CN106000174A - Small melt-cast explosive melt mixing device - Google Patents
Small melt-cast explosive melt mixing device Download PDFInfo
- Publication number
- CN106000174A CN106000174A CN201610356389.2A CN201610356389A CN106000174A CN 106000174 A CN106000174 A CN 106000174A CN 201610356389 A CN201610356389 A CN 201610356389A CN 106000174 A CN106000174 A CN 106000174A
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- Prior art keywords
- pot
- melt
- temperature
- explosive
- oil
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- 239000002360 explosive Substances 0.000 title abstract description 25
- 238000002156 mixing Methods 0.000 title abstract description 7
- 238000010438 heat treatment Methods 0.000 claims abstract description 34
- 238000003756 stirring Methods 0.000 claims abstract description 31
- 239000003814 drug Substances 0.000 claims description 34
- 238000007906 compression Methods 0.000 claims description 18
- 230000006835 compression Effects 0.000 claims description 18
- RWGFKTVRMDUZSP-UHFFFAOYSA-N cumene Chemical compound CC(C)C1=CC=CC=C1 RWGFKTVRMDUZSP-UHFFFAOYSA-N 0.000 claims description 8
- 229940079593 drug Drugs 0.000 claims description 7
- -1 polysiloxanes Polymers 0.000 claims description 5
- 229920002545 silicone oil Polymers 0.000 claims description 4
- 239000005062 Polybutadiene Substances 0.000 claims description 3
- 229920001971 elastomer Polymers 0.000 claims description 3
- 150000002576 ketones Chemical class 0.000 claims description 3
- 229920002857 polybutadiene Polymers 0.000 claims description 3
- 229920001296 polysiloxane Polymers 0.000 claims description 3
- 229920002635 polyurethane Polymers 0.000 claims description 3
- 239000004814 polyurethane Substances 0.000 claims description 3
- 239000005060 rubber Substances 0.000 claims description 3
- 229920001195 polyisoprene Polymers 0.000 claims description 2
- 238000007493 shaping process Methods 0.000 claims description 2
- 238000003466 welding Methods 0.000 claims description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims 2
- RZTDESRVPFKCBH-UHFFFAOYSA-N 1-methyl-4-(4-methylphenyl)benzene Chemical group C1=CC(C)=CC=C1C1=CC=C(C)C=C1 RZTDESRVPFKCBH-UHFFFAOYSA-N 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 19
- 239000000463 material Substances 0.000 abstract description 14
- 239000002002 slurry Substances 0.000 abstract description 7
- 239000007790 solid phase Substances 0.000 abstract description 6
- 238000011160 research Methods 0.000 abstract description 5
- 239000007791 liquid phase Substances 0.000 abstract description 4
- 238000002955 isolation Methods 0.000 abstract description 3
- 238000007599 discharging Methods 0.000 abstract description 2
- 239000002245 particle Substances 0.000 abstract description 2
- 238000010008 shearing Methods 0.000 abstract 1
- 238000002360 preparation method Methods 0.000 description 25
- 239000000843 powder Substances 0.000 description 17
- SPSSULHKWOKEEL-UHFFFAOYSA-N 2,4,6-trinitrotoluene Chemical compound CC1=C([N+]([O-])=O)C=C([N+]([O-])=O)C=C1[N+]([O-])=O SPSSULHKWOKEEL-UHFFFAOYSA-N 0.000 description 14
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 14
- 229910052782 aluminium Inorganic materials 0.000 description 14
- 239000004411 aluminium Substances 0.000 description 14
- 230000033228 biological regulation Effects 0.000 description 13
- 238000009529 body temperature measurement Methods 0.000 description 11
- 239000000203 mixture Substances 0.000 description 11
- 239000000015 trinitrotoluene Substances 0.000 description 10
- 238000010586 diagram Methods 0.000 description 7
- 239000000969 carrier Substances 0.000 description 6
- 238000005266 casting Methods 0.000 description 6
- 238000004140 cleaning Methods 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 229920001342 Bakelite® Polymers 0.000 description 4
- 239000004637 bakelite Substances 0.000 description 4
- 238000005538 encapsulation Methods 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000012856 packing Methods 0.000 description 3
- YWYHGNUFMPSTTR-UHFFFAOYSA-N 1-methyl-4-(4-methylphenoxy)benzene Chemical compound C1=CC(C)=CC=C1OC1=CC=C(C)C=C1 YWYHGNUFMPSTTR-UHFFFAOYSA-N 0.000 description 2
- CVYZVNVPQRKDLW-UHFFFAOYSA-N 2,4-dinitroanisole Chemical class COC1=CC=C([N+]([O-])=O)C=C1[N+]([O-])=O CVYZVNVPQRKDLW-UHFFFAOYSA-N 0.000 description 2
- RDOXTESZEPMUJZ-UHFFFAOYSA-N anisole Chemical compound COC1=CC=CC=C1 RDOXTESZEPMUJZ-UHFFFAOYSA-N 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 230000003340 mental effect Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- PMYJGTWUVVVOFO-UHFFFAOYSA-N 4-phenyl-3-furoxancarbonitrile Chemical compound N#CC1=[N+]([O-])ON=C1C1=CC=CC=C1 PMYJGTWUVVVOFO-UHFFFAOYSA-N 0.000 description 1
- TZRXHJWUDPFEEY-UHFFFAOYSA-N Pentaerythritol Tetranitrate Chemical compound [O-][N+](=O)OCC(CO[N+]([O-])=O)(CO[N+]([O-])=O)CO[N+]([O-])=O TZRXHJWUDPFEEY-UHFFFAOYSA-N 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001739 density measurement Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Natural products C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 230000002706 hydrostatic effect Effects 0.000 description 1
- 125000001972 isopentyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])C([H])([H])* 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000010309 melting process Methods 0.000 description 1
