CN106000174A - Small melt-cast explosive melt mixing device - Google Patents

Small melt-cast explosive melt mixing device Download PDF

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Publication number
CN106000174A
CN106000174A CN201610356389.2A CN201610356389A CN106000174A CN 106000174 A CN106000174 A CN 106000174A CN 201610356389 A CN201610356389 A CN 201610356389A CN 106000174 A CN106000174 A CN 106000174A
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China
Prior art keywords
pot
melt
temperature
explosive
oil
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Application number
CN201610356389.2A
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Chinese (zh)
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CN106000174B (en
Inventor
刘瑞鹏
罗鸣
罗一鸣
高杰
王玮
杨斐
巨荣辉
赵凯
王红星
蒋秋黎
谢中元
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Xian Modern Chemistry Research Institute
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Xian Modern Chemistry Research Institute
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Priority to CN201610356389.2A priority Critical patent/CN106000174B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/07Stirrers characterised by their mounting on the shaft
    • B01F27/074Stirrers characterised by their mounting on the shaft having two or more mixing elements being concentrically mounted on the same shaft
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/112Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/19Stirrers with two or more mixing elements mounted in sequence on the same axis
    • B01F27/191Stirrers with two or more mixing elements mounted in sequence on the same axis with similar elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/70Mixers specially adapted for working at sub- or super-atmospheric pressure, e.g. combined with de-foaming
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90Heating or cooling systems
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90Heating or cooling systems
    • B01F35/93Heating or cooling systems arranged inside the receptacle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J6/00Heat treatments such as Calcining; Fusing ; Pyrolysis
    • B01J6/005Fusing
    • CCHEMISTRY; METALLURGY
    • C06EXPLOSIVES; MATCHES
    • C06BEXPLOSIVES OR THERMIC COMPOSITIONS; MANUFACTURE THEREOF; USE OF SINGLE SUBSTANCES AS EXPLOSIVES
    • C06B21/00Apparatus or methods for working-up explosives, e.g. forming, cutting, drying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90Heating or cooling systems
    • B01F2035/99Heating

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

The invention discloses a small melt-cast explosive melt mixing device. The small melt-cast explosive melt mixing device comprises a vacuum manometer, an air compressor system, a stirring paddle, a rotating shaft, an outlet thermometer, an oil bath circulating heating system, an inlet thermometer, heat-conducting oil, a bracket, a boiler body, a boiler cover, an explosive temperature thermometer and a stirring shaft. According to the small melt-cast explosive melt mixing device, the heat-conducting oil is used as a heating source to heat the boiler body; under a rotary shearing action of the stirring paddle, solid-phase melt-cast explosive particles are melted into a liquid phase, and the liquid phase is stirred to uniformly mix an explosive slurry; microbubbles in the explosive slurry are eliminated through the air compressor system; the discharging and casing processes are finished by using the rotating shaft. The small melt-cast explosive melt mixing device can achieve man-machine isolation operation of a melt-cast explosive melt mixing process, has the characteristics of small material delivery, wide temperature range, high temperature control accuracy, and high convenience in parameter adjustment, meets the actual needs on technical exploration and research of various melt-cast explosives, reduces the labor intensity and improves the safety level.

Description

A kind of small-sized melt-blended device of castexplosive
Technical field
The invention belongs to castexplosive preparation technology field, relate to a kind of small-sized melt-blended device of castexplosive.
Background technology
Use founding to load warhead and present the ammunition loading technology in generation again as a kind of both tradition, in munitions factory of a lot of family Achieving high-volume, serialization isolated machinery filling operation, the most domestic 732 factories, 763 factories etc. introduce foundation from abroad Play a plurality of TNT base castexplosive production line, it is possible to meet the multiple castexplosive powder charge tasks such as B explosive, H-6, omeprazole capper, Improve working environment, improve production efficiency and product quality.
