CN106003517A - Calendering system - Google Patents
Calendering system Download PDFInfo
- Publication number
- CN106003517A CN106003517A CN201610621783.4A CN201610621783A CN106003517A CN 106003517 A CN106003517 A CN 106003517A CN 201610621783 A CN201610621783 A CN 201610621783A CN 106003517 A CN106003517 A CN 106003517A
- Authority
- CN
- China
- Prior art keywords
- film
- roller
- temperature
- substrate
- calendaring system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/22—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
- B29C43/24—Calendering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/58—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/58—Measuring, controlling or regulating
- B29C2043/5816—Measuring, controlling or regulating temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/58—Measuring, controlling or regulating
- B29C2043/585—Measuring, controlling or regulating detecting defects, e.g. foreign matter between the moulds, inaccurate position, breakage
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses a calendering system. The calendering system comprises a bracket, at least two feeding devices, at least one laminating device, a material collecting device and a temperature regulating device, wherein at least two feeding devices are respectively used for continuously outputting bases and first films; at least one laminating device is arranged on the bracket and is used for laminating the first films from the feeding devices to the bases; the material collecting device is used for continuously collecting second films formed by the laminating of the laminating device; and the temperature regulating device is arranged between the feeding devices and the laminating device and is used for regulating the temperature of the first films from the feeding device. According to the calendering system, the temperature regulating device is arranged between the feeding devices and the laminating device to regulate the physical properties of the first films before the lamination, so that the thermal expansion property, malleability and flexibility of the first films are improved, and the calendering quality of the films is improved. The whole calendering system is simple in structure and convenient to operate.
Description
Technical field
The present invention relates to the calendering technical field of thin film, be specifically related to a kind of calendaring system.
Background technology
Calender is by two or more rollers, arranges by certain forms, at a certain temperature,
The compacting extension of rubber, material with carbon element or macromolecule membrane raw material is become the film of certain thickness and surface configuration,
And multilayer material can be formed by doubling roller overlay film.
Common calender is mainly by roller, frame, roll spacing adjusting means, actuating device, lubricating system
Form with control system etc..Owing to material is under the conditions of different temperature and humidities, its thermal expansion type,
The different from those such as ductility, pliability and molecular orientation arrangement are obvious, thus directly affect its pressure
Prolong the quality of molding, therefore before it rolls, rolled material carried out temperature and humidity Reasonable Regulation And Control,
To reach its optimal rolling effect.Meanwhile, calendered product has single multilayer coating film, positive and negative gum etc. to want
Asking, need to carry out multiple calender lamination operation, integration of equipments is also required higher by this.
Summary of the invention
Therefore, the technical problem to be solved is that press fit device of the prior art can not
Material is carried out the formerly regulation of temperature.
To this end, the present invention provides a kind of calendaring system, including
Support；
Charging gear, at least two, it is respectively used to export substrate and the first film continuously；
Press fit device, at least one, is arranged on the bracket, for filling from described feed
The first film pressure put is on the substrate；
Material collecting device, the second thin film formed after collecting described press fit device pressing continuously；
Temperature-adjusting device, is arranged between described charging gear and described press fit device, is used for regulating
Temperature from the first film on described charging gear.
Above-mentioned calendaring system, described temperature-adjusting device includes
First roller, is rotatably arranged on described support；
Second roller, is rotatably arranged on described support, be positioned at below described first roller and with
Described first roller engagement, to form the gap passed for described the first film；
Heater and/or chiller, for heating to described first roller and/or the second roller
Or cooling.
Above-mentioned calendaring system, described temperature-adjusting device also includes
Temperature detector, for detecting the temperature of described the first film；
First controller, according to the data of described temperature detector, controls described heater and/or cold
The open and close of radiator cooler.
Above-mentioned calendaring system, also includes humidity control apparatus, be arranged on described temperature-adjusting device with
Between described press fit device, or between described temperature-adjusting device and described charging gear, it is used for adjusting
Save the humidity of described the first film local environment.
Above-mentioned calendaring system, described humidity control apparatus includes humidifier and/or dehumidifier；
Moisture detector, for detecting the humidity of described the first film local environment；
Second controller, according to the data of described moisture detector, controls described humidifier and/or dehumidifying
The open and close of device.