- UZKWTJUDCOPSNM-UHFFFAOYSA-N methoxybenzene Substances CCCCOC=C UZKWTJUDCOPSNM-UHFFFAOYSA-N 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- SBQLYHNEIUGQKH-UHFFFAOYSA-N omeprazole Chemical compound N1=C2[CH]C(OC)=CC=C2N=C1S(=O)CC1=NC=C(C)C(OC)=C1C SBQLYHNEIUGQKH-UHFFFAOYSA-N 0.000 description 1
- 229960000381 omeprazole Drugs 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 230000007096 poisonous effect Effects 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 230000008521 reorganization Effects 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/07—Stirrers characterised by their mounting on the shaft
- B01F27/074—Stirrers characterised by their mounting on the shaft having two or more mixing elements being concentrically mounted on the same shaft
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/112—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/19—Stirrers with two or more mixing elements mounted in sequence on the same axis
- B01F27/191—Stirrers with two or more mixing elements mounted in sequence on the same axis with similar elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/70—Mixers specially adapted for working at sub- or super-atmospheric pressure, e.g. combined with de-foaming
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F35/93—Heating or cooling systems arranged inside the receptacle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J6/00—Heat treatments such as Calcining; Fusing ; Pyrolysis
- B01J6/005—Fusing
-
- C—CHEMISTRY; METALLURGY
- C06—EXPLOSIVES; MATCHES
- C06B—EXPLOSIVES OR THERMIC COMPOSITIONS; MANUFACTURE THEREOF; USE OF SINGLE SUBSTANCES AS EXPLOSIVES
- C06B21/00—Apparatus or methods for working-up explosives, e.g. forming, cutting, drying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F2035/99—Heating
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The invention discloses a small melt-cast explosive melt mixing device. The small melt-cast explosive melt mixing device comprises a vacuum manometer, an air compressor system, a stirring paddle, a rotating shaft, an outlet thermometer, an oil bath circulating heating system, an inlet thermometer, heat-conducting oil, a bracket, a boiler body, a boiler cover, an explosive temperature thermometer and a stirring shaft. According to the small melt-cast explosive melt mixing device, the heat-conducting oil is used as a heating source to heat the boiler body; under a rotary shearing action of the stirring paddle, solid-phase melt-cast explosive particles are melted into a liquid phase, and the liquid phase is stirred to uniformly mix an explosive slurry; microbubbles in the explosive slurry are eliminated through the air compressor system; the discharging and casing processes are finished by using the rotating shaft. The small melt-cast explosive melt mixing device can achieve man-machine isolation operation of a melt-cast explosive melt mixing process, has the characteristics of small material delivery, wide temperature range, high temperature control accuracy, and high convenience in parameter adjustment, meets the actual needs on technical exploration and research of various melt-cast explosives, reduces the labor intensity and improves the safety level.
Description
Technical field
The invention belongs to castexplosive preparation technology field, relate to a kind of small-sized melt-blended device of castexplosive.
Background technology
Use founding to load warhead and present the ammunition loading technology in generation again as a kind of both tradition, in munitions factory of a lot of family
Achieving high-volume, serialization isolated machinery filling operation, the most domestic 732 factories, 763 factories etc. introduce foundation from abroad
Play a plurality of TNT base castexplosive production line, it is possible to meet the multiple castexplosive powder charge tasks such as B explosive, H-6, omeprazole capper,
Improve working environment, improve production efficiency and product quality.
But being as improving constantly explosive energy level requirement, various novel founding carrier explosives constantly occur, with TNT are
The castexplosive of main carriers has relative disadvantage in terms of energy level.And the fusing point of novel carriers is mostly higher than TNT,
It is not suitable for novel carriers through the process conditions of TNT base castexplosive ripe day by day.The big spininess of production line of factory's molding
To TNT base castexplosive, and explosive raw material input quantity is big, and power corollary equipment requires low, has that inventory is big, adapts to
The weak point such as property is narrow, product is single.Once changing founding carrier, normally used technological temperature is relatively low, and circuit design does not conforms to
Suitable, take long enough detergent line, collect residual medicine, need to put into substantial amounts of funds reorganization and expansion existing equipment, again grope to fit
The technological parameter closed, the most economical and the most practical to various novel carriers founding exploratory developments, it is also difficult to meet higher condition and want
Ask.
