CN105999840B - Numerically-controlled machine tool oil-water separation system and method - Google Patents

Numerically-controlled machine tool oil-water separation system and method Download PDF

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Publication number
CN105999840B
CN105999840B CN201610516977.8A CN201610516977A CN105999840B CN 105999840 B CN105999840 B CN 105999840B CN 201610516977 A CN201610516977 A CN 201610516977A CN 105999840 B CN105999840 B CN 105999840B
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China
Prior art keywords
filter
filter plate
oil
rose box
babinet
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CN201610516977.8A
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CN105999840A (en
Inventor
肖红
莫春林
梁吉平
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Chengdu Yuding special processing technology Co., Ltd
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Chengdu Precise CNC Machine Tool Co Ltd
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Priority to CN201610516977.8A priority Critical patent/CN105999840B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D36/00Filter circuits or combinations of filters with other separating devices
    • B01D36/04Combinations of filters with settling tanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/10Arrangements for cooling or lubricating tools or work
    • B23Q11/1069Filtration systems specially adapted for cutting liquids

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Filtration Of Liquid (AREA)

Abstract

A kind of numerically-controlled machine tool oil-water separation system and method, the system includes connector, connecting tube, filter assemblies and separator box, the connector is corrugated connector, the free end of the corrugated connector is equipped with interconnecting piece, it is stepped filter assemblies to state filter assemblies, includes at least the first Rose Box, the second Rose Box and third Rose Box;The separator box includes babinet, the middle part of the babinet is equipped with isolation board, the lower end of the isolation board is away from bottom of box certain distance, and it is additionally provided with one on the left of isolation board and crosses oiled-plate method, the oiled-plate method of crossing is upwardly extended from the bottom of babinet, babinet is divided into settling zone, fuel-displaced area and exhalant region, and the centre position of the exhalant region is equipped with the water proof portion of tubular, and the bottom in the water proof portion penetrates through outward from the bottom of babinet;The configuration of the present invention is simple as a result, it is easy to operate, it is widely applicable, effective oil-water separation can be provided.