Above-mentioned calendaring system, described press fit device includes
3rd roller, is rotatably arranged on described support；
4th roller, is rotatably arranged on described support, is positioned at the lower section of described 3rd roller also
Engage with described 3rd roller, to form the gap passed for described the first film and substrate.
Above-mentioned calendaring system, also includes deviation correcting device, is used for detecting described the first film and/or substrate
Mobile route whether on default track, to adjust the mobile road of described the first film and/or substrate
Footpath is on described desired guiding trajectory.
Above-mentioned calendaring system, described charging gear is at least three, be respectively used to carry described substrate,
Described the first film and protecting film；
Described press fit device at least two, is respectively used to described the first film is pressed together on described substrate
On, and described protecting film is pressed together on described the first film.
Above-mentioned calendaring system, also includes at least two angle regulator, is slidably disposed on institute
Stating on support, at least one described angle regulator is positioned at described charging gear and described press fit device
Between, for change the described the first film being delivered on described press fit device through described charging gear or
The size of the angle formed between protecting film and described substrate；
At least one described angle regulator be arranged on described material collecting device and described press fit device it
Between, so that the thin film formed after Ya Yan is in tensioning state.
Above-mentioned calendaring system, described angle regulator includes at least one transition wheel.
The technical scheme that the present invention provides, has the advantage that
1. the calendaring system that the present invention provides, including support, at least two charging gear, at least one pressure
Locking device, material collecting device and temperature-adjusting device.Wherein, at least two charging gear is respectively used to
Output substrate and the first film continuously；At least one press fit device is arranged on support, in the future
The first film on charging gear is pressed in substrate；Material collecting device is for collecting press fit device continuously
The second thin film formed after pressing；Temperature-adjusting device is arranged between charging gear and press fit device,
For regulating the temperature from the first film on charging gear.
The calendaring system of this structure, arranges temperature-adjusting device between charging gear and locking device, comes
Adjust the physical property of the first film before pressing processes so that the thermal expansivity of the first film, extension
Property, pliability improved, improve the calendering quality of thin film, the simple in construction of whole calendaring system,
Convenient to operate.
2. the calendaring system that the present invention provides, also includes humidity control apparatus, is arranged on temperature-adjusting device
And between press fit device, or between temperature-adjusting device and charging gear, it is used for regulating the first film
The humidity of local environment.Before pressing the first film, the ambient humidity residing for the first report thin film is carried out
Regulation, make the first film under desired moisture level and temperature regulate, its ductility is more preferable, it is simple to follow-up
The first film is pressed together in substrate by press fit device again, it is ensured that the first film will not go out in bonding processes
Existing phenomenon of rupture, thus improve the quality of the thin film at the calendering of calendaring system.
3. the calendaring system that the present invention provides, also includes deviation correcting device, be used for detecting the first film and/or
Whether the mobile route of substrate is on default track, to adjust the mobile road of the first film and/or substrate
Footpath is on described desired guiding trajectory, it is ensured that the first film is pressed together in substrate and is in required centre position,
Along the length direction of the first film, the first film and substrate are in parastate, prevent the first film
Inclined it is pressed together in substrate, after affecting follow-up calendering, forms the required size width of thin film.
Accompanying drawing explanation
In order to be illustrated more clearly that the specific embodiment of the invention or technical scheme of the prior art, under
The accompanying drawing used required in detailed description of the invention or description of the prior art will be briefly described by face,
It should be evident that the accompanying drawing in describing below is some embodiments of the present invention, general for this area
From the point of view of logical technical staff, on the premise of not paying creative work, it is also possible to obtain according to these accompanying drawings
Obtain other accompanying drawing.
The structural representation of the calendaring system that Fig. 1 is provided by the embodiment of the present invention；
Description of reference numerals: 1-charging gear；2-press fit device；21-the 3rd roller；22-the 4th rolls
Wheel；3-material collecting device；4-temperature-adjusting device；5-temperature detector；6-humidity control apparatus；7-
Deviation correcting device；8-angle regulator.
Detailed description of the invention
Below in conjunction with accompanying drawing, technical scheme is clearly and completely described, it is clear that
Described embodiment is a part of embodiment of the present invention rather than whole embodiments.Based on this
Embodiment in bright, those of ordinary skill in the art are obtained under not making creative work premise
Every other embodiment, broadly fall into the scope of protection of the invention.
