CN106002251A - Assembly line and assembly method for front calipers - Google Patents

Assembly line and assembly method for front calipers Download PDF

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Publication number
CN106002251A
CN106002251A CN201610527315.0A CN201610527315A CN106002251A CN 106002251 A CN106002251 A CN 106002251A CN 201610527315 A CN201610527315 A CN 201610527315A CN 106002251 A CN106002251 A CN 106002251A
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CN
China
Prior art keywords
caliper
accommodating tool
cylinder
ready
piston
Prior art date
Application number
CN201610527315.0A
Other languages
Chinese (zh)
Other versions
CN106002251B (en
Inventor
谢鸥
朱淑梅
沈林
曹洋
Original Assignee
苏州科技学院
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Publication date
Application filed by 苏州科技学院 filed Critical 苏州科技学院
Priority to CN201610527315.0A priority Critical patent/CN106002251B/en
Publication of CN106002251A publication Critical patent/CN106002251A/en
Application granted granted Critical
Publication of CN106002251B publication Critical patent/CN106002251B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control

Abstract

The invention discloses an assembly line and assembly method for front calipers. The assembly line comprises a guide sleeve and skeleton sealing ring pressing device, a locating pin installation device, an O-ring, an actuator assembly and snap spring installation device, a wire drawing stand installation device, a pulling plate pressing device, a nut installation device, a piston seal ring and dust cover installation device, a piston assembly installation device and a brake pad module installation and oiling device which are sequentially arranged, and further comprises a controller which is connected with the guide sleeve and skeleton sealing ring pressing device, the locating pin installation device, the O-ring, the actuator assembly and snap spring installation device, the wire drawing stand installation device, the pulling plate pressing device, the nut installation device, the piston seal ring and dust cover installation device, the piston assembly installation device and the brake pad module installation and oiling device. According to the assembly line and assembly method for the front calipers, all the stations used for assembling the front calipers are connected into a production line, most of operations use equipment instead of manual work, so that working accuracy and production efficiency are improved, and the labor intensity of workers is relieved.

Description

Front clamp assembly line and assembly method
Technical field
The present invention relates to front clamp assembling field, particularly to front clamp assembly line and assembly method.
Background technology
Front clamp are the strength member at braking automobile position, because the security performance of automobile is played important by the quality of clamp before this Effect, the method mostly using manual assembly the most before assembly during clamp, but manual assembly not only inefficiency, and people's frock Join precision low so that product defective products rate is high, has a strong impact on the productivity effect of enterprise.
Summary of the invention
Present invention solves the technical problem that and be to provide a kind of automaticity that improves, the front clamp assembly line of quickening production efficiency.
The technical solution adopted for the present invention to solve the technical problems is: front clamp assembly line, including the guide pin bushing set gradually and bone Frame press mounting device for seal rings, positioning pin installing device, O RunddichtringO, affector assembly and jump ring erecting device, wire pulling rack peace Assembling device, arm-tie press-loading apparatus, nut mounting device, piston packing and dust cover erecting device, piston assembly erecting device Install and oiling device with brake block module, also include controller, described guide pin bushing and backbone sealing ring press-loading apparatus, alignment pin peace Assembling device, O RunddichtringO, affector assembly and jump ring erecting device, wire pulling rack erecting device, arm-tie press-loading apparatus, nut Erecting device, piston packing and dust cover erecting device, piston assembly erecting device and brake block module are installed and oiling device Connect with controller respectively.
Further: described guide pin bushing and backbone sealing ring press-loading apparatus include guide pin bushing and backbone sealing ring accommodating tool, guide pin bushing and Backbone sealing ring accommodating tool top is provided with the first sensor detection mouth communicated and the second sensor detection mouth, first sensor Detection mouth and the second sensor detection mouth equal height are respectively arranged with first sensor and the second sensor, guide pin bushing and the bone of correlation Frame sealing ring accommodating tool is provided around the first caliper accommodating tool, be provided with in described guide pin bushing accommodating tool the first upperpush rod and Driving the pressure guide sleeve mechanism that upperpush rod moves upward, described guide pin bushing accommodating tool is provided above the first hold-down devices, presses for first time It is provided with backbone sealing ring hold-down devices in device, also includes the first oiling device being arranged on below backbone sealing ring hold-down devices, Described guide pin bushing and backbone sealing ring accommodating tool side are additionally provided with first and get cylinder ready and be arranged on first and get ready on cylinder output shaft The first dot head, also include that the first pressure transducer of being arranged in the first hold-down devices and the first upperpush rod connect first Displacement transducer and the second displacement sensor being connected with sealing ring hold-down devices.
Further: described alignment pin press-loading apparatus includes alignment pin accommodating tool, and described alignment pin accommodating tool is provided with The 3rd sensor detection mouth communicated, described the 3rd sensor that just the 3rd sensor detection mouth both sides are provided with correlation, location Pin accommodating tool is provided around the second caliper accommodating tool, is provided with the second upperpush rod and driving in described alignment pin press-loading apparatus Second upperpush rod moves upward pressure dowel mechanism, also includes the second hold-down devices being arranged on above alignment pin accommodating tool, institute It is provided with the second pressure transducer in stating the second hold-down devices, also includes the triple motion sensor being arranged on the second upperpush rod, Described alignment pin accommodating tool side be additionally provided with second get ready cylinder and be arranged on second get ready on cylinder output shaft second get ready Head.
Further: described O RunddichtringO, affector assembly and jump ring erecting device include pre-installing spring mechanism, O Testing agency and jump ring assembling mechanism, described prepackage spring mechanism includes jump ring accommodating tool, of described jump ring accommodating tool Side is claw, also includes the claw drive mechanism driving claw to open, is additionally provided with affector locating piece in jump ring accommodating tool, Described sealing ring testing agency includes affector accommodating tool, and described affector accommodating tool side differing heights is from high to low difference Being provided with the 4th sensor and the 5th sensor, described jump ring assembling mechanism includes the 3rd caliper accommodating tool, described 3rd caliper Accommodating tool is provided above press-fiting detection components, described in press-fit detection components from outside to inside be followed successively by pressure card spring sleeve, jump ring inspection Survey sleeve and pressure affector sleeve, also include driving and press-fit first time air cylinder that detection components moves downward, driving pressure affector Second time air cylinder that sleeve moves downward, the 3rd time air cylinder and driving jump ring detection that driving pressure card spring sleeve moves downward are overlapped The 4th cylinder that cylinder moves downward, described 4th cylinder output shaft is provided with the first displacement transducer, also includes being arranged on caliper The hold down gag of accommodating tool side, described 3rd caliper accommodating tool side is additionally provided with the 3rd and gets cylinder ready and be arranged on the 3rd Get the 3rd dot head on cylinder output shaft ready.
Further: described wire pulling rack erecting device includes the 4th caliper accommodating tool, described 4th caliper accommodating tool both sides Being provided with rotary cylinder, rotary cylinder is arranged above compact heap, and the 4th caliper accommodating tool side is additionally provided with wire pulling rack and promotes Cylinder, described 4th caliper accommodating tool is provided above air cylinder under the first screw gun, under described first screw gun under air cylinder Side connects to be had multiple first screw gun, described 4th caliper accommodating tool side to be additionally provided with the 4th to get cylinder and be arranged on the 4th ready Get the 4th dot head on cylinder output shaft ready.
