CN106000200B - A kind of stirring means of brake block premix arc blade type stirrer - Google Patents
A kind of stirring means of brake block premix arc blade type stirrer Download PDFInfo
- Publication number
- CN106000200B CN106000200B CN201610491088.0A CN201610491088A CN106000200B CN 106000200 B CN106000200 B CN 106000200B CN 201610491088 A CN201610491088 A CN 201610491088A CN 106000200 B CN106000200 B CN 106000200B
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- Prior art keywords
- switch valve
- brake block
- controller
- blending bunker
- premix
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F31/00—Mixers with shaking, oscillating, or vibrating mechanisms
- B01F31/56—Mixers with shaking, oscillating, or vibrating mechanisms having a vibrating receptacle provided with stirring elements, e.g. independent stirring elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/75—Discharge mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/88—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
- B01F35/881—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise by weighing, e.g. with automatic discharge
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/88—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
- B01F35/882—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise using measuring chambers, e.g. volumetric pumps, for feeding the substances
- B01F35/8821—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise using measuring chambers, e.g. volumetric pumps, for feeding the substances involving controlling
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Accessories For Mixers (AREA)
Abstract
The invention discloses a kind of stirring means of brake block premix arc blade type stirrer, comprise the following steps：The first step, assembling equipment, second step, feed intake, and the 3rd step, weighing, the 4th step, repetition feeds intake and weighing, the 5th step, stirring, the 6th step, discharge.Compared with prior art, the beneficial effects of the invention are as follows：Stir, and weigh accurately.
Description
Technical field
The invention belongs to automobile brake sheet processing technique field, is related to a kind of brake block premix arc oar blade type stirring dress
The stirring means put.
Background technology
Brake block is that kinetic energy is converted into heat energy to realize braking by rubbing, and heat energy is discharged into environment in time
Device, be widely used in motion lathe and motor vehicles.Can its performance quality is directly connected to lathe and motor vehicles pacify
Complete reliable operation.The processing of usual brake block is formed using pressing mold after the mixing of a variety of powders, the mixed proportion pair of various powders
The quality of brake block has a great influence.Therefore, produce brake block during, various raw materials it is efficient accurately mix it is particularly important.
Application No. 201110029038.8 discloses a kind of brake block multi-cavity mold premix automatic weighing, packing and throwing
Expect device, including frame, stirring feeder unit, weighing unit, cloth material unit, storing unit and the unit that feeds intake；Stir to material list
Member, weighing unit, cloth material unit, storing unit and the unit that feeds intake are arranged in frame from top to bottom, it is characterized in that：Stirring feed
The lower section of unit is provided with the weighing unit weighed for fabric and bed material, and the lower section of each weighing unit sets a cloth material list
A storing unit, each storing unit are respectively set below member, the cloth material unit for fabric and the cloth material unit for bed material
Lower section be provided with the unit that feeds intake；The weighing unit includes force snesor, weighing box and opens box cylinder, force snesor installation
In frame, weighing box is connected on force snesor, opens box cylinder in frame, and a control is provided with weighing box and is claimed
The balancing weight of magazine closing force, the opening and closing of the extension and contraction control weighing box by opening box cylinder piston rod.
Although it has advantages below：Automaticity is high, disclosure satisfy that and multimode cavity premix is weighed, dispenses requirement,
Automatic weighing and the packing of the premix in whole hoppers of two multimode cavity cast feeders of bed material and fabric are completed simultaneously, and are passed through
Multimode cavity cast feeder is realized and multi-cavity mold is fed intake simultaneously.
But its is complicated, maintenance expense is high, and needs the attendant of specialty, the property for small business
Valency ratio is not high.