But being as improving constantly explosive energy level requirement, various novel founding carrier explosives constantly occur, with TNT are The castexplosive of main carriers has relative disadvantage in terms of energy level.And the fusing point of novel carriers is mostly higher than TNT, It is not suitable for novel carriers through the process conditions of TNT base castexplosive ripe day by day.The big spininess of production line of factory's molding To TNT base castexplosive, and explosive raw material input quantity is big, and power corollary equipment requires low, has that inventory is big, adapts to The weak point such as property is narrow, product is single.Once changing founding carrier, normally used technological temperature is relatively low, and circuit design does not conforms to Suitable, take long enough detergent line, collect residual medicine, need to put into substantial amounts of funds reorganization and expansion existing equipment, again grope to fit The technological parameter closed, the most economical and the most practical to various novel carriers founding exploratory developments, it is also difficult to meet higher condition and want Ask.
And invention disclosed patent CN 201473467 has related to a kind of medicine device that is fused and mixed, inventor devises two tank bodies and divides Not Cun Chu TNT and too peace (PETN), prepare the most serial medical instrument that detonates of ladder by this mixing melting device.This device have man-machine isolation, The features such as simple operation.But only for TNT series of products, temperature requirement aspect is difficult to meet the requirement that novel carriers is fused and mixed, and And product category is more single, it is impossible to meet the demand of multiple types small batch research.
Owing to lacking applicable process equipment, manually-operated wrong road is returned again in various novel carriers founding exploratory developments On.On the one hand, personnel keep Long Term Contact with various poisonous dangerous explosive raw materials, easily cause serious harm function of human body, Labor intensity weight, stress is big, buries potential safety hazard.On the other hand, founding is affected greatly by anthropic factor, process Controlling relatively difficult to achieve, product quality fluctuates greatly, and randomness is strong, has deviated from the original intention of scientific research.
It is thus desirable to a kind of small-sized melt-blended device of castexplosive, the use being used for meeting in the research of castexplosive Process Exploration is wanted Ask.
Summary of the invention
The deficiency existed for prior art, the present invention provides a kind of small-sized melt-blended device of castexplosive, is used for meeting founding Explosive Technology Science Explorations is studied.
In order to realize above-mentioned target, the present invention takes following technical scheme:
The present invention relates to a kind of castexplosive and heat melt-blended agitating device.It is characterized in that: this device is by 1-vacuum pressure Table, 2-air compression system, 3-stirring paddle, 4-rotary shaft, 5-outlet temperature meter, 6-oil bath loop heating system, 7-inlet temperature meter, 8-conduction oil, 9-support, 10-pot, 11-pot cover, 12-medicine temperature thermometer, 13-shaft form.
Described 10-pot is the shaping drum of one end open, and open end positions with disk, opens up concave type screwed hole every 60 ° Barrel outer dia is 250-350mm, a diameter of 180-250mm of wall inner portion, and barrel outer length is 300-400mm, cylinder The pars intramuralis degree of depth is 200-250mm, and wall thickness is 30-80mm, and pot nside volume average out to 4-10L, by flange spiral shell Bolt is airtight with 11-pot cover to be connected, 10-pot annular pot pars intramuralis pre-buried heat conduction pipeline, and respectively opens a through hole at sidewall, leads for 8- The entrance and exit of deep fat, and be connected with 6-oil bath loop heating system by snap fastener, 10-pot bottom symmetric position is led to Cross bearing arrangement to be fastenedly connected with 4-rotary shaft;
Described 11-pot cover is disc-shaped structure, and outer dia is 180-230mm, and thickness is 15-25mm, with 10-pot screw thread Hole correspondence position perforate, 11-pot cover is lined with seal washer inside 10-pot side, is fastened with 10-pot by flange bolt Connect, be the central through hole of 15-25mm along disc centre perforate footpath, be fastenedly connected with 13-shaft by bearing arrangement, with Time with disk location mode in 11-pot cover center through hole both sides respectively perforate footpath as 8-15mm with the through hole of 5-10mm, be used for 12-medicine temperature thermometer and 1-pressure vacuum gauge are installed, and 12-medicine temperature thermometer stretches into 10-pot direction below 11-pot cover A length of 15cm~20cm, opposite side fastening installs 1-pressure vacuum gauge and 2-air compression system, and opening is to 10-pot direction A length of 2cm~4cm stretched into;
Described 3-stirring paddle is sheet type structure, outside a length of 150-220mm, a width of 50-100mm, and thickness is 5-10mm, edge Disk, every 120 ° of evenly distributed three slice blades, is fastenedly connected by welding manner with 13-shaft lower end;
Described 9-support is between square shape vertical, is fastenedly connected with 4-rotary shaft by bearing mode, comes by rotating 4-rotary shaft Control 10-pot downwardly and upwardly to move;
Described 6-oil bath loop heating system is external heating circulation system, with 8-conduction oil for adding thermal medium, at 8-conduction oil Flow into 10-pot direction near 6-oil bath loop heating system side equipped with 7-inlet temperature meter, oil circuit pipeline and 10-pot sidewall Entrance uses the firm connection of snap fastener, and 10-pot sidewall exit uses snap fastener to be connected with oil circuit pipeline, 8-conduction oil Flow out 10-pot direction near 6-oil bath loop heating system side equipped with 5-outlet temperature meter.