And invention disclosed patent CN 201473467 has related to a kind of medicine device that is fused and mixed, inventor devises two tank bodies and divides
Not Cun Chu TNT and too peace (PETN), prepare the most serial medical instrument that detonates of ladder by this mixing melting device.This device have man-machine isolation,
The features such as simple operation.But only for TNT series of products, temperature requirement aspect is difficult to meet the requirement that novel carriers is fused and mixed, and
And product category is more single, it is impossible to meet the demand of multiple types small batch research.
Owing to lacking applicable process equipment, manually-operated wrong road is returned again in various novel carriers founding exploratory developments
On.On the one hand, personnel keep Long Term Contact with various poisonous dangerous explosive raw materials, easily cause serious harm function of human body,
Labor intensity weight, stress is big, buries potential safety hazard.On the other hand, founding is affected greatly by anthropic factor, process
Controlling relatively difficult to achieve, product quality fluctuates greatly, and randomness is strong, has deviated from the original intention of scientific research.
It is thus desirable to a kind of small-sized melt-blended device of castexplosive, the use being used for meeting in the research of castexplosive Process Exploration is wanted
Ask.
Summary of the invention
The deficiency existed for prior art, the present invention provides a kind of small-sized melt-blended device of castexplosive, is used for meeting founding
Explosive Technology Science Explorations is studied.
In order to realize above-mentioned target, the present invention takes following technical scheme:
The present invention relates to a kind of castexplosive and heat melt-blended agitating device.It is characterized in that: this device is by 1-vacuum pressure
Table, 2-air compression system, 3-stirring paddle, 4-rotary shaft, 5-outlet temperature meter, 6-oil bath loop heating system, 7-inlet temperature meter,
8-conduction oil, 9-support, 10-pot, 11-pot cover, 12-medicine temperature thermometer, 13-shaft form.
Described 10-pot is the shaping drum of one end open, and open end positions with disk, opens up concave type screwed hole every 60 °
Barrel outer dia is 250-350mm, a diameter of 180-250mm of wall inner portion, and barrel outer length is 300-400mm, cylinder
The pars intramuralis degree of depth is 200-250mm, and wall thickness is 30-80mm, and pot nside volume average out to 4-10L, by flange spiral shell
Bolt is airtight with 11-pot cover to be connected, 10-pot annular pot pars intramuralis pre-buried heat conduction pipeline, and respectively opens a through hole at sidewall, leads for 8-
The entrance and exit of deep fat, and be connected with 6-oil bath loop heating system by snap fastener, 10-pot bottom symmetric position is led to
Cross bearing arrangement to be fastenedly connected with 4-rotary shaft;
Described 11-pot cover is disc-shaped structure, and outer dia is 180-230mm, and thickness is 15-25mm, with 10-pot screw thread
Hole correspondence position perforate, 11-pot cover is lined with seal washer inside 10-pot side, is fastened with 10-pot by flange bolt
Connect, be the central through hole of 15-25mm along disc centre perforate footpath, be fastenedly connected with 13-shaft by bearing arrangement, with
Time with disk location mode in 11-pot cover center through hole both sides respectively perforate footpath as 8-15mm with the through hole of 5-10mm, be used for
12-medicine temperature thermometer and 1-pressure vacuum gauge are installed, and 12-medicine temperature thermometer stretches into 10-pot direction below 11-pot cover
A length of 15cm~20cm, opposite side fastening installs 1-pressure vacuum gauge and 2-air compression system, and opening is to 10-pot direction
A length of 2cm~4cm stretched into;
Described 3-stirring paddle is sheet type structure, outside a length of 150-220mm, a width of 50-100mm, and thickness is 5-10mm, edge
Disk, every 120 ° of evenly distributed three slice blades, is fastenedly connected by welding manner with 13-shaft lower end;
Described 9-support is between square shape vertical, is fastenedly connected with 4-rotary shaft by bearing mode, comes by rotating 4-rotary shaft
Control 10-pot downwardly and upwardly to move;
Described 6-oil bath loop heating system is external heating circulation system, with 8-conduction oil for adding thermal medium, at 8-conduction oil
Flow into 10-pot direction near 6-oil bath loop heating system side equipped with 7-inlet temperature meter, oil circuit pipeline and 10-pot sidewall
Entrance uses the firm connection of snap fastener, and 10-pot sidewall exit uses snap fastener to be connected with oil circuit pipeline, 8-conduction oil
Flow out 10-pot direction near 6-oil bath loop heating system side equipped with 5-outlet temperature meter.
Further, the seal washer of 11-pot cover is by polyurethane, Merlon, poly-EP rubbers, polybutadiene, poly-isoamyl two
Any one in alkene, polysiloxanes ketone is made.