Further: described arm-tie press-loading apparatus includes the 5th caliper accommodating tool, sets above described 5th caliper accommodating tool It is equipped with arm-tie fixture, also includes the arm-tie clamp rotating mechanism driving arm-tie fixture to rotate and drawing that driving arm-tie fixture moves downward Board clamp drives cylinder, is provided with the 6th sensor in described arm-tie fixture, and described 5th caliper accommodating tool side is provided with note Oil rotary cylinder, described oiling rotary cylinder is provided with the second oiling device, and described 5th caliper accommodating tool side also sets up Having the 5th get cylinder ready and be arranged on the 5th the 5th dot head getting ready on cylinder output shaft, described nut mounting device includes the 6th Caliper accommodating tool, described 6th caliper accommodating tool is provided above the second screw gun and drives the second screw gun to move downward Air cylinder under second screw gun, described 6th caliper accommodating tool side is additionally provided with the 6th and gets cylinder ready and be arranged on the 6th and get ready The 6th dot head on cylinder output shaft.
Further: piston packing and dust cover erecting device include the 7th caliper accommodating tool, also include driving the 7th pincers The 7th caliper accommodating tool rotating mechanism that body accommodating tool rotates, described 7th caliper accommodating tool is provided above sealing ring inspection Surveying device, also include that the detection driving seal ring detection device to move downward drives cylinder, described seal ring detection device includes using In the detection head being attached on sealing ring, also include the 4th displacement transducer being connected with detection head, described 7th caliper accommodating tool Side is additionally provided with the 7th and gets cylinder ready and be arranged on the 7th the 7th dot head getting ready on cylinder output shaft.
Further: described piston assembly erecting device includes first piston accommodating tool, also include driving first piston to place The first piston accommodating tool rotating mechanism that frock rotates, first piston accommodating tool side is provided with grease injection cylinder, described note Connect on oils and fats cylinder output shaft and have grease injection and dress fluid body, also include the 8th caliper accommodating tool and drive the 8th caliper to put Putting the 8th caliper accommodating tool rotary drive mechanism that frock rotates, described 8th caliper accommodating tool is provided above the second piston Accommodating tool, also includes the second piston accommodating tool drive mechanism driving the second piston accommodating tool to move downward, the described 8th Caliper accommodating tool side is provided with air blowing cylinder, and air blowing cylinder output shaft is provided with blowning installation.
Further: described brake block module is installed and oiling device includes slide rail, and described slide rail is provided with brake block module Accommodating tool, also includes driving brake sheet module accommodating tool brake block module accommodating tool driving means of movement on slide rail, Described slide rail is arranged above the 3rd oiling device and First look detecting system, also includes driving the 3rd oiling device to transport downwards Air cylinder under the 3rd dynamic oiling device.
The invention also discloses clamp assembly method before one, including:
Guide pin bushing and backbone sealing ring press-loading apparatus: manually guide pin bushing and backbone sealing ring are put into guide pin bushing and backbone sealing ring accommodating tool On, then first sensor and the second sensor detect, and when guide pin bushing is placed correct, first sensor above will Receiving signal, the second sensor does not has signal, and when guide pin bushing puts back, guide pin bushing cannot be fixed on guide pin bushing and backbone sealing ring is placed In frock, guide pin bushing can fall, and now the second sensor can receive signal, and controller can send alarm, reminds workman to relay Putting guide pin bushing, after having placed, then be placed into by caliper on the first caliper accommodating tool, the first hold-down devices declines, reinforced seal Circle hold-down devices declines, and is press fit in caliper by backbone sealing ring, and the first oiling device carries out oil injection operation simultaneously, and then pressure is led Set mechanism driving upperpush rod moves upward and presses fit in caliper by guide pin bushing, after having press-fited, and the first hold-down devices and pressure guide sleeve mechanism Return, when the detection data of the first pressure transducer, the first displacement transducer and second displacement sensor are the most qualified, first dozen Point cylinder stretches out, and the first dot head carries out getting ready operation on caliper, after completing, is manually taken out by product;
Alignment pin press-fits: being first placed into by alignment pin in alignment pin accommodating tool, the 3rd sensor detects that alignment pin is in place After, manually caliper being placed on the second caliper accommodating tool, the second hold-down devices declines pushes down caliper, and pressure dowel mechanism drives Dynamic second upperpush rod moves upward and is pressed in caliper by alignment pin, and after having press-fited, pressure dowel mechanism returns, when controller is examined Measure the second pressure transducer and triple motion sensing data the most qualified time, second gets cylinder ready stretches out, the second dot head pincers Carry out on body getting operation ready, after completing, manually product is taken out;
O RunddichtringO, affector assembly and jump ring are installed: claw drive mechanism drives claw to open, and jump ring is put into jump ring and puts Put in frock, place into affector, jump ring is snapped in affector in advance, the most again affector is put on affector accommodating tool, Whether there is signal to detect the presence or absence of O by the 4th sensor and the 5th sensor and have several, after completing, manually will make Install in caliper with device, caliper is put on the 3rd caliper accommodating tool, starting device, press under hold down gag and caliper is fixed, First time air cylinder will press-fit detection components and be depressed into position, and second time pressure affector sleeve is pressed onto in affector by air cylinder, will make It is pressed onto in caliper with device, under the 3rd time air cylinder band dynamic pressure jump ring sleeve, presses jump ring, by circlip press-loading to affector, then Two times air cylinder resets, and the 4th time air cylinder drives presses under jump ring detection sleeve, sentences according to the detection data of the first displacement transducer Whether disconnected jump ring is press-fit into place, detect qualified after, first time air cylinder, the 3rd time air cylinder and the 4th time air cylinder reset, the Three get cylinder ready stretches out, and the 3rd dot head carries out getting ready operation on caliper, and then hold down gag is retracted, and is manually taken out by product;
Wire pulling rack is installed: is first manually placed on the 4th caliper accommodating tool by caliper, is manually put on caliper by wire pulling rack, people Screw is put on caliper by work, starting device, and rotary cylinder rotates and product pushed down by compact heap, then under the first screw gun Air cylinder drives to press under the first screw gun and carries out split nut operation, then the first screw gun pine screw once, and wire pulling rack promotes cylinder Stretching out to promote wire pulling rack and put in place, the first screw gun, again by screw locking, then the 4th is got cylinder ready and is stretched out, and the 4th dot head exists Carry out on caliper getting operation ready, after completing, each reset, manually product is taken out;