In describing the invention, it should be noted that term " " center ", " on ", D score, " left ",
The orientation of the instruction such as " right ", " vertically ", " level ", " interior ", " outward " or position relationship are for based on accompanying drawing institute
The orientation shown or position relationship, be for only for ease of the description present invention and simplify description rather than instruction
Hint indication device or element must have specific orientation, with specific azimuth configuration and operation,
Therefore it is not considered as limiting the invention.Additionally, term " first ", " second ", " the 3rd " only use
In describing purpose, and it is not intended that indicate or hint relative importance.
In describing the invention, it should be noted that unless otherwise clearly defined and limited, art
Language " is installed ", " being connected ", " connection " should be interpreted broadly, and connects for example, it may be fixing, it is also possible to
It is to removably connect, or is integrally connected；Can be to be mechanically connected, it is also possible to be electrical connection；Permissible
It is to be joined directly together, it is also possible to be indirectly connected to by intermediary, can be the connection of two element internals.
For the ordinary skill in the art, above-mentioned term can be understood in the present invention with concrete condition
Concrete meaning.
As long as additionally, technical characteristic involved in invention described below difference embodiment that
The conflict of not constituting between this just can be combined with each other.
Embodiment 1
As it is shown in figure 1, the present invention provides a kind of calendaring system, including
Support；
Two charging gears 1, are respectively used to export substrate and the first film continuously；
One press fit device 2, is arranged on support, for by from the first film on charging gear 1
It is pressed in substrate；
Material collecting device 3, the second thin film formed after collecting press fit device 2 pressing continuously；
Temperature-adjusting device 4, is arranged between charging gear 1 and press fit device 2, for regulation from
The temperature of the first film on charging gear 1.
The calendaring system of said structure, arranges temperature regulation between charging gear 1 and press fit device 2
Device 4, adjusts the physical property of the first film before calendering process so that the thermal expansion of the first film
Property, ductility, pliability improved, improve thin film calendering quality, the knot of whole calendaring system
Structure is simple, convenient to operate.
As preferred embodiment, temperature-adjusting device 4 includes
First roller, is rotatably arranged on support；
Second roller, is rotatably arranged on support, be positioned at below the first roller and with the first roller
Engagement, to form the gap passed for the first film；
Heater and chiller, for being heated or cooled to the first roller or the second roller.
In this embodiment, use heater or chiller that the first roller or the second roller are entered
Row is heated or cooled process, is come through the first rolling by the variations in temperature of the first roller and the second roller
Wheel and the first film of the second roller gap carry out heat treated so that the first film is heated or cools down
Evenly.
As deformation, it is also possible to be separately provided a heater, or a chiller, to
One roller or the second roller carry out process is heated or cooled so that the first film can reach before calendering
To temperature required so that ductility, toughness in calender line are more preferable.
It is further preferred that above-mentioned temperature-adjusting device 4 also includes the temperature for detecting the first film
The temperature detector 5 of degree, and the data according to temperature detector 5, control heater and/or cooling
First controller of the open and close of device so that the when that the first film being heated or cooled, real
Existing full-automation, it is provided that the work efficiency of calendaring system.
Preferably, temperature detector 5 is infrared temperature sensor, or other temperature of the prior art
Degree sensor.
As further preferred embodiment, above-mentioned calendaring system also includes humidity control apparatus 6,
It is arranged between temperature-adjusting device 4 and press fit device 2, or temperature-adjusting device 4 fills with feed
Put between 1, for regulating the humidity of the first film local environment so that the first film reaches when calendering
To the requirement of desired moisture level, improve the quality of thin film at calendaring system calendering further.
Preferably, humidity control apparatus 6 is humidifier, or dehumidifier.Further, also include
Moisture detector and second controller.Wherein, moisture detector is used for detecting the first film local environment
Humidity；Second controller is opened according to the data of moisture detector, control humidifier and/or dehumidifier
Open and close, it is achieved the automatization to the first film local environment humidity regulation, improve calendering rear film
While quality, also improve the work efficiency of calendaring system.
