent, and bearing periphery uniform force is consistent, makes product Performance is more preferable.
Accompanying drawing explanation
The most with reference to the accompanying drawings with detailed description of the invention to the present invention and useful technique effect thereof It is described in further detail, wherein:
Fig. 1 is prior art construction figure.
Fig. 2 is prior art construction figure.
Fig. 3 is explosive view of the present invention.
Fig. 4 is the structural representation that bearing mounting hole put into by bearing of the present invention.
Reference title: 1, end cap body 2, bearing mounting hole 3, annular rib 4, Bearing 5, gap 6, engineering plastic boot 7, breach 8, projection 9, installation arm 10, spiral shell Set 11, grafting positioning sleeve 12, injection fixing hole 13, injection locating piece.
Detailed description of the invention
The invention will be further described with specific embodiment the most with reference to the accompanying drawings, but the present invention Embodiment be not limited to this.
As shown in Figure 3 and Figure 4, a kind of medical-grade compressor core end cap, including by non-ferrous metal The end cap body 1 that die casting is made, the middle part of end cap body 1 has a bearing mounting hole 2, The bottom margin of bearing mounting hole 2 be provided with annular rib 3, be provided with in bearing mounting hole 2 one with The bearing 4 that motor connects, is provided with in the gap 5 between bearing 4 and bearing mounting hole 2 sidewall Have wear-resisting, (engineering plastic refers to the engineering plastic boot 6 of resistance to compression, damping and heatproof effect Can bear the mechanical-physical effect of some strength, impact resistance is preferable, at complicated rings such as heatproofs Border aspect has the modified engineering macromolecular material of outstanding performance, such as PA66+GF, PPS+GF Deng).
Preferably, the sidewall of bearing mounting hole 2 is provided with two symmetrical breach 7, work Position at the corresponding breach 7 of journey plastic boot 6 is provided with the projection 8 coordinated with this breach 7.Breach 7 are possible to prevent engineering plastic boot 6 to move axially, and stability is higher.
Preferably, end cap body 1 also has two installation arms 9, two ends installing arms 9 Being equipped with the swivel nut 10 penetrated for screw rod, one end of swivel nut 10 protrudes horizontally up a diameter and is less than The grafting positioning sleeve 11 of swivel nut 10.
Preferably, when bearing 4 is placed in bearing mounting hole 2, end cap body 1 is placed on note Positioning on the three-point fix mould of molding machine, engineering plastic boot 6 is injected in gap 5 by injection machine.
Preferably, swivel nut 10 is interior hexagonal swivel nut.
Preferably, end cap body 1 is non-ferrous metal die casting.
Preferably, the bottom of end cap body 1 be provided with two each and every one for fixing injection fixing hole 12, the position of projection 8 corresponding injection fixing hole 12 is provided with injection locating piece 13.Injection is fixing Hole is kidney-shaped, and during injection engineering plastic boot 6, the engineering glue of liquid can flow into end cap The bottom of body, fixes when entering injection fixing hole, is possible to prevent the engineering plastic boot after solidification Come off.
Compared with prior art, the invention have the advantage that the mode that present invention employs die casting will End cap body 1 die cast, this have the end cap after non-ferrous metal die cast than ever The higher advantage of end cap rigidity, and this product also bearing 4 and bearing mounting hole 2 sidewall it Between gap 5 in be provided with the engineering plastic boot 6 with wear-resisting, resistance to compression and heatproof effect.This Sample maintains the snubber elastomeric effect of market plastic cement end cap trace, slows down the advantage of impulsive force, again There is the rigidity advantage of metal end;Engineering plastic boot 6 is possible to prevent bearing 4 and bearing mounting hole Produce gap between 2 walls, make that motor is stable in operation process, sound is little, and can increase Add the service life of this product.
The manufacture method of a kind of medical-grade compressor core end cap, comprises the following steps:
A) end cap body is made: utilize and there is end cap body profile cavity mould to melting state Non-ferrous metal apply high pressure, until melting state non-ferrous metal cool down pressurize sizing after, take out The end cap body of molding;
B) bearing is put into:
1, brearing bore is put into location on injection mold centralized positioning post;
The center, two ends that 2, the two ends grafting positioning sleeve of end cap body is inserted in injection mold is fixed In hole, position;
3, end cap body is made to be fixed on injection mold;
C) be molded end cap this is the most internal for engineering plastic boot: by step B) in injection mold water Keeping flat the injection-moulding position into injection machine, the engineering glue after melting injects end cap originally by injection machine In gap between center hole wall and the bearing of body, engineering glue cooling and solidifying pressurize to be implanted is fixed After type, whole end cap body is taken out, completes.
Preferably, non-ferrous metal is aluminum, aluminium alloy, kirsite or magnesium alloy etc..
The invention have the advantage that the present invention uses the mode of die casting to make end cap, by injection Engineering glue is injected in the gap between center hole wall and the bearing of end cap body by mode, by two This production can be completed by procedure, and processing technology is simple and convenient, easily implements, permissible Ensure that the positional precision of 3 is consistent.And eliminate the center hole wall of end cap body and bearing it Between produce gap, it is provided that properties of product.
Although an embodiment of the present invention has been shown and described, for the ordinary skill of this area For personnel, it is possible to understand that can be to this in the case of without departing from the principle of the present invention and structure A little embodiments carry out multiple change, revise, replace and modification, and the scope of the present invention is by appended power Profit requires and equivalency range limits.