Arm-tie press-fits: is first manually installed in arm-tie fixture by arm-tie, is manually placed into by caliper on the 5th caliper accommodating tool, Starting device, oiling rotary cylinder rotates and is rotated to the 5th caliper accommodating tool by the second oiling device, the second oiling device pair Backbone sealing ring carries out oil injection operation, and then oiling rotary cylinder rotates and returns, and arm-tie fixture drives under air cylinder driven arm-tie fixture Pressure, then arm-tie clamp rotating mechanism is by push-jump for the arm-tie inclined-plane making arm-tie first come to wire pulling rack to certain position, then arm-tie Fixture drives air cylinder driven arm-tie fixture to press under continuing so that arm-tie is fitted with caliper, and after completing, the 5th gets cylinder ready stretches out, 5th dot head carries out getting ready operation on caliper, after completing, and each reset, manually product is taken out;
Nut is installed: being manually placed on the 6th caliper accommodating tool by caliper, placing screws on caliper, under the second screw gun Air cylinder drives general who has surrendered's screw locking under the second screw gun, and after completing, the 6th gets cylinder ready stretches out, and the 6th dot head is on caliper Carrying out getting operation ready, then under the second screw gun, air cylinder resets, and is manually taken out by product;
Piston packing and dust cover are installed: be first manually assembled in caliper by sealing ring, then caliper is placed into the 7th caliper puts Putting in frock, starting device, detection drives air cylinder driven seal ring detection device to decline so that detection head is adjacent to sealing ring, work Dress rotating mechanism drives the 7th caliper accommodating tool band moving caliper to rotate, and the 4th displacement transducer is by detecting the circular runout value of head Judging whether sealing ring assembles qualified, after having detected, detection drives cylinder to reset, and the 7th gets cylinder ready stretches out, and the 7th gets ready Head carries out getting operation ready on caliper, after completing, each reset, manually takes out caliper, the most manually installed dust cover;
Piston assembly is installed: be first manually placed on first piston accommodating tool by piston, first piston accommodating tool rotating mechanism Driving first piston accommodating tool to start to rotate, grease injection cylinder stretches out, and starts piston grease injection and assembling liquid, after completing, Being taken out by piston and put into the second piston accommodating tool, caliper is put into the 8th caliper accommodating tool, air blowing cylinder stretches out to anti- Air blowing spreading dust cover in dust hood, the second piston accommodating tool declines, is pressed in caliper by piston, the 8th caliper accommodating tool rotation Turning drive mechanism drives the 8th caliper accommodating tool rotation to be tightened by piston, and then, blowning installation switches to negative pressure state, takes out Additional air in dust cover, after completing, each reset, manually takes out product;
Brake block module is installed and oiling: manually brake block module being put into brake block module accommodating tool, brake block module is put Putting frock driving means and move to below the 3rd oiling device and First look detecting system by brake block module accommodating tool, first regards Feeling that detecting system carries out detection of taking pictures, the model of detection brake block module is the most correct, if model is correct, under the 3rd oiling device Fall carries out oil injection operation, and after having operated, brake block module accommodating tool is pushed out to by brake block module accommodating tool driving means In face of operator, manually installing another sheet sheet metal in brake block module, brake block module accommodating tool driving means continues It is pulled to brake block module below First look detecting system detect whether sheet metal is installed and put in place, installs after putting in place, by brake block Module accommodating tool is released, and is manually taken out by product.
The invention has the beneficial effects as follows: the present invention will assemble each station of front clamp and connect into a production line, and great majority behaviour Make to be replaced manual operation by equipment, not only increase machining accuracy, also improve production efficiency simultaneously, decrease the work of workman Intensity.
Accompanying drawing explanation
Fig. 1 is guide pin bushing and backbone sealing ring press-loading apparatus schematic diagram.
Fig. 2 is guide pin bushing and backbone sealing ring press-loading apparatus axonometric chart.
Fig. 3 is positioning pin installing device schematic diagram.
Fig. 4 is O RunddichtringO, affector assembly and jump ring erecting device schematic diagram.
Fig. 5 is wire pulling rack erecting device schematic diagram.
Fig. 6 is nut mounting device schematic diagram.
Fig. 7 is piston assembly erecting device schematic diagram.
Fig. 8 is that brake block module is installed and oiling device schematic diagram.
Figure is labeled as: guide pin bushing and backbone sealing ring accommodating tool 11, first sensor the 12, second sensor 13, first clamp Body accommodating tool 14, pressure guide sleeve mechanism the 15, first hold-down devices 16, first get ready cylinder 17, alignment pin accommodating tool 21, Second caliper accommodating tool the 22, second hold-down devices 23, pressure dowel mechanism 24, second get ready cylinder 25, jump ring place work Fill 31, claw the 32, the 3rd caliper accommodating tool 33, press-fit 34, first time air cylinder 35 of detection components, hold down gag 36, 3rd get cylinder 37 ready, the 4th caliper accommodating tool 41, rotary cylinder 42, compact heap 43, wire pulling rack promote cylinder 44, the Air cylinder the 45, first screw gun the 46, the 6th caliper accommodating tool the 51, second screw gun the 52, second screw gun under one screw gun Lower air cylinder the 53, the 6th dot head the 54, the 8th caliper accommodating tool the 61, second piston accommodating tool drive mechanism 62, air blowing Cylinder 63, blowning installation 64, slide rail 71, brake block module accommodating tool 72, brake block module accommodating tool driving means 73, Air cylinder 75 under 3rd oiling device the 74, the 3rd oiling device.
Detailed description of the invention
The present invention is further described with detailed description of the invention below in conjunction with the accompanying drawings.
Clamp assembly line before as depicted, installs dress including the guide pin bushing set gradually and backbone sealing ring press-loading apparatus, alignment pin Put, O RunddichtringO, affector assembly and jump ring erecting device, wire pulling rack erecting device, arm-tie press-loading apparatus, nut are installed Device, piston packing and dust cover erecting device, piston assembly erecting device and brake block module are installed and oiling device, also Including controller, described guide pin bushing and backbone sealing ring press-loading apparatus, positioning pin installing device, O RunddichtringO, affector assembly And jump ring erecting device, wire pulling rack erecting device, arm-tie press-loading apparatus, nut mounting device, piston packing and dust cover peace Assembling device, piston assembly erecting device and brake block module are installed and oiling device connects with controller respectively.
