CN106000713A - Automatic material changing system and method in glass sol spraying production line - Google Patents
Automatic material changing system and method in glass sol spraying production line Download PDFInfo
- Publication number
- CN106000713A CN106000713A CN201610537843.4A CN201610537843A CN106000713A CN 106000713 A CN106000713 A CN 106000713A CN 201610537843 A CN201610537843 A CN 201610537843A CN 106000713 A CN106000713 A CN 106000713A
- Authority
- CN
- China
- Prior art keywords
- barrel
- feeding device
- colloidal sol
- feed
- control valve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/081—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to the weight of a reservoir or container for liquid or other fluent material; responsive to level or volume of liquid or other fluent material in a reservoir or container
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/001—General methods for coating; Devices therefor
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2218/00—Methods for coating glass
- C03C2218/10—Deposition methods
- C03C2218/11—Deposition methods from solutions or suspensions
- C03C2218/112—Deposition methods from solutions or suspensions by spraying
Abstract
The invention discloses an automatic material changing system in a glass sol spraying production line. The automatic material changing system comprises a spraying robot, wherein the spraying robot is connected to a first material supply device and a second material supply device, and a first electromagnetic reversing valve and a second electromagnetic reversing valve are used for controlling and changing material supply; each material supply device comprises a material cylinder changeover plate, round grooves are arranged in the material cylinder changeover plate, the bottoms of the round grooves are provided with weight sensors, and material cylinders are mounted on the weight sensors; the center of the bottom of each material cylinder changeover plate is provided with a rotating assisting device used for driving the material cylinder changeover plate to rotate; and the weight sensors are connected with a controller. In the invention, the weight sensing type automatic material changing system is designed, a dual-rotating-plate type crossed material changing device is adopted, a buffering spraying mechanism is additionally arranged, and the use conditions of the material cylinders are monitored by using the sensing devices, so that automation degree is improved, continuous material supply is realized, empty spraying phenomena are prevented, labor cost is saved, production efficiency is increased, and the system is safe and reliable.
Description
Technical field
The present invention relates to glass colloidal sol spraying field, particularly relate to automatic refuelling system and method in glass colloidal sol spray-painting production line.
Background technology
Safety glass properties requires more strict than engineering glass, therefore, uses necessary surface to process, as the techniques such as spraying, plated film can increase its performance.
Optical property and security performance are required the most harsh by safety glass, and safety glass to adapt to the environment of complexity, and therefore its intensity, wearability, weatherability etc. also directly affect the serviceability of safety glass.In colloidal sol spraying process, need to work continuously, continue the uniformity of quantitative feeding guarantee spraying, it is achieved above performance.
Feeding system constantly provides colloidal sol could ensure industrial seriality and qualification rate.During traditional spraying produces, using manual switching barrel in the majority, cause reloading discontinuous and sky spray phenomenon occur, therefore, refuelling system reasonable in design is to ensure that the key of lasting feed.
Patent 105357895A discloses the outer loader erecting device of a kind of SMT line, comprising: operating platform；Be arranged at described operating platform flies up to floor installation groove, and it is made up of elastomeric material；Fly up to base.Charging equipment outside line can be made to carry out the thread replacing work of next work order in advance, thus when switching different product, reproduction fashion material need not be devoted a tremendous amount of time again, but get out material in advance, shorten the time of product thread-changing, improve production efficiency.Chinese patent 105597961A discloses a kind of spray equipment and spraying changing method thereof, spray equipment includes switching valve, spray circuit, spray unit, reflux circuit and backflash, switching valve comprises switching mechanism, accommodation space and the spraying outlet of connection accommodation space and bypass outlet, switching mechanism can be rotatably set in accommodation space, and switching mechanism has shielded area and discharge zone；During switching switching valve, the shield coverage of one of spraying outlet and bypass outlet is covered in shielded area can be equal to the spraying outlet of discharge zone correspondence and another opening degree of bypass outlet.To provide continuous feeding and the spray equipment of steady pressure, and reach the purpose that spraying is uniform, improve product yield.But it practice, there will be hysteresis when switching material, reload and cause product that defect occurs not in time, it is impossible to monitoring in real time and quantitative control refuelling system, sky spray or discharge rate not foot phenomenon easily occur in reloading, also product will be exerted an adverse impact.
Summary of the invention
It is an object of the invention to design a kind of gravity sensitive automatic switchover material system.