Claims (9)

1. a medical-grade compressor core end cap, it is characterised in that include by non-ferrous metal pressure The end cap body that casting is made, the middle part of described end cap body has a bearing mounting hole, institute State the bottom margin of bearing mounting hole and be provided with annular rib, be provided with in described bearing mounting hole one with The bearing that motor connects, is provided with in the gap between described bearing and described bearing mounting hole sidewall There is wear-resisting, the engineering plastic sheath of resistance to compression, damping and heatproof effect.
Medical-grade compressor core end cap the most according to claim 1, it is characterised in that The sidewall of described bearing mounting hole is provided with two symmetrical breach, and described engineering plastic protects The position overlapping corresponding described indentation, there is provided with the projection coordinated with this breach.
Medical-grade compressor core end cap the most according to claim 2, it is characterised in that Described end cap body also have two install arms, the end of two described installation arms be equipped with for The swivel nut that screw rod penetrates, one end of described swivel nut protrudes horizontally up a diameter inserting less than described swivel nut Connect positioning sleeve.
Medical-grade compressor core end cap the most according to claim 3, it is characterised in that When described bearing is placed in described bearing mounting hole, described end cap body is placed on injection machine Positioning on three-point fix mould, described engineering plastic boot is injected in described gap by injection machine.
Medical-grade compressor core end cap the most according to claim 4, it is characterised in that Described swivel nut is interior hexagonal swivel nut.
Medical-grade compressor core end cap the most according to claim 5, it is characterised in that Described end cap body is non-ferrous metal die casting.
Medical-grade compressor core end cap the most according to claim 1, it is characterised in that The bottom of described end cap body is provided with two and fixes for fixing injection fixing hole, described injection Hole is kidney-shaped, and the position of projection correspondence injection fixing hole is provided with injection locating piece.
8. the manufacture method of a medical-grade compressor core end cap, it is characterised in that include with Lower step:
A) end cap body is made: utilize and there is end cap body profile cavity mould to melting state Non-ferrous metal apply Hpdc, until melting state non-ferrous metal cool down after, take out molding End cap body;Ensure the position degree concordance of end cap body two ends grafting positioning sleeve;
B) bearing is put into:
1, brearing bore is put into location on injection mold centralized positioning post;
The center, two ends that 2, the two ends grafting positioning sleeve of end cap body is inserted in injection mold is fixed In hole, position;
3, end cap body is made to be fixed on injection mold;
C) be molded end cap this is the most internal for engineering plastic sheath: by step B) in injection mold Level puts into the injection-moulding position of injection machine, and the engineering glue after melting injects end cap by injection machine In gap between center hole wall and the bearing of body, engineering plastic cooling and solidifying to be implanted is protected After pressure, whole end cap body is taken out, completes.
The manufacture method of medical-grade compressor core end cap the most according to claim 8, its Being characterised by, described non-ferrous metal is aluminum, aluminium alloy, kirsite, magnesium alloy.
CN201610532279.7A 2016-07-07 2016-07-07 A kind of medical-grade compressor core end cap and preparation method thereof Active CN106003564B (en)

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CN201610532279.7A CN106003564B (en) 2016-07-07 2016-07-07 A kind of medical-grade compressor core end cap and preparation method thereof

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Application Number Priority Date Filing Date Title
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CN106003564B CN106003564B (en) 2019-02-22

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201199651Y (en) * 2008-05-27 2009-02-25 杭州微光电子设备厂 Shaded pole motor with silica-gel bearing sheath
WO2010097609A1 (en) * 2009-02-24 2010-09-02 Dyson Technology Limited Bearing support
EP2273137A1 (en) * 2009-07-06 2011-01-12 Aktiebolaget SKF Connecting rod and method for its production
CN202946351U (en) * 2012-11-20 2013-05-22 东莞市天昶机电制造有限公司 Shaded pole motor compressor kirsite end cover
DE102014206870A1 (en) * 2014-04-09 2015-10-15 Aktiebolaget Skf Bearing assembly and method for its manufacture
CN205889711U (en) * 2016-07-07 2017-01-18 东莞市天昶机电制造有限公司 Medical compression end cover for core

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201199651Y (en) * 2008-05-27 2009-02-25 杭州微光电子设备厂 Shaded pole motor with silica-gel bearing sheath
WO2010097609A1 (en) * 2009-02-24 2010-09-02 Dyson Technology Limited Bearing support
EP2273137A1 (en) * 2009-07-06 2011-01-12 Aktiebolaget SKF Connecting rod and method for its production
CN202946351U (en) * 2012-11-20 2013-05-22 东莞市天昶机电制造有限公司 Shaded pole motor compressor kirsite end cover
DE102014206870A1 (en) * 2014-04-09 2015-10-15 Aktiebolaget Skf Bearing assembly and method for its manufacture
CN205889711U (en) * 2016-07-07 2017-01-18 东莞市天昶机电制造有限公司 Medical compression end cover for core

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
《齿轮制造工艺手册——滚、插、磨、剃、刨》编委会: "《齿轮制造工艺手册——滚、插、磨、剃、刨》", 30 April 2010, 机械工业出版社 *

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