Application No. 201610111741.6 discloses a kind of brake block processing mixing device, including：Mixing tank, at least one
Individual feeding mechanism, rabbling mechanism；
There is the circular cylindrical cavity being vertically arranged inside mixing tank, at least one charging aperture, batch mixing are provided with the top of mixing tank
Bottom of the barrel is provided with discharging opening；
Feeding mechanism is arranged at charging aperture, and feeding mechanism includes mounting bracket, weighing plate, feed pipe, first driving means,
Mounting bracket is arranged on charging aperture periphery, and weighing plate level is arranged on above charging aperture, and weighing plate is provided with weighing sensor, weighed
Sensor is used to detecting weight of material on weighing plate, the first plate portion that weighing plate includes being sequentially connected, connecting portion, the second plate
Portion, the connecting portion are hinged by rotating shaft and mounting bracket, and feed pipe is located above weighing plate and bottom has feed opening, under described
Material mouth weighing plate projection in the plane be located on weighing plate, first driving means are connected to basis with weighing sensor
The signal driving weighing plate of weighing sensor rotates；
Rabbling mechanism includes the second drive device, stirring parts, and stirring parts are located in mixing tank, the second drive device and stirring
Part is connected to drive stirring parts stirring.
Feed pipe is to weighing plate upper feeding, when the material that the weighing sensor on weighing plate is detected on weighing plate reaches pre-
If during value, weighing plate upset so that material on weighing plate enters in mixing tank, and rabbling mechanism is by the various materials in mixing tank
After well mixed, material is from discharge hole for discharge.Mixing device is processed by the brake block of above-mentioned optimization design, structure design is closed
Reason, to material can be precisely weighed charging before combination, and the various materials after charging are sufficiently mixed, improve into
Expect efficiency, and ensure that following process precision.
But it has the disadvantages that：Weighing plate be it is open, powder fall above can airborne dust, and due to the depth of weighing plate
Degree is very shallow, and how many powder do not filled, repeated multiple times weighing are needed if the raw material is a lot, the number of weighing is more, error
It is bigger, in addition, agitating shaft be by it is upper towards set, stirring nor very thorough.
The content of the invention
The present invention needs to solve the problems, such as to be to be directed to above-mentioned the deficiencies in the prior art, and provides a kind of brake block premix arc
The stirring means of shape blade type stirrer.
In order to solve the above technical problems, the technical solution adopted by the present invention is：
A kind of stirring means of brake block premix arc blade type stirrer, comprise the following steps：
The first step, assembling equipment, brake block premix arc blade type stirrer include feed pipe, weighing storehouse, batch mixing
Storehouse, discharge nozzle and rabbling mechanism；Blending bunker is spherical in shape, is installed in frame, and its top is provided with charging aperture, and lower section is provided with discharging
Mouthful, charging aperture is connected with feed pipe, and discharging opening is connected with discharge nozzle, and weighing storehouse is connected with feed pipe, and weighing storehouse is in back taper,
The upper end in weighing storehouse is sealed or opened by switch valve II, is connected with a branch pipe on the feed pipe of weighing storehouse upper end, on branch pipe
Provided with negative-pressure air fan, the free end of branch pipe is connected with storage container, and the lower end in weighing storehouse is sealed or opened by switch valve I, is opened
The upper surface for closing valve I is provided with weight sensor, and the discharging opening of blending bunker is sealed or opened by switch valve III, and rabbling mechanism is set
In in blending bunker, rabbling mechanism includes the blade of motor, agitating shaft and circular arc, the radian of blade and the radian of blending bunker
Unanimously, vibrating motor, switch valve I, weight sensor, switch valve III, vibrating motor and driving are connected with the outer wall of blending bunker
Motor is connected with controller respectively,
Described weight sensor, for detecting the weight of raw material in weighing storehouse, then transmit a signal to controller；
Described controller, the Signal-controlled switch valve I transmitted according to weight sensor, switch valve II open or close；
Controller opens or closes according to pre-set programs controlling switch valve III, controls vibrating motor and motor operation or closes, control
Negative-pressure air fan operation processed is closed；
Second step, controller open switch valve II, closing switch valve I and switch valve III, by feed pipe into weighing storehouse
Feed intake；
The weight signal that 3rd step, weight sensor detect feeds intake with when preset value is consistent in controller, stopping, simultaneously
Controller closing switch valve II, switch valve I is opened, while start negative-pressure air fan, negative-pressure air fan remains the top of switch valve II
In powder inspiration storage container；
4th step, repeat step two, three, after the raw material of all kinds is all complete, controller maintained switch valve I and switch
Valve III is closed, and is started rabbling mechanism and is stirred；
In 5th step, whipping process, controller control vibrating motor intermittent start, blending bunker is vibrated；
After the completion of 6th step, stirring, controller opens switch valve III, the premix being stirred by discharge nozzle discharge, control
Device control vibrating motor processed starts, until premix is completely exhausted out.