Further, the seal washer of 11-pot cover is by polyurethane, Merlon, poly-EP rubbers, polybutadiene, poly-isoamyl two Any one in alkene, polysiloxanes ketone is made.
Further, the heating temperature range of 6-oil bath loop heating system is 0~140 DEG C, and heating-up temperature trueness error is less than 1℃。
Further, the temperature range ability of 5-outlet temperature meter and 7-inlet temperature meter is 0-150 DEG C, and temperature accuracy error is little In 1 DEG C.
Further, the temperature range ability of 12-medicine temperature thermometer is 0~140 DEG C, and temperature accuracy error is not more than 1 DEG C.
Further, 8-conduction oil be methyl-silicone oil, cumene, 4, any one in 4 '-dimethyl diphenyl ether.
Further, the vacuum ranges that 2-air compression system provides is-70kPa~-130kPa.
The present invention, using conduction oil as adding thermal medium, is heated to pot by oil bath loop heating system, makes castexplosive in pot Solid phase particles temperature raises, and reaches fusion temperature and forms the liquid phase material of flowing, drives stirring paddle stirring material with shaft, makes Castexplosive mix homogeneously.Oil bath loop heating system, by the temperature of the conduction oil in inlet temperature measurement amount entrance pot, By the temperature of outlet temperature meter monitoring exit conduction oil, utilize temperature difference to regulate oil bath heating circulation system, make heating temperature Degree controls in required temperature range, monitors castexplosive technological temperature in pot in real time by medicine temperature thermometer, uses pneumatics system The tiny air bubble that system is swept along when getting rid of steam and the material stirring of volatilization when material heats.After material mix homogeneously, pass through The medicine melted slurry is discharged in mould container by rotary shaft, uses cleaning solvent and cleaning wiping cloth can complete pot nside afterwards Cleaning.
The invention have the advantages that
(1) present invention safety operation requirement of man-machine isolation in disclosure satisfy that castexplosive technical study, can be alleviated by this invention Heavy physical work, improves work efficiency, promotes safety operation grade and process control level;
(2) advantages such as the present invention is using conduction oil as heating source, has temperature range width, and temperature-controlled precision is high, and regulation is easy, it is possible to Meet the number of different types castexplosive demand to melting process temperature, be suitable for the founding of multiple batches of different formulations component in a small amount The scientific research demand of explosive preparation technology, easily realizes multicomponent multiple types material in a small amount and repeats the target of technical study test;
(3) present invention uses air compression system can effectively get rid of a small amount of air bubble being mixed in liquid phase material, improves degree of packing, Designed by open type, there is discharging convenient controlled, it is easy to the advantages such as cleaning cleaning, can be with comprehensive adjustment fusion temperature, stirring The important founding parameters such as rotating speed, vacuum, temperature retention time.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the small-sized melt-blended device of a kind of castexplosive, this device by 1-pressure vacuum gauge, 2-air compression system, 3-stirring paddle, 4-rotary shaft, 5-outlet temperature meter, 6-oil bath loop heating system, 7-inlet temperature meter, 8-conduction oil, 9-prop up Frame, 10-pot, 11-pot cover, 12-medicine temperature thermometer, 13-shaft form.
Detailed description of the invention
Below in conjunction with embodiment, the present invention will be further described, but the present invention is not limited by the following example.