Wherein, described guide pin bushing and backbone sealing ring press-loading apparatus include guide pin bushing and backbone sealing ring accommodating tool 11, guide pin bushing and skeleton Sealing ring accommodating tool 11 top is provided with the first sensor 12 communicated and detects mouth and the second sensor 13 detects mouth, and first passes Sensor 12 detects mouth and the second sensor 13 detects mouth equal height and is respectively arranged with first sensor 12 and second sensing of correlation Device 13, guide pin bushing and backbone sealing ring accommodating tool 11 are provided around the first caliper accommodating tool 14, described guide pin bushing accommodating tool Inside being provided with the first upperpush rod and the pressure guide sleeve mechanism 15 driving upperpush rod to move upward, described guide pin bushing accommodating tool is provided above First hold-down devices 16, is provided with backbone sealing ring hold-down devices in the first hold-down devices 16, also include being arranged on reinforced seal The first oiling device below circle hold-down devices, described guide pin bushing and backbone sealing ring accommodating tool 11 side are additionally provided with first and get ready Cylinder 17 and be arranged on first and get the first dot head on cylinder 17 output shaft ready, also includes being arranged in the first hold-down devices 16 The first pressure transducer and the first displacement transducer of connecting of the first upperpush rod and the second that is connected with sealing ring hold-down devices Displacement sensor, during assembling, is manually put into guide pin bushing and backbone sealing ring on guide pin bushing and backbone sealing ring accommodating tool 11, and then One sensor 12 and the second sensor 13 detect, and when guide pin bushing is placed correct, first sensor 12 above will connect Receiving signal, the second sensor 13 does not has signal, and when guide pin bushing puts back, guide pin bushing cannot be fixed on guide pin bushing and backbone sealing ring is placed In frock 11, guide pin bushing can fall, and now the second sensor 13 can receive signal, and controller can send alarm, reminds workman Reappose guide pin bushing, after having placed, then caliper is placed on the first caliper accommodating tool 14, the first hold-down devices 16 times Fall, backbone sealing ring hold-down devices declines, is press fit in caliper by backbone sealing ring, and the first oiling device carries out oiling behaviour simultaneously Make, then press guide sleeve mechanism 15 to drive upperpush rod to move upward guide pin bushing and press fit in caliper, after having press-fited, press-fit for first time Put 16 and press guide sleeve mechanism 15 to return, when the first pressure transducer, the first displacement transducer and the detection of second displacement sensor When data are the most qualified, first gets cylinder 17 ready stretches out, and the first dot head carries out getting operation ready on caliper, after completing, manually will Product is taken out;
Wherein, described alignment pin press-loading apparatus includes alignment pin accommodating tool 21, and described alignment pin accommodating tool 21 is provided with The 3rd sensor detection mouth communicated, described the 3rd sensor that just the 3rd sensor detection mouth both sides are provided with correlation, location Pin accommodating tool 21 is provided around the second caliper accommodating tool 22, is provided with the second upperpush rod in described alignment pin press-loading apparatus Press dowel mechanism 24 with driving the second upperpush rod to move upward, also include being arranged on second above alignment pin accommodating tool 21 Hold-down devices 23, is provided with the second pressure transducer in described second hold-down devices 23, also includes being arranged on the second upperpush rod Triple motion sensor, described alignment pin accommodating tool 21 side is additionally provided with second and gets cylinder 25 ready and be arranged on second dozen The second dot head on some cylinder 25 output shaft, during assembling, is first placed into alignment pin in alignment pin accommodating tool 21, the 3rd After sensor detects that alignment pin is in place, manually caliper is placed on the second caliper accommodating tool 22, the second hold-down devices Caliper is pushed down in 23 declines, and pressure dowel mechanism 24 drives the second upperpush rod to move upward alignment pin and is pressed in caliper, press-fited Cheng Hou, pressure dowel mechanism 24 returns, when controller detects that the second pressure transducer and triple motion sensing data are the most qualified Time, second gets cylinder 25 ready stretches out, and the second dot head carries out getting operation ready on caliper, after completing, is manually taken out by product;
Wherein, described O RunddichtringO, affector assembly and jump ring erecting device include pre-installing spring mechanism, O testing machine Structure and jump ring assembling mechanism, described prepackage spring mechanism includes jump ring accommodating tool 31, of described jump ring accommodating tool 31 Side is claw 32, also includes the claw drive mechanism driving claw 32 to open, is additionally provided with effect in jump ring accommodating tool 31 Device locating piece, described sealing ring testing agency includes affector accommodating tool, described affector accommodating tool side differing heights from High to low the 4th sensor and the 5th sensor of being respectively arranged with, described jump ring assembling mechanism includes the 3rd caliper accommodating tool 33, Described 3rd caliper accommodating tool 33 is provided above press-fiting detection components 34, described in press-fit detection components 34 the most successively For pressure card spring sleeve, jump ring detection sleeve and pressure affector sleeve, also include driving press-fit that detection components 34 moves downward first Lower air cylinder 35, second time air cylinder that driving pressure affector sleeve moves downward, driving pressure card spring sleeve move downward the 3rd The 4th cylinder that lower air cylinder and driving jump ring detection sleeve move downward, described 4th cylinder output shaft is provided with the first displacement Sensor, also includes the hold down gag 36 being arranged on caliper accommodating tool side, and described 3rd caliper accommodating tool 33 side is also Being provided with the 3rd get cylinder 37 ready and be arranged on the 3rd and get the 3rd dot head on cylinder 37 output shaft ready, claw drive mechanism is driven Dynamic claw 32 opens, and jump ring is put into jump ring accommodating tool 31, places into affector, snapped in advance in affector by jump ring, Affector is put on affector accommodating tool the most again, whether have signal to detect O by the 4th sensor and the 5th sensor The presence or absence of type circle with have several, after completing, manually affector is installed in caliper, caliper is put into the 3rd caliper accommodating tool 33 On, starting device, hold down gag presses for 36 times and fixed by caliper, and first time air cylinder 35 will press-fit detection components 34 and be depressed into Position, second time pressure affector sleeve is pressed onto in affector by air cylinder, affector is pressed onto in caliper, and the 3rd time air cylinder drives Pressing jump ring under pressure card spring sleeve, by circlip press-loading to affector, then second time air cylinder resets, and the 4th time air cylinder drives Jump ring detection sleeve under press, judge whether jump ring is press-fit into place according to the detection data of the first displacement transducer, detect qualified after, First time air cylinder 35, the 3rd time air cylinder and the 4th time air cylinder reset, and the 3rd gets cylinder 37 ready stretches out, the 3rd dot head Carrying out getting operation ready on caliper, then hold down gag 36 is retracted, and is manually taken out by product;
Wherein, described wire pulling rack erecting device includes the 4th caliper accommodating tool 41, described 4th caliper accommodating tool 41 both sides Being provided with rotary cylinder 42, rotary cylinder 42 is arranged above compact heap 43, and the 4th caliper accommodating tool 41 side is additionally provided with Wire pulling rack promotes cylinder 44, and described 4th caliper accommodating tool 41 is provided above 46 times air cylinders 45 of the first screw gun, described Connect below first screw gun 46 times air cylinder 45 and have multiple first screw gun 46, described 4th caliper accommodating tool 41 side It is additionally provided with the 4th get cylinder ready and be arranged on the 4th the 4th dot head getting ready on cylinder output shaft, first manually caliper is placed into On 4th caliper accommodating tool 41, manually wire pulling rack is put on caliper, manually screw is put on caliper, starting device, rotation Rotaring cylinder 42 rotates and product is pushed down by compact heap 43, and then 46 times air cylinders 45 of the first screw gun drive the first screw gun 46 times pressure carries out split nut operation, then the first screw gun 46 pine screw once, and wire pulling rack promotes cylinder 44 to stretch out wire pulling rack Promotion puts in place, and the first screw gun 46, again by screw locking, then the 4th is got cylinder ready and stretched out, and the 4th dot head is carried out on caliper Get operation ready, after completing, each reset, manually product is taken out;