Further, the heating temperature range of 6-oil bath loop heating system is 0~140 DEG C, and heating-up temperature trueness error is less than
1℃。
Further, the temperature range ability of 5-outlet temperature meter and 7-inlet temperature meter is 0-150 DEG C, and temperature accuracy error is little
In 1 DEG C.
Further, the temperature range ability of 12-medicine temperature thermometer is 0~140 DEG C, and temperature accuracy error is not more than 1 DEG C.
Further, 8-conduction oil be methyl-silicone oil, cumene, 4, any one in 4 '-dimethyl diphenyl ether.
Further, the vacuum ranges that 2-air compression system provides is-70kPa~-130kPa.
The present invention, using conduction oil as adding thermal medium, is heated to pot by oil bath loop heating system, makes castexplosive in pot
Solid phase particles temperature raises, and reaches fusion temperature and forms the liquid phase material of flowing, drives stirring paddle stirring material with shaft, makes
Castexplosive mix homogeneously.Oil bath loop heating system, by the temperature of the conduction oil in inlet temperature measurement amount entrance pot,
By the temperature of outlet temperature meter monitoring exit conduction oil, utilize temperature difference to regulate oil bath heating circulation system, make heating temperature
Degree controls in required temperature range, monitors castexplosive technological temperature in pot in real time by medicine temperature thermometer, uses pneumatics system
The tiny air bubble that system is swept along when getting rid of steam and the material stirring of volatilization when material heats.After material mix homogeneously, pass through
The medicine melted slurry is discharged in mould container by rotary shaft, uses cleaning solvent and cleaning wiping cloth can complete pot nside afterwards
Cleaning.
The invention have the advantages that
(1) present invention safety operation requirement of man-machine isolation in disclosure satisfy that castexplosive technical study, can be alleviated by this invention
Heavy physical work, improves work efficiency, promotes safety operation grade and process control level;
(2) advantages such as the present invention is using conduction oil as heating source, has temperature range width, and temperature-controlled precision is high, and regulation is easy, it is possible to
Meet the number of different types castexplosive demand to melting process temperature, be suitable for the founding of multiple batches of different formulations component in a small amount
The scientific research demand of explosive preparation technology, easily realizes multicomponent multiple types material in a small amount and repeats the target of technical study test;
(3) present invention uses air compression system can effectively get rid of a small amount of air bubble being mixed in liquid phase material, improves degree of packing,
Designed by open type, there is discharging convenient controlled, it is easy to the advantages such as cleaning cleaning, can be with comprehensive adjustment fusion temperature, stirring
The important founding parameters such as rotating speed, vacuum, temperature retention time.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the small-sized melt-blended device of a kind of castexplosive, this device by 1-pressure vacuum gauge, 2-air compression system,
3-stirring paddle, 4-rotary shaft, 5-outlet temperature meter, 6-oil bath loop heating system, 7-inlet temperature meter, 8-conduction oil, 9-prop up
Frame, 10-pot, 11-pot cover, 12-medicine temperature thermometer, 13-shaft form.
Detailed description of the invention
Below in conjunction with embodiment, the present invention will be further described, but the present invention is not limited by the following example.
Embodiment 1
It is illustrated in figure 1 the schematic diagram of the small-sized melt-blended device of a kind of castexplosive.Apparatus of the present invention are used to prepare the molten of 1kg
Casting explosive, castexplosive formula consists of: 2,4,6-trinitrotoluene (TNT) 28 aluminium powder (Al) 30 HMX (HMX) 39 insensitiveness
Agent 3.Start apparatus of the present invention, open 6-oil bath loop heating system, using methyl-silicone oil as conduction oil, heat 8-conduction oil,
The temperature range that 7-inlet temperature measurement is measured is positioned at 90 DEG C~91 DEG C, and the temperature range that 5-outlet temperature measurement is measured is
89 DEG C~90 DEG C, heat 30min~40min, load weighted TNT and deterrent put in 10-pot, covers tightly 11-pot cover,
Carry out encapsulation process with polyurethane seal packing ring, open 13-shaft and drive 3-stirring paddle, make rotating speed be maintained at
20r/min~40r/min, monitors 12-medicine temperature thermometer, and temperature is maintained between 87 DEG C~88 DEG C, continuously stirred 15min~20min,
Being put in 10-pot by load weighted HMX, by rotational speed regulation to 15r/min~30/min, 12-medicine temperature thermometer temperature controls
85 DEG C~86 DEG C, stir 5min~10min, more load weighted Al powder is put in 10-pot, by rotational speed regulation extremely
15r/min~30r/min, 12-medicine temperature thermometer temperature controls at 85 DEG C~86 DEG C, stirs 7min~15min, opens 2-air compression system,
Make the vacuum range that 1-pressure vacuum gauge indicates between-75kPa~-90kPa, process 10min~15min, close 2-air compression system,
Regulation 4-rotary shaft, makes material flow out in predetermined mould, thus completes castexplosive preparation process.