Embodiment 1
It is illustrated in figure 1 the schematic diagram of the small-sized melt-blended device of a kind of castexplosive.Apparatus of the present invention are used to prepare the molten of 1kg Casting explosive, castexplosive formula consists of: 2,4,6-trinitrotoluene (TNT) 28 aluminium powder (Al) 30 HMX (HMX) 39 insensitiveness Agent 3.Start apparatus of the present invention, open 6-oil bath loop heating system, using methyl-silicone oil as conduction oil, heat 8-conduction oil, The temperature range that 7-inlet temperature measurement is measured is positioned at 90 DEG C~91 DEG C, and the temperature range that 5-outlet temperature measurement is measured is 89 DEG C~90 DEG C, heat 30min~40min, load weighted TNT and deterrent put in 10-pot, covers tightly 11-pot cover, Carry out encapsulation process with polyurethane seal packing ring, open 13-shaft and drive 3-stirring paddle, make rotating speed be maintained at 20r/min~40r/min, monitors 12-medicine temperature thermometer, and temperature is maintained between 87 DEG C~88 DEG C, continuously stirred 15min~20min, Being put in 10-pot by load weighted HMX, by rotational speed regulation to 15r/min~30/min, 12-medicine temperature thermometer temperature controls 85 DEG C~86 DEG C, stir 5min~10min, more load weighted Al powder is put in 10-pot, by rotational speed regulation extremely 15r/min~30r/min, 12-medicine temperature thermometer temperature controls at 85 DEG C~86 DEG C, stirs 7min~15min, opens 2-air compression system, Make the vacuum range that 1-pressure vacuum gauge indicates between-75kPa~-90kPa, process 10min~15min, close 2-air compression system, Regulation 4-rotary shaft, makes material flow out in predetermined mould, thus completes castexplosive preparation process.
Embodiment 2
It is illustrated in figure 1 the schematic diagram of the small-sized melt-blended device of a kind of castexplosive.Apparatus of the present invention are used to prepare the molten of 1kg Casting explosive, castexplosive formula consists of: 2,4-dinitroanisols (DNAN) 28 aluminium powder 32 HMX 38 deterrent 2. Starting apparatus of the present invention, open 6-oil bath loop heating system, using methyl-silicone oil as conduction oil, heat 8-conduction oil, 7-enters Mouthful thermometer measure to the temperature range that temperature range is positioned at 106 DEG C~107C, 5-outlet temperature measurement is measured be 104 DEG C~105 DEG C, heat 25min~30min, load weighted DNAN and deterrent are put in 10-pot, covers tightly 11- Pot cover, carries out encapsulation process with Merlon seal washer, opens 13-shaft and drives 3-stirring paddle, makes rotating speed be maintained at 20r/min~40r/min, monitors 12-medicine temperature thermometer, and temperature is maintained between 103 DEG C~104 DEG C, continuously stirred 15min~20min, Being put in 10-pot by load weighted HMX, by rotational speed regulation to 15r/min~30/min, 12-medicine temperature thermometer temperature controls 102 DEG C~103 DEG C, stir 7min~12min, more load weighted Al powder is put in 10-pot, by rotational speed regulation extremely 15r/min~30r/min, 12-medicine temperature thermometer temperature controls at 102 DEG C~103 DEG C, stirs 7min~15min, opens 2-pneumatics system System, makes the vacuum range that 1-pressure vacuum gauge indicates between-75kPa~-90kPa, processes 10min~15min, close 2-pneumatics System, regulates 4-rotary shaft, makes material flow out in predetermined mould, thus complete castexplosive preparation process.
Embodiment 3
The present embodiment uses apparatus of the present invention to realize castexplosive preparation process.
It is illustrated in figure 1 the schematic diagram of the small-sized melt-blended device of a kind of castexplosive.Apparatus of the present invention are used to prepare the molten of 1kg Casting explosive, castexplosive formula consists of: castexplosive formula consists of: 3,4-DNTFs (DNTF) 28 Aluminium powder 31 HMX 39 deterrent 2.Start apparatus of the present invention, open 6-oil bath loop heating system, make with cumene For conduction oil, heating 8-conduction oil, the temperature range that 7-inlet temperature measurement is measured is positioned at 120 DEG C~121 DEG C, 5-outlet temperature meter The temperature range measured is 118 DEG C~119 DEG C, heats 20min~25min, load weighted DNAN and deterrent is put into In 10-pot, cover tightly 11-pot cover, carry out encapsulation process with poly-EP rubbers seal washer, open 13-shaft and drive 3-stirring Oar, makes rotating speed be maintained at 15r/min~30r/min, monitors 12-medicine temperature thermometer, and temperature is maintained between 117 DEG C~118 DEG C, holds Continuous stirring 25min~30min, puts into load weighted HMX in 10-pot, by rotational speed regulation to 15r/min~30/min, 12- Medicine temperature thermometer temperature controls at 117 DEG C~118 DEG C, stirs 15min~20min, more load weighted Al powder is put into 10- In pot, by rotational speed regulation to 15r/min~30r/min, 12-medicine temperature thermometer temperature controls at 117 DEG C~118 DEG C, stirring 15min~20min, opens 2-air compression system, makes the vacuum range that 1-pressure vacuum gauge indicates between-75kPa~-90kPa, locates Reason 10min~15min, closes 2-air compression system, regulates 4-rotary shaft, makes material flow out in predetermined mould, thus complete Castexplosive preparation process.