Wherein, described arm-tie press-loading apparatus includes that the 5th caliper accommodating tool, described 5th caliper accommodating tool are provided above drawing Board clamp, also includes the arm-tie clamp rotating mechanism driving arm-tie fixture to rotate and the arm-tie fixture driving arm-tie fixture to move downward Driving cylinder, be provided with the 6th sensor in described arm-tie fixture, described 5th caliper accommodating tool side is provided with oiling and rotates Cylinder, described oiling rotary cylinder is provided with the second oiling device, and described 5th caliper accommodating tool side is additionally provided with the 5th Getting cylinder ready and be arranged on the 5th the 5th dot head getting ready on cylinder output shaft, described nut mounting device includes that the 6th caliper is put Putting frock 51, described 6th caliper accommodating tool 51 is provided above the second screw gun 52 and drives the second screw gun 52 downward Air cylinder 53 under second screw gun of motion, described 6th caliper accommodating tool 51 side is additionally provided with the 6th and gets cylinder ready and set Put and get the 6th dot head 54 on cylinder output shaft ready the 6th, first manually arm-tie is installed in arm-tie fixture, manually by caliper Being placed on the 5th caliper accommodating tool, starting device, oiling rotary cylinder rotates and rotates the second oiling device to the 5th caliper On accommodating tool, the second oiling device carries out oil injection operation to backbone sealing ring, and then oiling rotary cylinder rotates and returns, arm-tie Fixture drives and presses under air cylinder driven arm-tie fixture, and then arm-tie clamp rotating mechanism makes arm-tie first by push-jump for arm-tie to certain position Coming to the inclined-plane of wire pulling rack, then arm-tie fixture drives air cylinder driven arm-tie fixture to press under continuing so that arm-tie is fitted with caliper, After completing, the 5th gets cylinder ready stretches out, and the 5th dot head carries out getting ready operation on caliper, after completing, and each reset, people Product is taken out by work, is then manually placed on the 6th caliper accommodating tool 51 by caliper, placing screws on caliper, the second spiral shell Under silk rifle, air cylinder 53 drives 52 times general who has surrendered's screw lockings of the second screw gun, and after completing, the 6th gets cylinder ready stretches out, the 6th dozen Nodding and 54 carry out getting operation ready on caliper, then under the second screw gun, air cylinder 53 resets, and is manually taken out by product;
Wherein, piston packing and dust cover erecting device include the 7th caliper accommodating tool, also include driving the 7th caliper to place The 7th caliper accommodating tool rotating mechanism that frock rotates, described 7th caliper accommodating tool is provided above seal ring detection device, Also including that the detection driving seal ring detection device to move downward drives cylinder, described seal ring detection device includes for being attached to close Detection head in seal, also includes the 4th displacement transducer being connected with detection head, and described 7th caliper accommodating tool side also sets It is equipped with the 7th get cylinder ready and be arranged on the 7th the 7th dot head getting ready on cylinder output shaft, during assembling, the most artificial by sealing ring Being assembled in caliper, then be placed into by caliper on the 7th caliper accommodating tool, starting device, detection drives air cylinder driven sealing ring Detection device declines so that detection head is adjacent to sealing ring, and frock rotating mechanism drives the 7th caliper accommodating tool band moving caliper to rotate, By the circular runout value of detection head, 4th displacement transducer judges whether sealing ring assembles qualified, and after having detected, detection drives Cylinder resets, and the 7th gets cylinder ready stretches out, and the 7th dot head carries out getting ready operation on caliper, after completing, and each reset, Manually caliper is taken out, the most manually installed dust cover;
Wherein, described piston assembly erecting device includes first piston accommodating tool, also includes driving the rotation of first piston accommodating tool The first piston accommodating tool rotating mechanism turned, first piston accommodating tool side is provided with grease injection cylinder, described grease injection gas Connect on cylinder output shaft and have grease injection and dress fluid body, also include the 8th caliper accommodating tool 61 and drive the 8th caliper to place work The 8th caliper accommodating tool rotary drive mechanism that dress rotates, described 8th caliper accommodating tool 61 is provided above the second piston and puts Put frock, also include the second piston accommodating tool drive mechanism 62 driving the second piston accommodating tool to move downward, the described 8th Caliper accommodating tool 61 side is provided with air blowing cylinder 63, and air blowing cylinder 63 output shaft is provided with blowning installation 64, during assembling, First manually being placed on first piston accommodating tool by piston, first piston accommodating tool rotating mechanism drives first piston to place work Dress starts to rotate, and grease injection cylinder stretches out, and starts, to piston grease injection and assembling liquid, after completing, to be taken out by piston and put into second In piston accommodating tool, caliper being put into the 8th caliper accommodating tool 61, air blowing cylinder 63 stretches out to blow in dust cover and rises Opening dust cover, the second piston accommodating tool declines, and is pressed in caliper by piston, and the 8th caliper accommodating tool rotary drive mechanism drives Dynamic 8th caliper accommodating tool 61 rotates to be tightened piston, and then, blowning installation 64 switches to negative pressure state, takes out dust cover Interior additional air, after completing, each reset, manually takes out product;
Wherein, described brake block module is installed and oiling device includes slide rail 71, and described slide rail 71 is provided with brake block module Accommodating tool 72, also includes that driving brake sheet module accommodating tool 72 brake block module accommodating tool of movement on slide rail 71 drives Dynamic device 73, described slide rail 71 is arranged above the 3rd oiling device 74 and First look detecting system, also includes driving the Air cylinder 75 under the 3rd oiling device that three oiling devices 74 move downward, during assembling, manually puts into brake by brake block module In sheet module accommodating tool 72, brake block module accommodating tool driving means 73 moves brake block module accommodating tool 72 the to threeth Below oiling device 74 and First look detecting system, First look detecting system carries out detection of taking pictures, detection brake block module Model is the most correct, if model is correct, the 3rd oiling device 74 declines and carries out oil injection operation, after having operated, and brake block module Brake block module accommodating tool 72 is pushed out in face of operator by accommodating tool driving means 73, manually in brake block module Installing another sheet sheet metal, brake block module accommodating tool driving means 73 continues that brake block module is pulled to First look and detects system Below system, whether detection sheet metal is installed and is put in place, installs after putting in place, releases, brake block module accommodating tool 72 manually by product Take out.
The present invention will assemble each station of front clamp and connect into a production line, and great majority operation is replaced manual operation by equipment, Not only increase machining accuracy, also improve production efficiency simultaneously, decrease the labor intensity of workman.
The invention also discloses clamp assembly method before one, including:
Guide pin bushing and backbone sealing ring press-loading apparatus: manually guide pin bushing and backbone sealing ring are put into guide pin bushing and backbone sealing ring accommodating tool On, then first sensor and the second sensor detect, and when guide pin bushing is placed correct, first sensor above will Receiving signal, the second sensor does not has signal, and when guide pin bushing puts back, guide pin bushing cannot be fixed on guide pin bushing and backbone sealing ring is placed In frock, guide pin bushing can fall, and now the second sensor can receive signal, and controller can send alarm, reminds workman to relay Putting guide pin bushing, after having placed, then be placed into by caliper on the first caliper accommodating tool, the first hold-down devices declines, reinforced seal Circle hold-down devices declines, and is press fit in caliper by backbone sealing ring, and the first oiling device carries out oil injection operation simultaneously, and then pressure is led Set mechanism driving upperpush rod moves upward and presses fit in caliper by guide pin bushing, after having press-fited, and the first hold-down devices and pressure guide sleeve mechanism Return, when the detection data of the first pressure transducer, the first displacement transducer and second displacement sensor are the most qualified, first dozen Point cylinder stretches out, and the first dot head carries out getting ready operation on caliper, after completing, is manually taken out by product;
Alignment pin press-fits: being first placed into by alignment pin in alignment pin accommodating tool, the 3rd sensor detects that alignment pin is in place After, manually caliper being placed on the second caliper accommodating tool, the second hold-down devices declines pushes down caliper, and pressure dowel mechanism drives Dynamic second upperpush rod moves upward and is pressed in caliper by alignment pin, and after having press-fited, pressure dowel mechanism returns, when controller is examined Measure the second pressure transducer and triple motion sensing data the most qualified time, second gets cylinder ready stretches out, the second dot head pincers Carry out on body getting operation ready, after completing, manually product is taken out;