Preferred as press fit device 2, press fit device 2 includes the 3rd roller 21, rotatably arranged with
On support；4th roller 22 is rotatably arranged on support, is positioned at the lower section of the 3rd roller 21
And engage with the 3rd roller 21, to form the gap passed for the first film and substrate.This embodiment
In, two rollers coordinated, by the weight of roller above, by through two roller pressings
The first film and substrate at face press together.Further, press fit device 2 is preferably calender,
Or other rolling equipment.
As further preferred embodiment, above-mentioned calendaring system also includes deviation correcting device 7, is used for
Whether the mobile route of detection the first film and/or substrate is on default track, to adjust the first film
And/or the mobile route of substrate is on desired guiding trajectory, the first film and substrate is made to be in parastate, anti-
Only the first film is in heeling condition in substrate, and impact is subsequently formed the quality of thin film.
The most preferred embodiment, above-mentioned calendaring system includes three charging gears 1, uses respectively
In transport substrate, the first film and protecting film；
Two press fit devices 2, are respectively used to be pressed together in substrate the first film, and by protecting film pressing
On the first film.
In this embodiment, use three charging gears 1 and two press fit devices 2, first by the first film
It is pressed together in substrate, forms required second thin film, but prevent the upper surface of the second thin film damaged, just
At the upper surface pressing layer protecting film again of the second thin film, the second thin film is played a protective role.
The most preferably, above-mentioned calendaring system also includes two angle regulators 8, sets slidably
Putting on support, an angle regulator 8, between charging gear 1 and press fit device 2, is used
It is delivered between the first film on press fit device 2 or protecting film and substrate through charging gear 1 in changing
The size of the angle formed；Another angle regulator 8 is arranged on material collecting device 3 and press fit device 2
Between, so that the thin film formed after Ya Yan is in tensioning state.
As preferred embodiment, angle regulator 8 includes at least one transition wheel, due to base
Advance along horizontal direction all the time in the end, changed the of the first film or formation by a transition wheel
The move angle of two thin film, changes press fit device 2 and carries out the angle of the first film or the second thin film
Change.
As deformation, above-mentioned charging gear 1 can also be four, five, six, seven etc.,
Press fit device 2 can be three, four, five etc., the first film is carried out at calendering repeatedly
Reason.
Obviously, above-described embodiment is only for clearly demonstrating example, and not to embodiment party
The restriction of formula.For those of ordinary skill in the field, the most also may be used
To make other changes in different forms.Here without also all of embodiment being given
With exhaustive.And the obvious change thus extended out or variation are still in the guarantor of the invention
Protect among scope.
Claims (10)
1. a calendaring system, it is characterised in that include
Support；
Charging gear (1), at least two, it is respectively used to export substrate and the first film continuously；
Press fit device (2), at least one, is arranged on the bracket, for giving from described
The first film pressure on material device (1) is on the substrate；
Material collecting device (3), second formed after collecting described press fit device (2) pressing continuously
Thin film；
Temperature-adjusting device (4), is arranged on described charging gear (1) and described press fit device (2)
Between, for regulating the temperature from the first film on described charging gear (1).
Calendaring system the most according to claim 1, it is characterised in that: described temperature-adjusting device (4)
Including
First roller, is rotatably arranged on described support；
Second roller, is rotatably arranged on described support, be positioned at below described first roller and with
Described first roller engagement, to form the gap passed for described the first film；
Heater and/or chiller, for heating to described first roller and/or the second roller
Or cooling.
Calendaring system the most according to claim 2, it is characterised in that: described temperature-adjusting device (4)
Also include
Temperature detector (5), for detecting the temperature of described the first film；
First controller, according to the data of described temperature detector (5), control described heater and
/ or the open and close of chiller.
4. according to the calendaring system according to any one of claim 1-3, it is characterised in that: also include wet
Degree adjusting means (6), be arranged on described temperature-adjusting device (4) and described press fit device (2) it
Between, or between described temperature-adjusting device (4) and described charging gear (1), be used for regulating institute
State the humidity of the first film local environment.
Calendaring system the most according to claim 4, it is characterised in that: described humidity control apparatus (6)
Including humidifier and/or dehumidifier；
Moisture detector, for detecting the humidity of described the first film local environment；
Second controller, according to the data of described moisture detector, controls described humidifier and/or dehumidifying
The open and close of device.