For achieving the above object, the technical scheme is that automatic refuelling system in a kind of glass colloidal sol spray-painting production line, including spray robot 1, spray robot 1 is connected to the first feeding device 3 and the second feeding device 4 by feed pipe 2, and described feed pipe 2 is respectively provided with control, the first solenoid directional control valve 5 and the second solenoid directional control valve 6 of switching feed；
Described first feeding device 3 and the second feeding device 4 include the barrel changeover panel 401 of a circle, above barrel changeover panel 401, non-home position is provided with some circular grooves 402, circular groove 402 is circumferentially uniformly distributed, equipped with gravity sensor 404 bottom circular groove 402, described gravity sensor 404 is provided with barrel 403；Described feed pipe 2 end stretches into bottom barrel 403；
Described barrel changeover panel 401 bottom centre, equipped with rotating auxiliary device 405, is used for driving barrel changeover panel 401 to rotate；
Described gravity sensor 404 connects controller, receives gravity sensor 404 signal, controls the first solenoid directional control valve 5 and the second solenoid directional control valve 6 break-make, and control rotating driving device 405 rotates.
Improving as one of the present invention, the quantity of described barrel 403, capacity are according to the spraying of glass the colloidal sol required consumption of colloidal sol, colloidal sol optimal holding time combined selection.
The method of automatic refuelling system in glass colloidal sol spray-painting production line, specifically includes following steps:
Step one, calculates the consumption of glass colloidal sol spray-painting production line colloidal sol raw material；The inquiry colloidal sol raw material optimal retention time；
Step 2, selects the quantity of the barrel 403 installed on barrel 403 capacity, and each barrel changeover panel 401；
Step 3, barrel 403 is injected in barrel 403 colloidal sol, being loaded respectively by barrel 403 to the circular groove 402 of the barrel changeover panel 401 of first feeding device the 3, second feeding device 4, gravity sensor 404 detects barrel 403 weight in two feeding devices in real time, and output is to controller；
Step 4, controller sends instruction, opens the first solenoid directional control valve 5, closes the second solenoid directional control valve 6, and the first feeding device 3 to spray robot 1 feed, performs spraying operation by feed pipe 2；
Step 5, when barrel 403 weight performing feed in the first feeding device 3 drops to the first particular value, controller sends instruction, opens the second solenoid directional control valve 6, and first feeding device the 3, second feeding device 4 simultaneously participates in feed；
Step 6, performs barrel 403 weight of feed when continuing to drop to the second particular value in the first feeding device 3, controller sends instruction, closes the first solenoid directional control valve 5, and the first feeding device 3 stops feed；
Step 7, controller sends instruction, and the rotating driving device 405 of the first feeding device 3 is pneumatic, and the barrel changeover panel 401 of the first feeding device 3 rotates, and the barrel 403 that another fills colloidal sol is changed to feed position；
Step 8, when barrel 403 weight performing feed in the second feeding device 4 drops to the first particular value, opens the first solenoid directional control valve 5；When dropping to the second particular value, close the second solenoid directional control valve 6, return the first independent feed state of feeding device 3；
Step 9, repetition step 5 is to eight, until completing spraying operation.
The invention has the beneficial effects as follows:
A kind of gravity sensitive automatic switchover material system of innovative design of the present invention, introduces mathematical calculation, the quantization barrel gravity of science, PLC end is coordinated to realize Automatic-feeding, and use double filter intersection material-changing device, increase buffering spray body, utilize sensing device to monitor barrel service condition, improve automaticity, continuous feeding, prevents empty spray phenomenon, saves cost of labor, improve production efficiency, safe and reliable.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention；
Fig. 2 is sectional view at A-A in Fig. 1.
Detailed description of the invention
Below in conjunction with accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described.
As shown in Figure 1 and Figure 2, automatic refuelling system in a kind of glass colloidal sol spray-painting production line, including spray robot 1, spray robot 1 is connected to the first feeding device 3 and the second feeding device 4 by feed pipe 2, and described feed pipe 2 is respectively provided with control, the first solenoid directional control valve 5 and the second solenoid directional control valve 6 of switching feed；
Described first feeding device 3 and the second feeding device 4 include the barrel changeover panel 401 of a circle, above barrel changeover panel 401, non-home position is provided with some circular grooves 402, circular groove 402 is circumferentially uniformly distributed, equipped with gravity sensor 404 bottom circular groove 402, described gravity sensor 404 is provided with barrel 403；Described feed pipe 2 end stretches into bottom barrel 403；
Described barrel changeover panel 401 bottom centre, equipped with rotating auxiliary device 405, is used for driving barrel changeover panel 401 to rotate；
Described gravity sensor 404 connects controller, receives gravity sensor 404 signal, controls the first solenoid directional control valve 5 and the second solenoid directional control valve 6 break-make, and control rotating driving device 405 rotates.