O RunddichtringO, affector assembly and jump ring are installed: claw drive mechanism drives claw to open, and jump ring is put into jump ring and puts Put in frock, place into affector, jump ring is snapped in affector in advance, the most again affector is put on affector accommodating tool, Whether there is signal to detect the presence or absence of O by the 4th sensor and the 5th sensor and have several, after completing, manually will make Install in caliper with device, caliper is put on the 3rd caliper accommodating tool, starting device, press under hold down gag and caliper is fixed, First time air cylinder will press-fit detection components and be depressed into position, and second time pressure affector sleeve is pressed onto in affector by air cylinder, will make It is pressed onto in caliper with device, under the 3rd time air cylinder band dynamic pressure jump ring sleeve, presses jump ring, by circlip press-loading to affector, then Two times air cylinder resets, and the 4th time air cylinder drives presses under jump ring detection sleeve, sentences according to the detection data of the first displacement transducer Whether disconnected jump ring is press-fit into place, detect qualified after, first time air cylinder, the 3rd time air cylinder and the 4th time air cylinder reset, the Three get cylinder ready stretches out, and the 3rd dot head carries out getting ready operation on caliper, and then hold down gag is retracted, and is manually taken out by product;
Wire pulling rack is installed: is first manually placed on the 4th caliper accommodating tool by caliper, is manually put on caliper by wire pulling rack, people Screw is put on caliper by work, starting device, and rotary cylinder rotates and product pushed down by compact heap, then under the first screw gun Air cylinder drives to press under the first screw gun and carries out split nut operation, then the first screw gun pine screw once, and wire pulling rack promotes cylinder Stretching out to promote wire pulling rack and put in place, the first screw gun, again by screw locking, then the 4th is got cylinder ready and is stretched out, and the 4th dot head exists Carry out on caliper getting operation ready, after completing, each reset, manually product is taken out;
Arm-tie press-fits: is first manually installed in arm-tie fixture by arm-tie, is manually placed into by caliper on the 5th caliper accommodating tool, Starting device, oiling rotary cylinder rotates and is rotated to the 5th caliper accommodating tool by the second oiling device, the second oiling device pair Backbone sealing ring carries out oil injection operation, and then oiling rotary cylinder rotates and returns, and arm-tie fixture drives under air cylinder driven arm-tie fixture Pressure, then arm-tie clamp rotating mechanism is by push-jump for the arm-tie inclined-plane making arm-tie first come to wire pulling rack to certain position, then arm-tie Fixture drives air cylinder driven arm-tie fixture to press under continuing so that arm-tie is fitted with caliper, and after completing, the 5th gets cylinder ready stretches out, 5th dot head carries out getting ready operation on caliper, after completing, and each reset, manually product is taken out;
Nut is installed: being manually placed on the 6th caliper accommodating tool by caliper, placing screws on caliper, under the second screw gun Air cylinder drives general who has surrendered's screw locking under the second screw gun, and after completing, the 6th gets cylinder ready stretches out, and the 6th dot head is on caliper Carrying out getting operation ready, then under the second screw gun, air cylinder resets, and is manually taken out by product;
Piston packing and dust cover are installed: be first manually assembled in caliper by sealing ring, then caliper is placed into the 7th caliper puts Putting in frock, starting device, detection drives air cylinder driven seal ring detection device to decline so that detection head is adjacent to sealing ring, work Dress rotating mechanism drives the 7th caliper accommodating tool band moving caliper to rotate, and the 4th displacement transducer is by detecting the circular runout value of head Judging whether sealing ring assembles qualified, after having detected, detection drives cylinder to reset, and the 7th gets cylinder ready stretches out, and the 7th gets ready Head carries out getting operation ready on caliper, after completing, each reset, manually takes out caliper, the most manually installed dust cover;
Piston assembly is installed: be first manually placed on first piston accommodating tool by piston, first piston accommodating tool rotating mechanism Driving first piston accommodating tool to start to rotate, grease injection cylinder stretches out, and starts piston grease injection and assembling liquid, after completing, Being taken out by piston and put into the second piston accommodating tool, caliper is put into the 8th caliper accommodating tool, air blowing cylinder stretches out to anti- Air blowing spreading dust cover in dust hood, the second piston accommodating tool declines, is pressed in caliper by piston, the 8th caliper accommodating tool rotation Turning drive mechanism drives the 8th caliper accommodating tool rotation to be tightened by piston, and then, blowning installation switches to negative pressure state, takes out Additional air in dust cover, after completing, each reset, manually takes out product;
Brake block module is installed and oiling: manually brake block module being put into brake block module accommodating tool, brake block module is put Putting frock driving means and move to below the 3rd oiling device and First look detecting system by brake block module accommodating tool, first regards Feeling that detecting system carries out detection of taking pictures, the model of detection brake block module is the most correct, if model is correct, under the 3rd oiling device Fall carries out oil injection operation, and after having operated, brake block module accommodating tool is pushed out to by brake block module accommodating tool driving means In face of operator, manually installing another sheet sheet metal in brake block module, brake block module accommodating tool driving means continues It is pulled to brake block module below First look detecting system detect whether sheet metal is installed and put in place, installs after putting in place, by brake block Module accommodating tool is released, and is manually taken out by product.
Particular embodiments described above, is further described the purpose of the present invention, technical scheme and beneficial effect, Be it should be understood that the specific embodiment that the foregoing is only the present invention, be not limited to the present invention, all in the present invention Spirit and principle within, any modification, equivalent substitution and improvement etc. done, should be included in protection scope of the present invention it In.

Claims (10)

1. clamp assembly line before, it is characterised in that: include guide pin bushing and backbone sealing ring press-loading apparatus, the alignment pin peace set gradually Assembling device, O RunddichtringO, affector assembly and jump ring erecting device, wire pulling rack erecting device, arm-tie press-loading apparatus, nut Erecting device, piston packing and dust cover erecting device, piston assembly erecting device and brake block module are installed and oiling device, Also including controller, described guide pin bushing and backbone sealing ring press-loading apparatus, positioning pin installing device, O RunddichtringO, affector are total Become and jump ring erecting device, wire pulling rack erecting device, arm-tie press-loading apparatus, nut mounting device, piston packing and dust cover Erecting device, piston assembly erecting device and brake block module are installed and oiling device connects with controller respectively.
2. front clamp assembly line as claimed in claim 1, it is characterised in that: described guide pin bushing and backbone sealing ring press-loading apparatus bag Include guide pin bushing and backbone sealing ring accommodating tool (11), guide pin bushing and backbone sealing ring accommodating tool (11) top and be provided with communicated One sensor detection mouth and the second sensor detection mouth, first sensor detection mouth and the second sensor detection mouth equal height are respectively It is provided with first sensor (12) and second sensor (13) of correlation, guide pin bushing and backbone sealing ring accommodating tool (11) around It is provided with the first caliper accommodating tool (14), is provided with the first upperpush rod in described guide pin bushing accommodating tool and drives upperpush rod upwards to transport Dynamic pressure guide sleeve mechanism (15), described guide pin bushing accommodating tool is provided above the first hold-down devices (16), the first hold-down devices (16) Inside it is provided with backbone sealing ring hold-down devices, also includes the first oiling device being arranged on below backbone sealing ring hold-down devices, institute State guide pin bushing and backbone sealing ring accommodating tool (11) side is additionally provided with first and gets cylinder (17) ready and be arranged on first and get gas ready The first dot head on cylinder (17) output shaft, the first pressure transducer also including being arranged in the first hold-down devices (16), The first displacement transducer being connected with the first upperpush rod and the second displacement sensor being connected with sealing ring hold-down devices.