The upper end of feed pipe is in horn-like.
The quantity of charging aperture is at least 1, and the quantity of feed pipe is consistent with the quantity of charging aperture.
Motor drives agitating shaft forward or reverse.
For agitating shaft vertically on the central shaft of blending bunker, charging aperture avoids agitating shaft setting.
Compared with prior art, the beneficial effects of the invention are as follows：
（1）Raw material powder is weighed by weighing storehouse, will not airborne dust, and can disposably complete to weigh, weigh accurate, weight
Sensor transmits a signal to controller, and weight automatically opens up switch valve I after reaching, and raw material powder is sent into blending bunker, closes
Switch valve II prevents raw material powder from going successively to weighing storehouse, ensures that biography weighing result is accurate.
（2）After switch valve II is closed, a little raw material can be overstock in feed pipe, now starts negative-pressure air fan, negative-pressure air fan will
Unnecessary raw material powder is transported in storage container, treats that next time is used again, while can also clear up feed pipe.
（3）Motor drives agitating shaft forward or reverse, can preferably stir various raw material powder, stirring it is more equal
It is even.
（4）Vibrating motor is connected with the outer wall of blending bunker, when discharging is completed in stirring, outside vibrating motor vibration blending bunker
Wall, the batch mixing in blending bunker can be drained completely, and can prevent batch mixing absorption on the inwall of blending bunker.
Brief description of the drawings
Fig. 1 is the structural representation of the stirring means of the brake block premix arc blade type stirrer of the present invention；
Wherein, 1- feed pipes, 2- weighings storehouse, 3- blending bunkers, 4- discharge nozzles, 5- rabbling mechanisms, 6- frames, 7- switch valves
II, 8- branch pipe, 9- negative-pressure air fans, 10- storage containers, 11- switch valves I, 12- weight sensors, 13- switch valves III, 14- vibrations
Motor.
Embodiment
In conjunction with the accompanying drawings, the present invention is further explained in detail.These accompanying drawings are simplified schematic diagram, only with
Illustration illustrates the basic structure of the present invention, therefore it only shows the composition relevant with the present invention.
A kind of stirring means of brake block premix arc blade type stirrer, comprise the following steps：
The first step, assembling equipment, as shown in figure 1, brake block premix arc blade type stirrer includes feed pipe, claimed
Feed bin, blending bunker, discharge nozzle and rabbling mechanism；Blending bunker is spherical in shape, is installed in frame, and its top is provided with charging aperture, lower section
Provided with discharging opening, charging aperture is connected with feed pipe, and discharging opening is connected with discharge nozzle, and weighing storehouse, weighing storehouse are connected with feed pipe
In back taper, the upper end in weighing storehouse is sealed or opened by switch valve II, and a branch is connected with the feed pipe of weighing storehouse upper end
Pipe, branch pipe are provided with negative-pressure air fan, and the free end of branch pipe is connected with storage container, and the lower end in weighing storehouse is sealed by switch valve I
Or open, the upper surface of switch valve I is provided with weight sensor, and the discharging opening of blending bunker is sealed or opened by switch valve III,
Rabbling mechanism is in blending bunker, and rabbling mechanism includes the blade of motor, agitating shaft and circular arc, and the radian of blade is with mixing
The radian of feed bin is consistent, and vibrating motor, switch valve I, weight sensor, switch valve III, vibration are connected with the outer wall of blending bunker
Motor and motor are connected with controller respectively,
Described weight sensor, for detecting the weight of raw material in weighing storehouse, then transmit a signal to controller；
Described controller, the Signal-controlled switch valve I transmitted according to weight sensor, switch valve II open or close；
Controller opens or closes according to pre-set programs controlling switch valve III, controls vibrating motor and motor operation or closes, control
Negative-pressure air fan operation processed is closed；
Second step, controller open switch valve II, closing switch valve I and switch valve III, by feed pipe into weighing storehouse
Feed intake；
The weight signal that 3rd step, weight sensor detect feeds intake with when preset value is consistent in controller, stopping, simultaneously
Controller closing switch valve II, switch valve I is opened, while start negative-pressure air fan, negative-pressure air fan remains the top of switch valve II
In powder inspiration storage container；
4th step, repeat step two, three, after the raw material of all kinds is all complete, controller maintained switch valve I and switch
Valve III is closed, and is started rabbling mechanism and is stirred；
In 5th step, whipping process, controller control vibrating motor intermittent start, blending bunker is vibrated；
After the completion of 6th step, stirring, controller opens switch valve III, the premix being stirred by discharge nozzle discharge, control
Device control vibrating motor processed starts, until premix is completely exhausted out.