In the present embodiment, each barrel changeover panel 401 carries 4 barrels.The quantity of described barrel 403, capacity are according to the spraying of glass the colloidal sol required consumption of colloidal sol, colloidal sol optimal holding time combined selection.
The using method of automatic refuelling system in glass colloidal sol spray-painting production line of the present invention, specifically includes following steps:
Step one, calculates the consumption of glass colloidal sol spray-painting production line colloidal sol raw material；The inquiry colloidal sol raw material optimal retention time；
Step 2, selects the quantity of the barrel 403 installed on barrel 403 capacity, and each barrel changeover panel 401；
Step 3, barrel 403 is injected in barrel 403 colloidal sol, being loaded respectively by barrel 403 to the circular groove 402 of the barrel changeover panel 401 of first feeding device the 3, second feeding device 4, gravity sensor 404 detects barrel 403 weight in two feeding devices in real time, and output is to controller；
Step 4, controller sends instruction, opens the first solenoid directional control valve 5, closes the second solenoid directional control valve 6, and the first feeding device 3 to spray robot 1 feed, performs spraying operation by feed pipe 2；
Step 5, when barrel 403 weight performing feed in the first feeding device 3 drops to the first particular value, controller sends instruction, open the second solenoid directional control valve 6, first feeding device the 3, second feeding device 4 simultaneously participates in feed, ensure that in barrel switch step be the common feeding of double cartridge, sky spray phenomenon occurs after preventing from reloading；
Step 6, performs barrel 403 weight of feed when continuing to drop to the second particular value in the first feeding device 3, controller sends instruction, closes the first solenoid directional control valve 5, and the first feeding device 3 stops feed；
Step 7, controller sends instruction, and the rotating driving device 405 of the first feeding device 3 is pneumatic, and the barrel changeover panel 401 of the first feeding device 3 rotates, and after half-twist, the barrel 403 that another fills colloidal sol is changed to feed position；
Step 8, when barrel 403 weight performing feed in the second feeding device 4 drops to the first particular value, opens the first solenoid directional control valve 5；When dropping to the second particular value, close the second solenoid directional control valve 6, return the first independent feed state of feeding device 3；
First feeding device the 3, second feeding device 4 alternatingly feed, spray robot obtains lasting feed, it is achieved continuous spray, uninterruptedly, ensures uniformity and the integrity of spraying.
Step 9, repetition step 5 is to eight, until completing spraying operation.
Described embodiment is only a part of embodiment of the present invention rather than whole embodiments.Based on the embodiment in the present invention, the every other embodiment that those of ordinary skill in the art are obtained under not making creative work premise, broadly fall into the scope of protection of the invention.
Claims (3)
1. automatic refuelling system in a glass colloidal sol spray-painting production line, it is characterized in that, including spray robot (1), spray robot (1) is connected to the first feeding device (3) and the second feeding device (4) by feed pipe (2), and described feed pipe (2) is respectively provided with control, first solenoid directional control valve (5) of switching feed and the second solenoid directional control valve (6)；
Described first feeding device (3) and the second feeding device (4) include the barrel changeover panel (401) of a circle, the non-home position in barrel changeover panel (401) top is provided with some circular grooves (402), circular groove (402) is circumferentially uniformly distributed, circular groove (402) bottom, equipped with gravity sensor (404), described gravity sensor (404) is provided with barrel (403)；Described feed pipe (2) end stretches into barrel (403) bottom；
Described barrel changeover panel (401) bottom centre, equipped with rotating auxiliary device (405), is used for driving barrel changeover panel (401) to rotate；
Described gravity sensor (404) connects controller, receives gravity sensor (404) signal, controls the first solenoid directional control valve (5) and the second solenoid directional control valve (6) break-make, and controls rotating driving device (405) rotation.