Embodiment 4
The present embodiment uses apparatus of the present invention to realize castexplosive preparation process.
It is illustrated in figure 1 the schematic diagram of the small-sized melt-blended device of a kind of castexplosive.Apparatus of the present invention are used to prepare the molten of 1kg Casting explosive, castexplosive formula consists of: castexplosive formula consists of: 2,4,6-trinitrotoluene (TNT) 53,4-dinitro furan Our base furoxan (DNTF) 25 aluminium powder 28 HMX 40 deterrent 2.Start apparatus of the present invention, open 6-oil bath circulation and add Hot systems, using cumene as conduction oil, heats 8-conduction oil, and the temperature range that 7-inlet temperature measurement is measured is positioned at 109 DEG C~110 DEG C, the temperature range that 5-outlet temperature measurement is measured is 108 DEG C~109 DEG C, heats 20min~25min, will weigh Good TNT, DNTF and deterrent are put in 10-pot, cover tightly 11-pot cover, seal with polybutadiene seal washer Process, open 13-shaft and drive 3-stirring paddle, make rotating speed be maintained at 20r/min~35r/min, monitor 12-medicine temperature thermometer, Temperature is maintained between 108 DEG C~109 DEG C, continuously stirred 20min~30min, is put into by load weighted HMX in 10-pot, By rotational speed regulation to 15r/min~30/min, 12-medicine temperature thermometer temperature controls at 107 DEG C~108 DEG C, stirs 15min~20min, The most load weighted Al powder is put in 10-pot, by rotational speed regulation to 15r/min~30r/min, 12-medicine temperature thermometer temperature Degree controls at 107 DEG C~108 DEG C, stirs 15min~20min, opens 2-air compression system, make the vacuum that 1-pressure vacuum gauge indicates Scope is between-75kPa~-90kPa, processes 10min~15min, closes 2-air compression system, regulates 4-rotary shaft, makes material stream Go out in predetermined mould, thus complete castexplosive preparation process.
Embodiment 5
The present embodiment uses apparatus of the present invention to realize castexplosive preparation process.
It is illustrated in figure 1 the schematic diagram of the small-sized melt-blended device of a kind of castexplosive.Apparatus of the present invention are used to prepare the molten of 1kg Casting explosive, castexplosive formula consists of: castexplosive formula consists of: 2,4,6-trinitrotoluene (TNT) 15 2,4-dinitro Methyl phenyl ethers anisole (DNAN) 13 aluminium powder 25 HMX 45 deterrent 2.Start apparatus of the present invention, open 6-oil bath circulating-heating system System, with 4,4 '-dimethyl diphenyl ether as conduction oil, heats 8-conduction oil, and the temperature range that 7-inlet temperature measurement is measured is positioned at 99 DEG C~100 DEG C, the temperature range that 5-outlet temperature measurement is measured is 98 DEG C~99 DEG C, heats 20min~25min, by load weighted TNT, DNAN and deterrent are put in 10-pot, cover tightly 11-pot cover, carry out at sealing with polyisoprene seal washer Reason, opens 13-shaft and drives 3-stirring paddle, makes rotating speed be maintained at 20r/min~35r/min, monitors 12-medicine temperature thermometer, temperature Degree is maintained between 98 DEG C~99 DEG C, continuously stirred 20min~30min, is put into by load weighted HMX in 10-pot, will turn Velocity modulation joint controls at 97 DEG C~98 DEG C to 15r/min~30/min, 12-medicine temperature thermometer temperature, stirs 15min~20min, afterwards Again load weighted Al powder is put in 10-pot, by rotational speed regulation to 15r/min~30r/min, 12-medicine temperature thermometer temperature control System, at 97 DEG C~98 DEG C, stirs 15min~20min, opens 2-air compression system, and the vacuum range making 1-pressure vacuum gauge indicate is Between-75kPa~-90kPa, process 10min~15min, close 2-air compression system, regulate 4-rotary shaft, make material flow out to pre- In fixed mould, thus complete castexplosive preparation process.