3. front clamp assembly line as claimed in claim 1, it is characterised in that: described alignment pin press-loading apparatus includes that alignment pin is put Put frock (21), described alignment pin accommodating tool (21) is provided with the 3rd sensor detection mouth communicated, described just to the 3rd Sensor detection mouth both sides are provided with the 3rd sensor of correlation, and alignment pin accommodating tool (21) is provided around the second caliper and puts Put frock (22), in described alignment pin press-loading apparatus, be provided with the second upperpush rod and the compression set position driving the second upperpush rod to move upward Pin mechanism (24), also includes being arranged on second hold-down devices (23) of alignment pin accommodating tool (21) top, described second time It is provided with the second pressure transducer in pressure device (23), also includes the triple motion sensor being arranged on the second upperpush rod, institute State alignment pin accommodating tool (21) side to be additionally provided with second and get cylinder (25) ready and be arranged on second to get cylinder (25) ready defeated The second dot head on shaft.
4. clamp assembly line before as claimed in claim 1, it is characterised in that: described O RunddichtringO, affector assembly and Jump ring erecting device includes pre-installing spring mechanism, O testing agency and jump ring assembling mechanism, and described prepackage spring mechanism includes Jump ring accommodating tool (31), a side of described jump ring accommodating tool (31) is claw (32), also includes driving claw (32) The claw drive mechanism opened, is additionally provided with affector locating piece, described sealing ring testing agency in jump ring accommodating tool (31) Including affector accommodating tool, described affector accommodating tool side differing heights from high to low be respectively arranged with the 4th sensor and 5th sensor, described jump ring assembling mechanism includes the 3rd caliper accommodating tool (33), described 3rd caliper accommodating tool (33) Be provided above press-fiting detection components (34), described in press-fit detection components (34) from outside to inside be followed successively by pressure card spring sleeve, jump ring Detection sleeve and pressure affector sleeve, also include that driving press-fits first time air cylinder (35) that detection components (34) moves downward, Second time air cylinder that driving pressure affector sleeve moves downward, the 3rd time air cylinder that driving pressure card spring sleeve moves downward and driving The 4th cylinder that dynamic jump ring detection sleeve moves downward, described 4th cylinder output shaft is provided with the first displacement transducer, also wraps Including the hold down gag (36) being arranged on caliper accommodating tool side, described 3rd caliper accommodating tool (33) side is additionally provided with Three get cylinder (37) ready and are arranged on the 3rd and get the 3rd dot head on cylinder (37) output shaft ready.
5. front clamp assembly line as claimed in claim 1, it is characterised in that: described wire pulling rack erecting device includes the 4th caliper Accommodating tool (41), described 4th caliper accommodating tool (41) both sides are provided with rotary cylinder (42), rotary cylinder (42) Being arranged above compact heap (43), the 4th caliper accommodating tool (41) side is additionally provided with wire pulling rack and promotes cylinder (44), institute State the 4th caliper accommodating tool (41) and be provided above air cylinder (45) under the first screw gun (46), described first screw gun (46) Lower air cylinder (45) lower section connects has multiple first screw gun (46), described 4th caliper accommodating tool (41) side to also set up The 4th is had to get cylinder ready and be arranged on the 4th the 4th dot head getting ready on cylinder output shaft.
6. front clamp assembly line as claimed in claim 1, it is characterised in that: described arm-tie press-loading apparatus includes that the 5th caliper is put Putting frock, described 5th caliper accommodating tool is provided above arm-tie fixture, also includes the arm-tie fixture driving arm-tie fixture to rotate Rotating mechanism and the arm-tie fixture driving arm-tie fixture to move downward drive cylinder, are provided with the 6th sensor in described arm-tie fixture, Described 5th caliper accommodating tool side is provided with oiling rotary cylinder, and described oiling rotary cylinder is provided with the second oiling device, Described 5th caliper accommodating tool side is additionally provided with the 5th and gets cylinder ready and be arranged on the 5th get ready on cylinder output shaft the 5th dozen Nodding, described nut mounting device includes that the 6th caliper accommodating tool (51), described 6th caliper accommodating tool (51) top set It is equipped with the second screw gun (52) and drives air cylinder (53) under the second screw gun (52) the second screw gun of moving downward, described 6th caliper accommodating tool (51) side is additionally provided with the 6th and gets cylinder ready and be arranged on the 6th and get the 6th on cylinder output shaft ready Dot head (54).
7. front clamp assembly line as claimed in claim 1, it is characterised in that: piston packing and dust cover erecting device include 7th caliper accommodating tool, also includes the 7th caliper accommodating tool rotating mechanism driving the 7th caliper accommodating tool to rotate, described 7th caliper accommodating tool is provided above seal ring detection device, also includes the detection driving seal ring detection device to move downward Driving cylinder, described seal ring detection device includes the detection head for being attached on sealing ring, also includes and detect that head is connected the Four displacement transducers, described 7th caliper accommodating tool side is additionally provided with the 7th and gets cylinder ready and be arranged on the 7th to get cylinder ready defeated The 7th dot head on shaft.
8. front clamp assembly line as claimed in claim 1, it is characterised in that: described piston assembly erecting device includes that first lives Plug accommodating tool, also includes the first piston accommodating tool rotating mechanism driving first piston accommodating tool to rotate, and first piston is put Put frock side and be provided with grease injection cylinder, described grease injection cylinder output shaft connects and has grease injection and dress fluid body, also wrap Include the 8th caliper accommodating tool (61) and the 8th caliper accommodating tool rotation driving the 8th caliper accommodating tool (61) to rotate is driven Motivation structure, described 8th caliper accommodating tool (61) is provided above the second piston accommodating tool, also includes driving the second piston The second piston accommodating tool drive mechanism (62) that accommodating tool moves downward, described 8th caliper accommodating tool (61) side sets It is equipped with air blowing cylinder (63), air blowing cylinder (63) output shaft is provided with blowning installation (64).
9. front clamp assembly line as claimed in claim 1, it is characterised in that: described brake block module is installed and oiling device bag Include slide rail (71), described slide rail (71) is provided with brake block module accommodating tool (72), also include driving brake sheet module Accommodating tool (72) is at brake block module accommodating tool driving means (73) of the upper movement of slide rail (71), described slide rail (71) Be arranged above the 3rd oiling device (74) and First look detecting system, also include driving the 3rd oiling device (74) to Air cylinder (75) under 3rd oiling device of lower motion.