The upper end of feed pipe is in horn-like.
The quantity of charging aperture is at least 1, and the quantity of feed pipe is consistent with the quantity of charging aperture.
Motor drives agitating shaft forward or reverse.
For agitating shaft vertically on the central shaft of blending bunker, charging aperture avoids agitating shaft setting.
Compared with prior art, the beneficial effects of the invention are as follows：
（1）Raw material powder is weighed by weighing storehouse, will not airborne dust, and can disposably complete to weigh, weigh accurate, weight
Sensor transmits a signal to controller, and weight automatically opens up switch valve I after reaching, and raw material powder is sent into blending bunker, closes
Switch valve II prevents raw material powder from going successively to weighing storehouse, ensures that biography weighing result is accurate.
（2）After switch valve II is closed, a little raw material can be overstock in feed pipe, now starts negative-pressure air fan, negative-pressure air fan will
Unnecessary raw material powder is transported in storage container, treats that next time is used again, while can also clear up feed pipe.
（3）Motor drives agitating shaft forward or reverse, can preferably stir various raw material powder, stirring it is more equal
It is even.
（4）Vibrating motor is connected with the outer wall of blending bunker, when discharging is completed in stirring, outside vibrating motor vibration blending bunker
Wall, the batch mixing in blending bunker can be drained completely, and can prevent batch mixing absorption on the inwall of blending bunker.
It is complete by above-mentioned description, relevant staff using the above-mentioned desirable embodiment according to the present invention as enlightenment
Various changes and amendments can be carried out without departing from the scope of the technological thought of the present invention' entirely.The technology of this invention
Property scope is not limited to the content on specification, it is necessary to determines its technical scope according to right.
Claims (5)
- A kind of 1. stirring means of brake block premix arc blade type stirrer, including brake block premix arc oar Leaf formula agitating device, brake block premix arc blade type stirrer include：Feed pipe, blending bunker, discharging opening and mixer Structure, blending bunker are spherical in shape, it is characterised in that：Comprise the following steps：The first step, assembling equipment, brake block premix arc blade type stirrer include weighing storehouse, discharge nozzle and mixer Structure；Blending bunker is installed in frame, and its top is provided with charging aperture, and lower section is provided with discharging opening, and charging aperture is connected with feed pipe, discharging Mouth is connected with discharge nozzle, weighing storehouse is connected with feed pipe, weighing storehouse is in back taper, and the upper end in weighing storehouse is close by switch valve II Envelope is opened, and is connected with a branch pipe on the feed pipe of weighing storehouse upper end, and branch pipe is provided with negative-pressure air fan, the free end of branch pipe and Storage container is connected, and the lower end in weighing storehouse is sealed or opened by switch valve I, and the upper surface of switch valve I senses provided with weight Device, the discharging opening of blending bunker are sealed or opened by switch valve III, and for rabbling mechanism in blending bunker, rabbling mechanism includes driving The blade of motor, agitating shaft and circular arc, the radian of blade is consistent with the radian of blending bunker, is connected with and shakes on the outer wall of blending bunker Dynamic motor, switch valve I, weight sensor, switch valve III, vibrating motor and motor are connected with controller respectively,Described weight sensor, for detecting the weight of raw material in weighing storehouse, then transmit a signal to controller；Described controller, the Signal-controlled switch valve I transmitted according to weight sensor, switch valve II open or close；Control Device opens or closes according to pre-set programs controlling switch valve III, controls vibrating motor and motor operation or closes, control is negative Pressure fan runs or closed；Second step, controller open switch valve II, closing switch valve I and switch valve III, are fed intake by feed pipe into weighing storehouse；The weight signal that 3rd step, weight sensor detect feeds intake with when preset value is consistent in controller, stopping, and controls simultaneously Device closing switch valve II, switch valve I is opened, while start negative-pressure air fan, the powder that negative-pressure air fan remains the top of switch valve II In inspiration storage container；4th step, repeat step two, three, after the raw material of all kinds is all complete, controller maintained switch valve I and switch valve III It is closed, starts rabbling mechanism and be stirred；In 5th step, whipping process, controller control vibrating motor intermittent start, blending bunker is vibrated；After the completion of 6th step, stirring, controller opens switch valve III, the premix being stirred by discharge nozzle discharge, controller Vibrating motor is controlled to start, until premix is completely exhausted out.