Embodiment 6
The present embodiment uses apparatus of the present invention to realize castexplosive preparation process.
It is illustrated in figure 1 the schematic diagram of the small-sized melt-blended device of a kind of castexplosive.Apparatus of the present invention are used to prepare the molten of 1kg Casting explosive, castexplosive formula consists of: castexplosive formula consists of: 2,4-dinitroanisols (DNAN) 21 3,4-dinitro Base furazanyl furoxan (DNTF) 7 aluminium powder 22 HMX 48 deterrent 2.Start apparatus of the present invention, open 6-oil bath and follow Ring heating system, with 4,4 '-dimethyl diphenyl ether as conduction oil, heats 8-conduction oil, the temperature that 7-inlet temperature measurement is measured Scope is positioned at 115 DEG C~116 DEG C, and the temperature range that 5-outlet temperature measurement is measured is 114 DEG C~115 DEG C, heats 20min~25min, Load weighted DNAN, DNTF and deterrent are put in 10-pot, covers tightly 11-pot cover, with polysiloxanes ketone sealing gasket Circle carries out encapsulation process, opens 13-shaft and drives 3-stirring paddle, makes rotating speed be maintained at 20r/min~35r/min, monitors 12- Medicine temperature thermometer, temperature is maintained between 114 DEG C~115 DEG C, and load weighted HMX is thrown by continuously stirred 20min~30min Entering in 10-pot, by rotational speed regulation to 15r/min~30/min, 12-medicine temperature thermometer temperature controls at 113 DEG C~114 DEG C, stirring 15min~20min, puts in 10-pot by load weighted Al powder the most again, by rotational speed regulation to 15r/min~30r/min, 12-medicine temperature thermometer temperature controls at 113 DEG C~114 DEG C, stirs 15min~20min, opens 2-air compression system, make 1-Vacuum Pressure The vacuum range of power table instruction is between-75kPa~-90kPa, processes 10min~15min, closes 2-air compression system, regulates 4- Rotary shaft, makes material flow out in predetermined mould, thus completes castexplosive preparation process.
Comparative example 1
The present embodiment, with reference to the compositing formula of embodiment 1, completes the preparation of castexplosive in artificial mode.
Compositing formula is: TNT 28 aluminium powder 30 HMX 39 deterrent 3
The preparation of this example: count for 1000g with gross weight.Weigh each feed product the most in proportion.Use vapour source as heating Source.TNT and deterrent are mixed, puts into and add in heat container, use bakelite rod to be slowly stirred.After component is completely melt, Point repeatedly add in a small amount pre-mixed aluminium powder-HMX mixture, simultaneously and be slowly stirred, make solid phase components fully heat and point Dissipate uniformly.Medicine slurry after mix homogeneously is injected in mould, completes preparation.
Comparative example 2
The present embodiment, with reference to the compositing formula of embodiment 2, completes the preparation of castexplosive manually.
Compositing formula is: DNAN 28 aluminium powder 32 HMX 38 deterrent 2
The preparation of this example: count for 1000g with gross weight.Weigh each feed product the most in proportion.Use vapour source as heating Source.DNAN and deterrent are mixed, puts into and add in heat container, use bakelite rod to be slowly stirred.After component is completely melt, Point repeatedly add in a small amount pre-mixed aluminium powder-HMX mixture, simultaneously and be slowly stirred, make solid phase components fully heat and point Dissipate uniformly.Medicine slurry after mix homogeneously is injected in mould, completes preparation.
Comparative example 3
The present embodiment, with reference to the compositing formula of embodiment 3, completes the preparation of castexplosive manually.
Compositing formula is: DNTF 28 aluminium powder 31 HMX 39 deterrent 2.