Embodiment 2
It is illustrated in figure 1 the schematic diagram of the small-sized melt-blended device of a kind of castexplosive.Apparatus of the present invention are used to prepare the molten of 1kg
Casting explosive, castexplosive formula consists of: 2,4-dinitroanisols (DNAN) 28 aluminium powder 32 HMX 38 deterrent 2.
Starting apparatus of the present invention, open 6-oil bath loop heating system, using methyl-silicone oil as conduction oil, heat 8-conduction oil, 7-enters
Mouthful thermometer measure to the temperature range that temperature range is positioned at 106 DEG C~107C, 5-outlet temperature measurement is measured be
104 DEG C~105 DEG C, heat 25min~30min, load weighted DNAN and deterrent are put in 10-pot, covers tightly 11-
Pot cover, carries out encapsulation process with Merlon seal washer, opens 13-shaft and drives 3-stirring paddle, makes rotating speed be maintained at
20r/min~40r/min, monitors 12-medicine temperature thermometer, and temperature is maintained between 103 DEG C~104 DEG C, continuously stirred 15min~20min,
Being put in 10-pot by load weighted HMX, by rotational speed regulation to 15r/min~30/min, 12-medicine temperature thermometer temperature controls
102 DEG C~103 DEG C, stir 7min~12min, more load weighted Al powder is put in 10-pot, by rotational speed regulation extremely
15r/min~30r/min, 12-medicine temperature thermometer temperature controls at 102 DEG C~103 DEG C, stirs 7min~15min, opens 2-pneumatics system
System, makes the vacuum range that 1-pressure vacuum gauge indicates between-75kPa~-90kPa, processes 10min~15min, close 2-pneumatics
System, regulates 4-rotary shaft, makes material flow out in predetermined mould, thus complete castexplosive preparation process.
Embodiment 3
The present embodiment uses apparatus of the present invention to realize castexplosive preparation process.
It is illustrated in figure 1 the schematic diagram of the small-sized melt-blended device of a kind of castexplosive.Apparatus of the present invention are used to prepare the molten of 1kg
Casting explosive, castexplosive formula consists of: castexplosive formula consists of: 3,4-DNTFs (DNTF) 28
Aluminium powder 31 HMX 39 deterrent 2.Start apparatus of the present invention, open 6-oil bath loop heating system, make with cumene
For conduction oil, heating 8-conduction oil, the temperature range that 7-inlet temperature measurement is measured is positioned at 120 DEG C~121 DEG C, 5-outlet temperature meter
The temperature range measured is 118 DEG C~119 DEG C, heats 20min~25min, load weighted DNAN and deterrent is put into
In 10-pot, cover tightly 11-pot cover, carry out encapsulation process with poly-EP rubbers seal washer, open 13-shaft and drive 3-stirring
Oar, makes rotating speed be maintained at 15r/min~30r/min, monitors 12-medicine temperature thermometer, and temperature is maintained between 117 DEG C~118 DEG C, holds
Continuous stirring 25min~30min, puts into load weighted HMX in 10-pot, by rotational speed regulation to 15r/min~30/min, 12-
Medicine temperature thermometer temperature controls at 117 DEG C~118 DEG C, stirs 15min~20min, more load weighted Al powder is put into 10-
In pot, by rotational speed regulation to 15r/min~30r/min, 12-medicine temperature thermometer temperature controls at 117 DEG C~118 DEG C, stirring
15min~20min, opens 2-air compression system, makes the vacuum range that 1-pressure vacuum gauge indicates between-75kPa~-90kPa, locates
Reason 10min~15min, closes 2-air compression system, regulates 4-rotary shaft, makes material flow out in predetermined mould, thus complete
Castexplosive preparation process.
Embodiment 4
The present embodiment uses apparatus of the present invention to realize castexplosive preparation process.
It is illustrated in figure 1 the schematic diagram of the small-sized melt-blended device of a kind of castexplosive.Apparatus of the present invention are used to prepare the molten of 1kg
Casting explosive, castexplosive formula consists of: castexplosive formula consists of: 2,4,6-trinitrotoluene (TNT) 53,4-dinitro furan
Our base furoxan (DNTF) 25 aluminium powder 28 HMX 40 deterrent 2.Start apparatus of the present invention, open 6-oil bath circulation and add
Hot systems, using cumene as conduction oil, heats 8-conduction oil, and the temperature range that 7-inlet temperature measurement is measured is positioned at
109 DEG C~110 DEG C, the temperature range that 5-outlet temperature measurement is measured is 108 DEG C~109 DEG C, heats 20min~25min, will weigh
Good TNT, DNTF and deterrent are put in 10-pot, cover tightly 11-pot cover, seal with polybutadiene seal washer
Process, open 13-shaft and drive 3-stirring paddle, make rotating speed be maintained at 20r/min~35r/min, monitor 12-medicine temperature thermometer,
Temperature is maintained between 108 DEG C~109 DEG C, continuously stirred 20min~30min, is put into by load weighted HMX in 10-pot,
By rotational speed regulation to 15r/min~30/min, 12-medicine temperature thermometer temperature controls at 107 DEG C~108 DEG C, stirs 15min~20min,
The most load weighted Al powder is put in 10-pot, by rotational speed regulation to 15r/min~30r/min, 12-medicine temperature thermometer temperature
Degree controls at 107 DEG C~108 DEG C, stirs 15min~20min, opens 2-air compression system, make the vacuum that 1-pressure vacuum gauge indicates
Scope is between-75kPa~-90kPa, processes 10min~15min, closes 2-air compression system, regulates 4-rotary shaft, makes material stream
Go out in predetermined mould, thus complete castexplosive preparation process.
