CN106001477A - Method for preparing phosphor-copper alloy rod - Google Patents
Method for preparing phosphor-copper alloy rod Download PDFInfo
- Publication number
- CN106001477A CN106001477A CN201610376118.3A CN201610376118A CN106001477A CN 106001477 A CN106001477 A CN 106001477A CN 201610376118 A CN201610376118 A CN 201610376118A CN 106001477 A CN106001477 A CN 106001477A
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- Prior art keywords
- copper
- phosphor
- phosphorus
- furnace
- phosphor copper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/001—Continuous casting of metals, i.e. casting in indefinite lengths of specific alloys
- B22D11/004—Copper alloys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/14—Plants for continuous casting
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
Abstract
The invention discloses a method for preparing a phosphor-copper alloy rod. The phosphor-copper alloy rod with phosphor content of 400-650 PPM and oxygen content of 10-50 PPM is produced by continuous melting, alloying, heat-preserving and storing, continuous casting and continuous press-rolling. The invention provides the method capable of continuously preparing the phosphor-copper alloy rod from raw material taking as well as alloy adding to copper alloy rod forming without stop through a plurality of processing equipment processes, so that energy can be saved, cost is reduced, mass production is improved, and raw material cost can be reduced for the printed circuit board industry and the power industry.
Description
Technical field
The method that the present invention relates to prepare phosphor copper bar, particularly to a kind of phosphor-copper bar (line) for producing printed circuit board (PCB) and metal plating be forged into phosphorous copper balls, clipping becomes the preparation method of the consistent continuous way of phosphor-copper block.
Background technology
Certain some phosphor copper bar production method, relates to alloying element mixed proportion and alloy crystalline solid structural differences because of have, limit be intended to ask can production in a large number, if Gonna breakthrough this limit, further relate to the practical problem that demand is little, therefore rareness be to research and development in this respect.
Inventor notices that traditionally fine copper bar has the production method of a kind of continuous casting and rolling.The stock size that the method is produced is at 8 millimeters of fine copper bars; and oxygen content is between 100-650PPM; oxygen content would generally be controlled upper and lower at 350PPM; the fine copper bar so produced becomes tiny line footpath to be typically only capable to meet as the copper cash needed for general electric wire through wire drawing; and to be used in the material required in terms of low oxygen content, can be inappropriate.At present producing the equipment of fine copper bar with south electric wire company of the U.S. (Southwire CO.USA) with this, the general Lopez company (PROPERZI S.P.A.Italy) of Italy is main. but do not develop to make alloyed copper bar.
In these years electroplate demand as anodic phosphorous copper due to the copper of printed circuit board (PCB) (PCB) with metal, plastics----a kind of phosphorous copper alloy, demand is the biggest.The present inventor is engaged in related industry accumulation many years of experience, and then a kind of new method producing copper alloy bar of this invention of research and development.
Summary of the invention
It is an object of the invention to: for weak point of the prior art, it is provided that a kind of production copper alloy bar, can accomplish without any letup to copper alloy bar from raw material and interpolation alloy successional through several process equipment processes.In whole production line, forging equipment more can be arranged to be undertaken on copper alloy bar pressure rolling the most out, the shape or the clipping that then forge needs become bulk.