The preparation of this example: count for 1000g with gross weight.Weigh each feed product the most in proportion.It is passed through high temperature super heated steam to make For heating source.DNTF and deterrent are mixed, puts into and add in heat container, use bakelite rod to be slowly stirred.Treat that component is complete After fusing, point repeatedly add in a small amount pre-mixed aluminium powder-HMX mixture, simultaneously and be slowly stirred, make solid phase components abundant Heat and be uniformly dispersed.Medicine slurry after mix homogeneously is injected in mould, completes preparation.
Comparative example 4
The present embodiment, with reference to the compositing formula of embodiment 3, completes the preparation of castexplosive manually.
Compositing formula is: DNAN21 DNTF7 aluminium powder 22 HMX 48 deterrent 2.
The preparation of this example: count for 1000g with gross weight.Weigh each feed product the most in proportion.It is passed through high temperature super heated steam to make For heating source.DNTF and deterrent are mixed, puts into and add in heat container, use bakelite rod to be slowly stirred.Treat that component is complete After fusing, point repeatedly add in a small amount pre-mixed aluminium powder-HMX mixture, simultaneously and be slowly stirred, make solid phase components abundant Heat and be uniformly dispersed.Medicine slurry after mix homogeneously is injected in mould, completes preparation.
From subject of labour factor, instruments of labour factor, work situation factor, factor in labor time and psychology mental status feature five Embodiment 1~6 and labor intensity during comparative example 1~3 is investigated in individual aspect evaluation, the statistical weight of each aspect is respectively 0.17, 0.18,0.23,0.20,0.22, wherein factor in labor time was commented from mental work time and two angles of physical work time Valency, weight is respectively 35% and 65%, represents that labor intensity is minimum with 1 during evaluation, represents that labor intensity is the highest with 10, altogether Divide 10 grades, the score of five aspects is weighted statistics, represents labor intensity with total score.
With method 401.2 hydrostatic weighing method in " explosive test method " GJB772A-1997 and to embodiment 1~6 and contrast The sample of example 1~3 preparation carries out density measurement.
Test comparison the results are shown in Table 1.
Table 1 test comparison result
From test comparison result, labor intensity when using apparatus of the present invention to prepare castexplosive is significantly less than manual work side Formula, and the degree of packing of sample is apparently higher than manual mode.Present invention improves circumstance, reduce worker's labor Fatigue resistance, improves work efficiency.
Although reference be made herein to invention has been described for the multiple explanatory embodiment of the present invention, however, it is to be understood that ability Field technique personnel can be designed that a lot of other amendments and embodiment, and these amendments and embodiment will fall in disclosure Spirit and spirit within.

Claims (3)

1. the small-sized melt-blended device of castexplosive, it is characterised in that: this device includes pressure vacuum gauge (1), air compression system (2), stirring paddle (3), rotary shaft (4), outlet temperature meter (5), oil bath loop heating system (6), inlet temperature meter (7), conduction oil (8), support (9), pot (10), pot cover (11), medicine temperature thermometer (12), shaft (13);
Described pot (10) is the shaping drum of one end open, and open end positions with disk, opens up concave type screwed hole every 60 °, It is fastenedly connected with pot cover (11) by flange bolt, pot (10) annular pot pars intramuralis pre-buried heat conduction pipeline, and it is logical respectively to open one at sidewall Hole, for the entrance and exit of conduction oil (8), and is connected with oil bath loop heating system (6), under pot (10) by snap fastener Portion's symmetric position is fastenedly connected with rotary shaft (4) by bearing arrangement;
Described pot cover (11) is disc-shaped structure, and pot (10) screwed hole correspondence position perforate, by flange bolt and pot (10) Being fastenedly connected, pot cover (11) is lined with seal washer inside pot (10) side, and pot cover (11) circle centre position is opened center through hole, passed through Bearing arrangement is fastenedly connected with shaft (13), respectively opens a through hole in pot cover (11) center through hole both sides in disk location mode, and one Medicine temperature thermometer (12) is installed in side fastening, and pressure vacuum gauge (1) and air compression system (2) are installed in opposite side fastening;
Described stirring paddle (3) is every 120 ° of evenly distributed three slice blades along disk, with shaft (13) lower end by the side of welding Formula is fastenedly connected;
Described support (9) is between square shape vertical, is fastenedly connected with rotary shaft (4) by bearing mode, by rotary motion axle (4) Control pot (10) downwardly and upwardly to move;
Described oil bath loop heating system (6) is external heating circulation system, with conduction oil (8) for adding thermal medium, in conduction oil (8) Flow into pot (10) direction near oil bath loop heating system (6) side equipped with inlet temperature meter (7), oil circuit pipeline and pot (10) side Wall entrance uses the firm connection of snap fastener, and pot (10) sidewall exit uses snap fastener to be connected with oil circuit pipeline, heat conduction Oil (8) flows out pot (10) direction near oil bath loop heating system (6) side equipped with outlet temperature meter (5);
The maximum heating temperature of described oil bath loop heating system (6) is 140 DEG C, and heating-up temperature trueness error is less than 1 DEG C;
The temperature range ability of described outlet temperature meter (5) and inlet temperature meter (7) is 0-150 DEG C, and temperature accuracy error is not more than 1℃;
The temperature range ability of described medicine temperature thermometer (12) is 0~140 DEG C, and temperature accuracy error is not more than 1 DEG C;
The maximum vacuum that described air compression system (2) can provide is-130kPa.