- 2. the stirring means of brake block premix arc blade type stirrer according to claim 1, it is characterised in that： The upper end of feed pipe is in horn-like.
- 3. the stirring means of brake block premix arc blade type stirrer according to claim 1, it is characterised in that： The quantity of charging aperture is at least 1, and the quantity of feed pipe is consistent with the quantity of charging aperture.
- 4. the stirring means of brake block premix arc blade type stirrer according to claim 1, it is characterised in that： Motor drives agitating shaft forward or reverse.
- 5. the stirring means of brake block premix arc blade type stirrer according to claim 1, it is characterised in that： For agitating shaft vertically on the central shaft of blending bunker, charging aperture avoids agitating shaft setting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610491088.0A CN106000200B (en) | 2016-06-29 | 2016-06-29 | A kind of stirring means of brake block premix arc blade type stirrer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610491088.0A CN106000200B (en) | 2016-06-29 | 2016-06-29 | A kind of stirring means of brake block premix arc blade type stirrer |
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| Publication Number | Publication Date |
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| CN106000200A CN106000200A (en) | 2016-10-12 |
| CN106000200B true CN106000200B (en) | 2018-04-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610491088.0A Active CN106000200B (en) | 2016-06-29 | 2016-06-29 | A kind of stirring means of brake block premix arc blade type stirrer |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109482078A (en) * | 2017-09-12 | 2019-03-19 | 无锡市九州船用甲板敷料有限公司 | Deck composition powder stirring device |
| CN107637476A (en) * | 2017-09-28 | 2018-01-30 | 杭州中艺生态环境工程有限公司 | A kind of light-duty ecological matrix preparation facilities for light greening |
| CN108057416B (en) * | 2017-11-03 | 2019-12-17 | 安徽元枫管道科技股份有限公司 | Precise oscillation reaction device for material preparation |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3586297A (en) * | 1969-11-13 | 1971-06-22 | Nippon Zoki Pharmaceutical Co | Method and apparatus for mixing chemicals |
| GB1583745A (en) * | 1976-05-11 | 1981-02-04 | Boulton Ltd W | Apparatus for mixing materials |
| CN102173088B (en) * | 2011-01-27 | 2014-03-05 | 济南易久自动化技术有限公司 | Brake pad multi-cavity mould premix automatic weighing, packaging and charging device |
| CN103962025A (en) * | 2014-04-02 | 2014-08-06 | 芜湖浙鑫新能源有限公司 | Dead-angle-free high-speed powder stirring and mixing equipment |
| CN104028131B (en) * | 2014-07-04 | 2015-11-11 | 易能（马鞍山）大气治理科技有限公司 | A kind of automatic batching system |
| CN204342011U (en) * | 2014-12-03 | 2015-05-20 | 机械工业第六设计研究院有限公司 | Resin-oatmeal conveying, feed proportioning system |
| CN204799137U (en) * | 2015-06-02 | 2015-11-25 | 李凯 | Horizontal mixer |
| CN105617909B (en) * | 2016-02-29 | 2018-11-20 | 宁国飞鹰汽车零部件股份有限公司 | A kind of brake block processing mixing device |
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- 2016-06-29 CN CN201610491088.0A patent/CN106000200B/en active Active
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Effective date of registration: 20190702 Address after: 226100 No. 88 Changqing Road, Changle Town, Haimen City, Nantong City, Jiangsu Province Patentee after: Haimen Dade Intellectual Property Services Limited Address before: No. 77 Huicheng Road, Huishan Economic Development Zone, Wuxi City, Jiangsu Province, 214000 Patentee before: Wuxi Kangbaisi Machinery Technology Co., Ltd. |
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