10. clamp assembly method before, including:
Guide pin bushing and backbone sealing ring press-loading apparatus: manually guide pin bushing and backbone sealing ring are put into guide pin bushing and backbone sealing ring accommodating tool On, then first sensor and the second sensor detect, and when guide pin bushing is placed correct, first sensor above will Receiving signal, the second sensor does not has signal, and when guide pin bushing puts back, guide pin bushing cannot be fixed on guide pin bushing and backbone sealing ring is placed In frock, guide pin bushing can fall, and now the second sensor can receive signal, and controller can send alarm, reminds workman to relay Putting guide pin bushing, after having placed, then be placed into by caliper on the first caliper accommodating tool, the first hold-down devices declines, reinforced seal Circle hold-down devices declines, and is press fit in caliper by backbone sealing ring, and the first oiling device carries out oil injection operation simultaneously, and then pressure is led Set mechanism driving upperpush rod moves upward and presses fit in caliper by guide pin bushing, after having press-fited, and the first hold-down devices and pressure guide sleeve mechanism Return, when the detection data of the first pressure transducer, the first displacement transducer and second displacement sensor are the most qualified, first dozen Point cylinder stretches out, and the first dot head carries out getting ready operation on caliper, after completing, is manually taken out by product;
Alignment pin press-fits: being first placed into by alignment pin in alignment pin accommodating tool, the 3rd sensor detects that alignment pin is in place After, manually caliper being placed on the second caliper accommodating tool, the second hold-down devices declines pushes down caliper, and pressure dowel mechanism drives Dynamic second upperpush rod moves upward and is pressed in caliper by alignment pin, and after having press-fited, pressure dowel mechanism returns, when controller is examined Measure the second pressure transducer and triple motion sensing data the most qualified time, second gets cylinder ready stretches out, the second dot head pincers Carry out on body getting operation ready, after completing, manually product is taken out;
O RunddichtringO, affector assembly and jump ring are installed: claw drive mechanism drives claw to open, and jump ring is put into jump ring and puts Put in frock, place into affector, jump ring is snapped in affector in advance, the most again affector is put on affector accommodating tool, Whether there is signal to detect the presence or absence of O by the 4th sensor and the 5th sensor and have several, after completing, manually will make Install in caliper with device, caliper is put on the 3rd caliper accommodating tool, starting device, press under hold down gag and caliper is fixed, First time air cylinder will press-fit detection components and be depressed into position, and second time pressure affector sleeve is pressed onto in affector by air cylinder, will make It is pressed onto in caliper with device, under the 3rd time air cylinder band dynamic pressure jump ring sleeve, presses jump ring, by circlip press-loading to affector, then Two times air cylinder resets, and the 4th time air cylinder drives presses under jump ring detection sleeve, sentences according to the detection data of the first displacement transducer Whether disconnected jump ring is press-fit into place, detect qualified after, first time air cylinder, the 3rd time air cylinder and the 4th time air cylinder reset, the Three get cylinder ready stretches out, and the 3rd dot head carries out getting ready operation on caliper, and then hold down gag is retracted, and is manually taken out by product;
Wire pulling rack is installed: is first manually placed on the 4th caliper accommodating tool by caliper, is manually put on caliper by wire pulling rack, people Screw is put on caliper by work, starting device, and rotary cylinder rotates and product pushed down by compact heap, then under the first screw gun Air cylinder drives to press under the first screw gun and carries out split nut operation, then the first screw gun pine screw once, and wire pulling rack promotes cylinder Stretching out to promote wire pulling rack and put in place, the first screw gun, again by screw locking, then the 4th is got cylinder ready and is stretched out, and the 4th dot head exists Carry out on caliper getting operation ready, after completing, each reset, manually product is taken out;
Arm-tie press-fits: is first manually installed in arm-tie fixture by arm-tie, is manually placed into by caliper on the 5th caliper accommodating tool, Starting device, oiling rotary cylinder rotates and is rotated to the 5th caliper accommodating tool by the second oiling device, the second oiling device pair Backbone sealing ring carries out oil injection operation, and then oiling rotary cylinder rotates and returns, and arm-tie fixture drives under air cylinder driven arm-tie fixture Pressure, then arm-tie clamp rotating mechanism is by push-jump for the arm-tie inclined-plane making arm-tie first come to wire pulling rack to certain position, then arm-tie Fixture drives air cylinder driven arm-tie fixture to press under continuing so that arm-tie is fitted with caliper, and after completing, the 5th gets cylinder ready stretches out, 5th dot head carries out getting ready operation on caliper, after completing, and each reset, manually product is taken out;
Nut is installed: being manually placed on the 6th caliper accommodating tool by caliper, placing screws on caliper, under the second screw gun Air cylinder drives general who has surrendered's screw locking under the second screw gun, and after completing, the 6th gets cylinder ready stretches out, and the 6th dot head is on caliper Carrying out getting operation ready, then under the second screw gun, air cylinder resets, and is manually taken out by product;
Piston packing and dust cover are installed: be first manually assembled in caliper by sealing ring, then caliper is placed into the 7th caliper puts Putting in frock, starting device, detection drives air cylinder driven seal ring detection device to decline so that detection head is adjacent to sealing ring, work Dress rotating mechanism drives the 7th caliper accommodating tool band moving caliper to rotate, and the 4th displacement transducer is by detecting the circular runout value of head Judging whether sealing ring assembles qualified, after having detected, detection drives cylinder to reset, and the 7th gets cylinder ready stretches out, and the 7th gets ready Head carries out getting operation ready on caliper, after completing, each reset, manually takes out caliper, the most manually installed dust cover;
Piston assembly is installed: be first manually placed on first piston accommodating tool by piston, first piston accommodating tool rotating mechanism Driving first piston accommodating tool to start to rotate, grease injection cylinder stretches out, and starts piston grease injection and assembling liquid, after completing, Being taken out by piston and put into the second piston accommodating tool, caliper is put into the 8th caliper accommodating tool, air blowing cylinder stretches out to anti- Air blowing spreading dust cover in dust hood, the second piston accommodating tool declines, is pressed in caliper by piston, the 8th caliper accommodating tool rotation Rotation mechanism drives the 8th caliper accommodating tool to rotate and is tightened by piston, and then, blowning installation switches to negative pressure state, takes out dust-proof Additional air in cover, after completing, each reset, manually takes out product;
Brake block module is installed and oiling: manually brake block module being put into brake block module accommodating tool, brake block module is put Putting frock driving means and move to below the 3rd oiling device and First look detecting system by brake block module accommodating tool, first regards Feeling that detecting system carries out detection of taking pictures, the model of detection brake block module is the most correct, if model is correct, under the 3rd oiling device Fall carries out oil injection operation, and after having operated, brake block module accommodating tool is pushed out to by brake block module accommodating tool driving means In face of operator, manually installing another sheet sheet metal in brake block module, brake block module accommodating tool driving means continues It is pulled to brake block module below First look detecting system detect whether sheet metal is installed and put in place, installs after putting in place, by brake block Module accommodating tool is released, and is manually taken out by product.
CN201610527315.0A 2016-07-06 2016-07-06 Preceding clamp assembly line and assembly method CN106002251B (en)

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CN203236204U (en) * 2013-04-12 2013-10-16 浙江凌翔科技有限公司 Production line for assembling and testing caliper assemblies
CN104440068A (en) * 2014-12-13 2015-03-25 芜湖哈特机器人产业技术研究院有限公司 Assembling tool of electric caliper transmission assembly
CN205350024U (en) * 2015-12-25 2016-06-29 浙江吉利汽车研究院有限公司 Parking act as go -between with back calliper mounting structure
CN205733787U (en) * 2016-07-06 2016-11-30 苏州科技学院 Front clamp assembly line

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CN106271614A (en) * 2016-11-07 2017-01-04 天津九鹏汽车装备技术有限公司 The assembly system of a kind of duckbilled dibbler and assembly method thereof
CN106271614B (en) * 2016-11-07 2018-06-22 天津九鹏汽车装备技术有限公司 A kind of assembly system and its assembly method of duckbilled dibbler
CN106514200A (en) * 2016-11-30 2017-03-22 广西汽车集团有限公司 Piston press-fitting device
CN106767603A (en) * 2017-01-13 2017-05-31 重庆建设车用空调器有限责任公司 One kind extends out formula jump ring automatic detection mechanism and detection method
CN106767603B (en) * 2017-01-13 2019-03-05 重庆建设车用空调器有限责任公司 One kind extending out formula circlip automatic detection mechanism and detection method
CN108340155A (en) * 2018-02-08 2018-07-31 杭州晟泉智能控制有限公司 Preceding clamp assembly system and its method
CN108340155B (en) * 2018-02-08 2019-07-30 杭州晟泉智能控制有限公司 Preceding clamp assembly system and its method

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