2. according to claim 1, it is characterised in that the seal washer of described pot cover (11) is by polyurethane, Merlon, poly-second third Any one in rubber, polybutadiene, polyisoprene, polysiloxanes ketone is made.
3. according to claim 1, it is characterised in that described conduction oil (8) be methyl-silicone oil, cumene, 4,4 '-dimethyl diphenyl Any one in ether.
CN201610356389.2A 2016-05-26 2016-05-26 A kind of small-sized melt-blended device of castexplosive Expired - Fee Related CN106000174B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107512996A (en) * 2017-09-06 2017-12-26 西安近代化学研究所 A kind of castexplosive digitlization research and development manufacture method
CN112266308A (en) * 2020-10-21 2021-01-26 河南北方红阳机电有限公司 Preparation process and equipment of high-solid-phase high-viscosity mixed explosive
CN115925493A (en) * 2022-12-29 2023-04-07 重庆大学 Temperature field regulating and controlling device and system in casting charge directional solidification process

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CN202272832U (en) * 2011-10-25 2012-06-13 四川省南部永生化工有限责任公司 Air bubble dispersing device
CN103804103A (en) * 2013-11-25 2014-05-21 邵建军 Temperature control molding device of cast explosive
CN204988044U (en) * 2015-08-31 2016-01-20 重庆航天工业公司 Carrier explosive melting equipment
CN105566017A (en) * 2016-03-07 2016-05-11 湖北帅力化工有限公司 Dissolving tank for powdery emulsion explosive ammonium nitrate

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Publication number Priority date Publication date Assignee Title
CN202272832U (en) * 2011-10-25 2012-06-13 四川省南部永生化工有限责任公司 Air bubble dispersing device
CN103804103A (en) * 2013-11-25 2014-05-21 邵建军 Temperature control molding device of cast explosive
CN204988044U (en) * 2015-08-31 2016-01-20 重庆航天工业公司 Carrier explosive melting equipment
CN105566017A (en) * 2016-03-07 2016-05-11 湖北帅力化工有限公司 Dissolving tank for powdery emulsion explosive ammonium nitrate

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107512996A (en) * 2017-09-06 2017-12-26 西安近代化学研究所 A kind of castexplosive digitlization research and development manufacture method
CN107512996B (en) * 2017-09-06 2019-07-23 西安近代化学研究所 A kind of castexplosive digitlization research and development manufacturing method
CN112266308A (en) * 2020-10-21 2021-01-26 河南北方红阳机电有限公司 Preparation process and equipment of high-solid-phase high-viscosity mixed explosive
CN112266308B (en) * 2020-10-21 2024-02-20 河南北方红阳机电有限公司 Preparation process and equipment of high-solid-content high-viscosity mixed explosive
CN115925493A (en) * 2022-12-29 2023-04-07 重庆大学 Temperature field regulating and controlling device and system in casting charge directional solidification process
CN115925493B (en) * 2022-12-29 2024-02-02 重庆大学 Temperature field regulating and controlling device and system for directional solidification process of fused and cast charge

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