Embodiment 5
The present embodiment uses apparatus of the present invention to realize castexplosive preparation process.
It is illustrated in figure 1 the schematic diagram of the small-sized melt-blended device of a kind of castexplosive.Apparatus of the present invention are used to prepare the molten of 1kg
Casting explosive, castexplosive formula consists of: castexplosive formula consists of: 2,4,6-trinitrotoluene (TNT) 15 2,4-dinitro
Methyl phenyl ethers anisole (DNAN) 13 aluminium powder 25 HMX 45 deterrent 2.Start apparatus of the present invention, open 6-oil bath circulating-heating system
System, with 4,4 '-dimethyl diphenyl ether as conduction oil, heats 8-conduction oil, and the temperature range that 7-inlet temperature measurement is measured is positioned at
99 DEG C~100 DEG C, the temperature range that 5-outlet temperature measurement is measured is 98 DEG C~99 DEG C, heats 20min~25min, by load weighted
TNT, DNAN and deterrent are put in 10-pot, cover tightly 11-pot cover, carry out at sealing with polyisoprene seal washer
Reason, opens 13-shaft and drives 3-stirring paddle, makes rotating speed be maintained at 20r/min~35r/min, monitors 12-medicine temperature thermometer, temperature
Degree is maintained between 98 DEG C~99 DEG C, continuously stirred 20min~30min, is put into by load weighted HMX in 10-pot, will turn
Velocity modulation joint controls at 97 DEG C~98 DEG C to 15r/min~30/min, 12-medicine temperature thermometer temperature, stirs 15min~20min, afterwards
Again load weighted Al powder is put in 10-pot, by rotational speed regulation to 15r/min~30r/min, 12-medicine temperature thermometer temperature control
System, at 97 DEG C~98 DEG C, stirs 15min~20min, opens 2-air compression system, and the vacuum range making 1-pressure vacuum gauge indicate is
Between-75kPa~-90kPa, process 10min~15min, close 2-air compression system, regulate 4-rotary shaft, make material flow out to pre-
In fixed mould, thus complete castexplosive preparation process.
Embodiment 6
The present embodiment uses apparatus of the present invention to realize castexplosive preparation process.
It is illustrated in figure 1 the schematic diagram of the small-sized melt-blended device of a kind of castexplosive.Apparatus of the present invention are used to prepare the molten of 1kg
Casting explosive, castexplosive formula consists of: castexplosive formula consists of: 2,4-dinitroanisols (DNAN) 21 3,4-dinitro
Base furazanyl furoxan (DNTF) 7 aluminium powder 22 HMX 48 deterrent 2.Start apparatus of the present invention, open 6-oil bath and follow
Ring heating system, with 4,4 '-dimethyl diphenyl ether as conduction oil, heats 8-conduction oil, the temperature that 7-inlet temperature measurement is measured
Scope is positioned at 115 DEG C~116 DEG C, and the temperature range that 5-outlet temperature measurement is measured is 114 DEG C~115 DEG C, heats 20min~25min,
Load weighted DNAN, DNTF and deterrent are put in 10-pot, covers tightly 11-pot cover, with polysiloxanes ketone sealing gasket
Circle carries out encapsulation process, opens 13-shaft and drives 3-stirring paddle, makes rotating speed be maintained at 20r/min~35r/min, monitors 12-
Medicine temperature thermometer, temperature is maintained between 114 DEG C~115 DEG C, and load weighted HMX is thrown by continuously stirred 20min~30min
Entering in 10-pot, by rotational speed regulation to 15r/min~30/min, 12-medicine temperature thermometer temperature controls at 113 DEG C~114 DEG C, stirring
15min~20min, puts in 10-pot by load weighted Al powder the most again, by rotational speed regulation to 15r/min~30r/min,
12-medicine temperature thermometer temperature controls at 113 DEG C~114 DEG C, stirs 15min~20min, opens 2-air compression system, make 1-Vacuum Pressure
The vacuum range of power table instruction is between-75kPa~-90kPa, processes 10min~15min, closes 2-air compression system, regulates 4-
Rotary shaft, makes material flow out in predetermined mould, thus completes castexplosive preparation process.
Comparative example 1
The present embodiment, with reference to the compositing formula of embodiment 1, completes the preparation of castexplosive in artificial mode.