The described method preparing phosphor copper bar, it is characterised in that comprise the following steps:
1) copper raw material of content more than 99.95%, phosphorous 5%-15% P-Cu mother alloy or red phosphorus material grain being mixed into phosphor-copper raw mixture, phosphorus content, between 0.01-0.1%, puts into feed arrangement together;
2) in feed arrangement, phosphor-copper raw mixture enters the feeding device of calciner, calciner includes column stove, reacting furnace or electromagnetic induction furnace, calciner makes in-furnace temperature between 1150 DEG C-1300 DEG C by the gas of burning high heat, phosphor-copper raw mixture is fused into phosphorus-copper alloy liquid, phosphor copper liquid temp is between 1150 DEG C-1260 DEG C, and the oxygen content in phosphorus-copper alloy liquid is between 10-50ppm;
3) phosphorus-copper alloy liquid flows to insulation storing furnace by chute, adds P-Cu mother alloy or red phosphorus while flowing to insulation storing furnace in chute or insulation storing furnace, makes in insulation storing furnace in phosphorus-copper alloy liquid the content of phosphorus between 400-650ppm;
4) by burning high heat gas in insulation storing furnace, making holding insulation storing furnace cavity temperature between 1150 DEG C-1260 DEG C, insulation storing furnace pours out copper liquid continuously, enters continuous casting equipment, making phosphorus-copper alloy liquid become phosphor copper embryo, phosphor copper embryo temperature is between 300 DEG C-900 DEG C;
5) after phosphor copper embryo enters continuous rolling press via excision comer device, then becoming phosphor copper bar through continuous pressure rolling phosphor copper embryo, described phosphor copper shank diameter is 15-50mm.
The described method preparing phosphor copper bar, it is characterised in that described continuous casting equipment selects single steel band type or double steel band type continuous casting equipment.
The described method preparing phosphor copper bar, it is characterised in that after described phosphor copper embryo enters continuous rolling press via excision comer device, then become phosphor copper line, phosphor copper ball or phosphor copper block through continuous pressure rolling phosphor copper embryo.
The method have the advantages that the saving energy, reduce cost, and improve a large amount of production, can be to printed circuit board (PCB) and electroplating industry, it is provided that reduce effect of cost of material.
Accompanying drawing explanation
Fig. 1 is the flow chart of the present invention;
In figure: 1, feed arrangement;2, calciner;3, chute;4, insulation storing furnace;5, single steel bands formula or double steel bands formula continuous casting machine;6, cutting edge angle device;7, continuous rolling press.
Detailed description of the invention
The described method preparing phosphor copper bar, it is characterised in that comprise the following steps:
1) copper raw material of content more than 99.95%, phosphorous 5%-15% P-Cu mother alloy or red phosphorus material grain being mixed into phosphor-copper raw mixture, phosphorus content, between 0.01-0.1%, puts into feed arrangement together;
2) in feed arrangement, phosphor-copper raw mixture enters the feeding device of calciner, calciner includes column stove, reacting furnace or electromagnetic induction furnace, calciner makes in-furnace temperature between 1150 DEG C-1300 DEG C by the gas of burning high heat, phosphor-copper raw mixture is fused into phosphorus-copper alloy liquid, phosphor copper liquid temp is between 1150 DEG C-1260 DEG C, and the oxygen content in phosphorus-copper alloy liquid is between 10-50ppm;
3) phosphorus-copper alloy liquid flows to insulation storing furnace by chute, adds P-Cu mother alloy or red phosphorus while flowing to insulation storing furnace in chute or insulation storing furnace, makes in insulation storing furnace in phosphorus-copper alloy liquid the content of phosphorus between 400~650ppm;
4) by burning high heat gas in insulation storing furnace, make holding insulation storing furnace cavity temperature between 1150 DEG C~1260 DEG C, insulation storing furnace pours out copper liquid continuously, enter continuous casting equipment, making phosphorus-copper alloy liquid become phosphor copper embryo, phosphor copper embryo temperature is between 300 DEG C-900 DEG C;
5) after phosphor copper embryo enters continuous rolling press via excision comer device, then becoming phosphor copper bar through continuous pressure rolling phosphor copper embryo, described phosphor copper shank diameter is 15-50mm.
The described method preparing phosphor copper bar, it is characterised in that described continuous casting equipment selects single steel band type or double steel band type continuous casting equipment.
The described method preparing phosphor copper bar, it is characterised in that after described phosphor copper embryo enters continuous rolling press via excision comer device, then become phosphor copper line, phosphor copper ball or phosphor copper block through continuous pressure rolling phosphor copper embryo.