Automatic refuelling system in glass colloidal sol spray-painting production line the most according to claim 1, it is characterised in that the quantity of described barrel (403), capacity are according to the spraying of glass the colloidal sol required consumption of colloidal sol, colloidal sol optimal holding time combined selection.
The method of automatic refuelling system in glass colloidal sol spray-painting production line the most according to claim 1, it is characterised in that method specifically includes following steps:
Step one, calculates the consumption of glass colloidal sol spray-painting production line colloidal sol raw material；The inquiry colloidal sol raw material optimal retention time；
Step 2, selects barrel (403) capacity, and the quantity of the upper barrel (403) installed of each barrel changeover panel (401)；
Step 3, barrel (403) is injected in barrel (403) colloidal sol, barrel (403) is loaded respectively to the circular groove (402) of the first feeding device (3), the barrel changeover panel (401) of the second feeding device (4) interior, barrel (403) weight in gravity sensor (404) detection two feeding devices in real time, output is to controller；
Step 4, controller sends instruction, opens the first solenoid directional control valve (5), closes the second solenoid directional control valve (6), and the first feeding device (3) to spray robot (1) feed, performs spraying operation by feed pipe (2)；
Step 5, when barrel (403) weight performing feed in the first feeding device (3) drops to the first particular value, controller sends instruction, opens the second solenoid directional control valve (6), and the first feeding device (3), the second feeding device (4) simultaneously participate in feed；
Step 6, when in the first feeding device (3), barrel (403) weight of execution feed continues to drop to the second particular value, controller sends instruction, closes the first solenoid directional control valve (5), and the first feeding device (3) stops feed；
Step 7, controller sends instruction, and the rotating driving device (405) of the first feeding device (3) is pneumatic, and the barrel changeover panel (401) of the first feeding device (3) rotates, and the barrel (403) that another fills colloidal sol is changed to feed position；
Step 8, when barrel (403) weight performing feed in the second feeding device (4) drops to the first particular value, opens the first solenoid directional control valve (5)；When dropping to the second particular value, close the second solenoid directional control valve (6), return the first feeding device (3) individually feed state；
Step 9, repetition step 5 is to eight, until completing spraying operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610537843.4A CN106000713B (en) | 2016-07-08 | 2016-07-08 | Automatic refuelling system and method in glass colloidal sol spray-painting production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610537843.4A CN106000713B (en) | 2016-07-08 | 2016-07-08 | Automatic refuelling system and method in glass colloidal sol spray-painting production line |
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| Publication Number | Publication Date |
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| CN106000713A true CN106000713A (en) | 2016-10-12 |
| CN106000713B CN106000713B (en) | 2018-05-25 |
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| CN201610537843.4A Active CN106000713B (en) | 2016-07-08 | 2016-07-08 | Automatic refuelling system and method in glass colloidal sol spray-painting production line |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108704800A (en) * | 2018-07-27 | 2018-10-26 | 江苏省中跃涂装设备有限公司 | A kind of High Precision Automatic paint finishing |
| CN109718965A (en) * | 2017-10-30 | 2019-05-07 | 蓝思科技（长沙）有限公司 | A kind of control method and system spraying liquid coating materials |
| CN112705415A (en) * | 2020-12-11 | 2021-04-27 | 凯盛科技股份有限公司蚌埠华益分公司 | High-transmittance low-reflection coating production line for air imaging glass |
| CN114453190A (en) * | 2021-09-24 | 2022-05-10 | 湖南红鑫通信技术有限责任公司 | Integrated glue dispensing mechanism for manufacturing and processing based on electronic equipment and use method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109718965A (en) * | 2017-10-30 | 2019-05-07 | 蓝思科技（长沙）有限公司 | A kind of control method and system spraying liquid coating materials |
| CN108704800A (en) * | 2018-07-27 | 2018-10-26 | 江苏省中跃涂装设备有限公司 | A kind of High Precision Automatic paint finishing |
| CN112705415A (en) * | 2020-12-11 | 2021-04-27 | 凯盛科技股份有限公司蚌埠华益分公司 | High-transmittance low-reflection coating production line for air imaging glass |
| CN114453190A (en) * | 2021-09-24 | 2022-05-10 | 湖南红鑫通信技术有限责任公司 | Integrated glue dispensing mechanism for manufacturing and processing based on electronic equipment and use method thereof |
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| CN106000713B (en) | 2018-05-25 |
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