Compositing formula is: TNT 28 aluminium powder 30 HMX 39 deterrent 3
The preparation of this example: count for 1000g with gross weight.Weigh each feed product the most in proportion.Use vapour source as heating
Source.TNT and deterrent are mixed, puts into and add in heat container, use bakelite rod to be slowly stirred.After component is completely melt,
Point repeatedly add in a small amount pre-mixed aluminium powder-HMX mixture, simultaneously and be slowly stirred, make solid phase components fully heat and point
Dissipate uniformly.Medicine slurry after mix homogeneously is injected in mould, completes preparation.
Comparative example 2
The present embodiment, with reference to the compositing formula of embodiment 2, completes the preparation of castexplosive manually.
Compositing formula is: DNAN 28 aluminium powder 32 HMX 38 deterrent 2
The preparation of this example: count for 1000g with gross weight.Weigh each feed product the most in proportion.Use vapour source as heating
Source.DNAN and deterrent are mixed, puts into and add in heat container, use bakelite rod to be slowly stirred.After component is completely melt,
Point repeatedly add in a small amount pre-mixed aluminium powder-HMX mixture, simultaneously and be slowly stirred, make solid phase components fully heat and point
Dissipate uniformly.Medicine slurry after mix homogeneously is injected in mould, completes preparation.
Comparative example 3
The present embodiment, with reference to the compositing formula of embodiment 3, completes the preparation of castexplosive manually.
Compositing formula is: DNTF 28 aluminium powder 31 HMX 39 deterrent 2.
The preparation of this example: count for 1000g with gross weight.Weigh each feed product the most in proportion.It is passed through high temperature super heated steam to make
For heating source.DNTF and deterrent are mixed, puts into and add in heat container, use bakelite rod to be slowly stirred.Treat that component is complete
After fusing, point repeatedly add in a small amount pre-mixed aluminium powder-HMX mixture, simultaneously and be slowly stirred, make solid phase components abundant
Heat and be uniformly dispersed.Medicine slurry after mix homogeneously is injected in mould, completes preparation.
Comparative example 4
The present embodiment, with reference to the compositing formula of embodiment 3, completes the preparation of castexplosive manually.
Compositing formula is: DNAN21 DNTF7 aluminium powder 22 HMX 48 deterrent 2.
The preparation of this example: count for 1000g with gross weight.Weigh each feed product the most in proportion.It is passed through high temperature super heated steam to make
For heating source.DNTF and deterrent are mixed, puts into and add in heat container, use bakelite rod to be slowly stirred.Treat that component is complete
After fusing, point repeatedly add in a small amount pre-mixed aluminium powder-HMX mixture, simultaneously and be slowly stirred, make solid phase components abundant
Heat and be uniformly dispersed.Medicine slurry after mix homogeneously is injected in mould, completes preparation.
From subject of labour factor, instruments of labour factor, work situation factor, factor in labor time and psychology mental status feature five
Embodiment 1~6 and labor intensity during comparative example 1~3 is investigated in individual aspect evaluation, the statistical weight of each aspect is respectively 0.17,
0.18,0.23,0.20,0.22, wherein factor in labor time was commented from mental work time and two angles of physical work time
Valency, weight is respectively 35% and 65%, represents that labor intensity is minimum with 1 during evaluation, represents that labor intensity is the highest with 10, altogether
Divide 10 grades, the score of five aspects is weighted statistics, represents labor intensity with total score.
With method 401.2 hydrostatic weighing method in " explosive test method " GJB772A-1997 and to embodiment 1~6 and contrast
The sample of example 1~3 preparation carries out density measurement.
Test comparison the results are shown in Table 1.
Table 1 test comparison result
From test comparison result, labor intensity when using apparatus of the present invention to prepare castexplosive is significantly less than manual work side
Formula, and the degree of packing of sample is apparently higher than manual mode.Present invention improves circumstance, reduce worker's labor
Fatigue resistance, improves work efficiency.
Although reference be made herein to invention has been described for the multiple explanatory embodiment of the present invention, however, it is to be understood that ability
Field technique personnel can be designed that a lot of other amendments and embodiment, and these amendments and embodiment will fall in disclosure
Spirit and spirit within.