6. according to the calendaring system according to any one of claim 1-5, it is characterised in that: described pressing
Device (2) includes
3rd roller (21), is rotatably arranged on described support；
4th roller (22), is rotatably arranged on described support, is positioned at described 3rd roller (21)
Lower section and engage with described 3rd roller (21), pass for described the first film and substrate to be formed
Gap.
7. according to the calendaring system according to any one of claim 1-6, it is characterised in that: also include entangling
Whether deflection device (7), for detecting the mobile route of described the first film and/or substrate at default rail
On mark, to adjust the mobile route of described the first film and/or substrate on described desired guiding trajectory.
8. according to the calendaring system according to any one of claim 1-7, it is characterised in that: described feed
Device (1) is at least three, is respectively used to carry described substrate, described the first film and protecting film；
Described press fit device (2) at least two, is respectively used to be pressed together on described the first film described
In substrate, and described protecting film is pressed together on described the first film.
9. according to the calendaring system described in any one of claim 1-8, it is characterised in that: also include at least
Two angle regulators (8), are slidably disposed on described support, at least one described angle
Adjusting means (8) is positioned between described charging gear (1) and described press fit device (2), is used for changing
Become and be delivered to the described the first film on described press fit device (2) or guarantor through described charging gear (1)
The size of the angle formed between cuticula and described substrate；
At least one described angle regulator (8) is arranged on described material collecting device (3) and described pressure
Between locking device (2), so that the thin film formed after Ya Yan is in tensioning state.
Calendaring system the most according to claim 9, it is characterised in that: described angle regulator
(8) at least one transition wheel is included.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610621783.4A CN106003517A (en) | 2016-08-01 | 2016-08-01 | Calendering system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610621783.4A CN106003517A (en) | 2016-08-01 | 2016-08-01 | Calendering system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106003517A true CN106003517A (en) | 2016-10-12 |
Family
ID=57134146
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610621783.4A Pending CN106003517A (en) | 2016-08-01 | 2016-08-01 | Calendering system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106003517A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108189436A (en) * | 2018-01-22 | 2018-06-22 | 杨康君 | PVC film system of processing |
| CN108262905A (en) * | 2018-01-22 | 2018-07-10 | 娄军 | A kind of PVC film system of processing |
| CN108297321A (en) * | 2018-01-26 | 2018-07-20 | 杨康君 | A kind of PVC film highly-efficient processing system |
| CN108748816A (en) * | 2018-04-01 | 2018-11-06 | 杨康君 | A kind of system of processing PVC film |
| CN109896316A (en) * | 2018-03-31 | 2019-06-18 | 娄军 | The coiled strip system of processing of PVC film |
| CN115625837A (en) * | 2022-10-12 | 2023-01-20 | 南通百纳数码新材料有限公司 | Discharging processor for calendering PVC film |
-
2016
- 2016-08-01 CN CN201610621783.4A patent/CN106003517A/en active Pending
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108189436A (en) * | 2018-01-22 | 2018-06-22 | 杨康君 | PVC film system of processing |
| CN108262905A (en) * | 2018-01-22 | 2018-07-10 | 娄军 | A kind of PVC film system of processing |
| CN108297321A (en) * | 2018-01-26 | 2018-07-20 | 杨康君 | A kind of PVC film highly-efficient processing system |
| CN108297321B (en) * | 2018-01-26 | 2019-08-06 | 温州市嘉丰复合材料有限公司 | A kind of PVC film highly-efficient processing system |
| CN109896316A (en) * | 2018-03-31 | 2019-06-18 | 娄军 | The coiled strip system of processing of PVC film |
| CN108748816A (en) * | 2018-04-01 | 2018-11-06 | 杨康君 | A kind of system of processing PVC film |
| CN108748816B (en) * | 2018-04-01 | 2020-08-28 | 海宁嘉诚彩膜科技有限公司 | System for processing PVC membrane |
| CN115625837A (en) * | 2022-10-12 | 2023-01-20 | 南通百纳数码新材料有限公司 | Discharging processor for calendering PVC film |
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Legal Events
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| C06 | Publication | ||
| PB01 | Publication | ||
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20161012 |