To sum up, produce block one the linking up of phosphor copper bar, phosphor copper line, phosphor copper ball, phosphor copper, can reach the saving energy, reduce cost, and improve a large amount of production, can be to printed circuit board (PCB) and electroplating industry, it is provided that reduce effect of cost of material.
Claims (3)
1. the method preparing phosphor copper bar, it is characterised in that comprise the following steps:
1) by the copper raw material of content more than 99.95%, phosphorous 5%~15% P-Cu mother alloy or red phosphorus material grain be mixed into phosphor-copper raw mixture, phosphorus content, between 0.01~0.1%, puts into feed arrangement together;
2) in feed arrangement, phosphor-copper raw mixture enters the feeding device of calciner, calciner includes column stove, reacting furnace or electromagnetic induction furnace, calciner makes in-furnace temperature between 1150 DEG C-1300 DEG C by the gas of burning high heat, phosphor-copper raw mixture is fused into phosphorus-copper alloy liquid, phosphor copper liquid temp is between 1150 DEG C-1260 DEG C, and the oxygen content in phosphorus-copper alloy liquid is between 10-50ppm;
3) phosphorus-copper alloy liquid flows to insulation storing furnace by chute, adds P-Cu mother alloy or red phosphorus while flowing to insulation storing furnace in chute or insulation storing furnace, makes in insulation storing furnace in phosphorus-copper alloy liquid the content of phosphorus between 400-650ppm;
4) by burning high heat gas in insulation storing furnace, making holding insulation storing furnace cavity temperature between 1150 DEG C-1260 DEG C, insulation storing furnace pours out copper liquid continuously, enters continuous casting equipment, making phosphorus-copper alloy liquid become phosphor copper embryo, phosphor copper embryo temperature is between 300 DEG C-900 DEG C;
5) after phosphor copper embryo enters continuous rolling press via excision comer device, then becoming phosphor copper bar through continuous pressure rolling phosphor copper embryo, described phosphor copper shank diameter is 15-50mm.
The method preparing phosphor copper bar the most according to claim 1, it is characterised in that described continuous casting equipment selects single steel band type or double steel band type continuous casting equipment.
The method preparing phosphor copper bar the most according to claim 2, after it is characterized in that described phosphor copper embryo enters continuous rolling press via excision comer device, then become phosphor copper line, phosphor copper ball or phosphor copper block through continuous pressure rolling phosphor copper embryo.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610376118.3A CN106001477A (en) | 2016-05-31 | 2016-05-31 | Method for preparing phosphor-copper alloy rod |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610376118.3A CN106001477A (en) | 2016-05-31 | 2016-05-31 | Method for preparing phosphor-copper alloy rod |
Publications (1)
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CN106001477A true CN106001477A (en) | 2016-10-12 |
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Family Applications (1)
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CN201610376118.3A Withdrawn CN106001477A (en) | 2016-05-31 | 2016-05-31 | Method for preparing phosphor-copper alloy rod |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106584028A (en) * | 2016-11-29 | 2017-04-26 | 金川集团股份有限公司 | Production method of micron grain structure phosphor copper ball |
CN112958747A (en) * | 2021-02-01 | 2021-06-15 | 江西坤宏铜业有限公司 | Phosphorus copper ball extrusion forming process and extrusion die thereof |
-
2016
- 2016-05-31 CN CN201610376118.3A patent/CN106001477A/en not_active Withdrawn
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106584028A (en) * | 2016-11-29 | 2017-04-26 | 金川集团股份有限公司 | Production method of micron grain structure phosphor copper ball |
CN112958747A (en) * | 2021-02-01 | 2021-06-15 | 江西坤宏铜业有限公司 | Phosphorus copper ball extrusion forming process and extrusion die thereof |
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PB01 | Publication | ||
WW01 | Invention patent application withdrawn after publication | ||
WW01 | Invention patent application withdrawn after publication |
Application publication date: 20161012 |