Claims (3)
1. the small-sized melt-blended device of castexplosive, it is characterised in that: this device includes pressure vacuum gauge (1), air compression system
(2), stirring paddle (3), rotary shaft (4), outlet temperature meter (5), oil bath loop heating system (6), inlet temperature meter (7), conduction oil
(8), support (9), pot (10), pot cover (11), medicine temperature thermometer (12), shaft (13);
Described pot (10) is the shaping drum of one end open, and open end positions with disk, opens up concave type screwed hole every 60 °,
It is fastenedly connected with pot cover (11) by flange bolt, pot (10) annular pot pars intramuralis pre-buried heat conduction pipeline, and it is logical respectively to open one at sidewall
Hole, for the entrance and exit of conduction oil (8), and is connected with oil bath loop heating system (6), under pot (10) by snap fastener
Portion's symmetric position is fastenedly connected with rotary shaft (4) by bearing arrangement;
Described pot cover (11) is disc-shaped structure, and pot (10) screwed hole correspondence position perforate, by flange bolt and pot (10)
Being fastenedly connected, pot cover (11) is lined with seal washer inside pot (10) side, and pot cover (11) circle centre position is opened center through hole, passed through
Bearing arrangement is fastenedly connected with shaft (13), respectively opens a through hole in pot cover (11) center through hole both sides in disk location mode, and one
Medicine temperature thermometer (12) is installed in side fastening, and pressure vacuum gauge (1) and air compression system (2) are installed in opposite side fastening;
Described stirring paddle (3) is every 120 ° of evenly distributed three slice blades along disk, with shaft (13) lower end by the side of welding
Formula is fastenedly connected;
Described support (9) is between square shape vertical, is fastenedly connected with rotary shaft (4) by bearing mode, by rotary motion axle (4)
Control pot (10) downwardly and upwardly to move;
Described oil bath loop heating system (6) is external heating circulation system, with conduction oil (8) for adding thermal medium, in conduction oil (8)
Flow into pot (10) direction near oil bath loop heating system (6) side equipped with inlet temperature meter (7), oil circuit pipeline and pot (10) side
Wall entrance uses the firm connection of snap fastener, and pot (10) sidewall exit uses snap fastener to be connected with oil circuit pipeline, heat conduction
Oil (8) flows out pot (10) direction near oil bath loop heating system (6) side equipped with outlet temperature meter (5);
The maximum heating temperature of described oil bath loop heating system (6) is 140 DEG C, and heating-up temperature trueness error is less than 1 DEG C;
The temperature range ability of described outlet temperature meter (5) and inlet temperature meter (7) is 0-150 DEG C, and temperature accuracy error is not more than
1℃;
The temperature range ability of described medicine temperature thermometer (12) is 0~140 DEG C, and temperature accuracy error is not more than 1 DEG C;
The maximum vacuum that described air compression system (2) can provide is-130kPa.
2. according to claim 1, it is characterised in that the seal washer of described pot cover (11) is by polyurethane, Merlon, poly-second third
Any one in rubber, polybutadiene, polyisoprene, polysiloxanes ketone is made.
3. according to claim 1, it is characterised in that described conduction oil (8) be methyl-silicone oil, cumene, 4,4 '-dimethyl diphenyl
Any one in ether.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107512996A (en) * | 2017-09-06 | 2017-12-26 | 西安近代化学研究所 | A kind of castexplosive digitlization research and development manufacture method |
CN112266308A (en) * | 2020-10-21 | 2021-01-26 | 河南北方红阳机电有限公司 | Preparation process and equipment of high-solid-phase high-viscosity mixed explosive |
CN115925493A (en) * | 2022-12-29 | 2023-04-07 | 重庆大学 | Temperature field regulating and controlling device and system in casting charge directional solidification process |
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CN202272832U (en) * | 2011-10-25 | 2012-06-13 | 四川省南部永生化工有限责任公司 | Air bubble dispersing device |
CN103804103A (en) * | 2013-11-25 | 2014-05-21 | 邵建军 | Temperature control molding device of cast explosive |
CN204988044U (en) * | 2015-08-31 | 2016-01-20 | 重庆航天工业公司 | Carrier explosive melting equipment |
CN105566017A (en) * | 2016-03-07 | 2016-05-11 | 湖北帅力化工有限公司 | Dissolving tank for powdery emulsion explosive ammonium nitrate |
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2016
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CN202272832U (en) * | 2011-10-25 | 2012-06-13 | 四川省南部永生化工有限责任公司 | Air bubble dispersing device |
CN103804103A (en) * | 2013-11-25 | 2014-05-21 | 邵建军 | Temperature control molding device of cast explosive |
CN204988044U (en) * | 2015-08-31 | 2016-01-20 | 重庆航天工业公司 | Carrier explosive melting equipment |
CN105566017A (en) * | 2016-03-07 | 2016-05-11 | 湖北帅力化工有限公司 | Dissolving tank for powdery emulsion explosive ammonium nitrate |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107512996A (en) * | 2017-09-06 | 2017-12-26 | 西安近代化学研究所 | A kind of castexplosive digitlization research and development manufacture method |
CN107512996B (en) * | 2017-09-06 | 2019-07-23 | 西安近代化学研究所 | A kind of castexplosive digitlization research and development manufacturing method |
CN112266308A (en) * | 2020-10-21 | 2021-01-26 | 河南北方红阳机电有限公司 | Preparation process and equipment of high-solid-phase high-viscosity mixed explosive |
CN112266308B (en) * | 2020-10-21 | 2024-02-20 | 河南北方红阳机电有限公司 | Preparation process and equipment of high-solid-content high-viscosity mixed explosive |
CN115925493A (en) * | 2022-12-29 | 2023-04-07 | 重庆大学 | Temperature field regulating and controlling device and system in casting charge directional solidification process |
CN115925493B (en) * | 2022-12-29 | 2024-02-02 | 重庆大学 | Temperature field regulating and controlling device and system for directional solidification process of fused and cast charge |
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