Description

Numerically-controlled machine tool oil-water separation system and method
Technical field
The technical field handled the present invention relates to lathe grease more particularly to a kind of numerically-controlled machine tool oil-water separation system And method.
Background technology
During existing machine tooling, the working performance for keeping lathe is needed, prevents its abrasion excessive, it will be in machine Lubricating oil is added on bed.And the cutting fluid of lathe is easy to be mixed into lubricating oil during processing, so as to cause cutting fluid It is impure.By placing for a long time, breeding fungi is easy in cutting fluid.Especially in summer, temperature is relatively high, cutting fluid It is also easily smelly, working environment is influenced, the health of operator is endangered, also results in the waste of lubricating oil and cutting fluid, Increase processing cost.
For this purpose, the designer of the present invention, in view of drawbacks described above, by concentrating on studies and designing, synthesis is engaged in for many years for a long time The experience and achievement of related industry, research and design go out a kind of numerically-controlled machine tool oil-water separation system and method, to overcome above-mentioned lack It falls into.
Invention content
It is simple in structure the purpose of the present invention is to provide a kind of numerically-controlled machine tool oil-water separation system and method, operation It is convenient, it is widely applicable, effective oil-water separation can be provided.
To solve the above problems, the invention discloses a kind of numerically-controlled machine tool oil-water separation system, including connector, connection Pipe, filter assemblies and separator box, the connector can be connected to numerically-controlled machine tool will need liquid introducing to be separated, the connection Head is connected to filter assemblies by connecting tube, and the filter assemblies are connected to separator box, it is characterised in that:
The connector is corrugated connector, and the free end of the corrugated connector is equipped with interconnecting piece, states filtering group Part is stepped filter assemblies, includes at least the first Rose Box, the second Rose Box and third Rose Box;
The top side of first Rose Box is equipped with the first oil inlet, and it is in that array arranges that the other side of bottom, which is equipped with multiple, The first recirculation hole, the top side of the second Rose Box is equipped with the second oil inlet for housing multiple first recirculation holes, bottom it is another Side is equipped with multiple the second recirculation holes in array arrangement, and the top side of third Rose Box, which is equipped with, houses multiple second recirculation holes Third oil inlet, the other side of bottom is equipped with multiple third recirculation holes in array arrangement;
The separator box includes babinet, and the middle part of the babinet is equipped with isolation board, and the lower end of the isolation board is away from babinet bottom Portion's certain distance, and be additionally provided with one on the left of isolation board and cross oiled-plate method, the oiled-plate method of crossing is upwardly extended from the bottom of babinet, as a result, Babinet is divided into settling zone, fuel-displaced area and exhalant region, and the top of the settling zone corresponds to the multiple third recirculation hole, it is described go out The centre position in pool is equipped with the water proof portion of tubular, and the bottom in the water proof portion penetrates through outward from the bottom of babinet.
Wherein:It is additionally provided with the first filter plate in first Rose Box, first filter plate is to be obliquely installed, described the One filter plate is equipped with the first filter hole of array arrangement, and the diameter of first filter hole is slightly smaller than the diameter of the first recirculation hole, The second filter plate is additionally provided in second Rose Box, second filter plate is to be obliquely installed, and second filter plate is equipped with The diameter of second filter hole of array arrangement, second filter hole is slightly smaller than the diameter of the second recirculation hole, the third filtering It is additionally provided with third filter plate in case, the third filter plate is to be obliquely installed, and the third filter plate is equipped with the of array arrangement The diameter of three filter hole, the third filter hole is slightly smaller than the diameter of third recirculation hole.
Wherein:The first obstruction of twice portion is included at least on the length direction of first filter plate, end is additionally provided with first Catching portion, the height in each first obstruction portion are less than the height of the first catching portion, on the length direction of second filter plate Including at least the second obstruction of twice portion, end is additionally provided with the second catching portion, and the height in each second obstruction portion is blocked less than second The height in the portion of cutting includes at least twice third obstruction portion on the length direction of the third filter plate, and end is additionally provided with third and blocks The portion of cutting, the height in each third obstruction portion are less than the height of third catching portion.
Wherein:The lower part of first filter plate is equipped with the first support element, and the lower part of second filter plate is equipped with second The lower part of support element, the third filter plate is equipped with third support element.
Wherein:The bottom for crossing oiled-plate method is equipped with the first driving portion for adjusting height, and the bottom in the water proof portion, which is equipped with, adjusts Save the second driving portion of height.
Wherein:First driving portion is rack drives device, and second driving portion is means of threaded drives.
Wherein:Fluid infusion hole is additionally provided on the cylinder lateral wall of the settling zone.
A kind of numerically-controlled machine tool oil-water separation method is also disclosed, numerically-controlled machine tool water-oil separating as described above is passed through System is realized, it is characterised in that is comprised the following steps:
Step 1: liquid to be separated is introduced connector, and filter assemblies are flowed by connecting tube;
It is filtered Step 2: carrying out multistage ladder by multiple Rose Boxes of filter assemblies, effectively realizes the separation of impurity;
Step 3: into after crossing ladder filtering, liquid enters separator box, real after the settling zone of separator box is precipitated The smaller oil of proportion is discharged from the discharge of fuel-displaced area and the larger water of proportion from exhalant region in existing liquid.
By above structure it is found that the numerically-controlled machine tool of the present invention is had the following effects that with oil-water separation system and method:
1, simple in structure, handling facility can be suitably used for different lathes, also allow for being transformed, cost is lower;
2, filtering and separation function are combined, impurity can be effectively removed and realizes grease quick separating.
The detailed content of the present invention can be obtained by aftermentioned explanation and institute's attached drawing.
Description of the drawings
Fig. 1 shows the structural schematic diagram of the numerically-controlled machine tool oil-water separation system of the present invention.
Fig. 2 shows the structural schematic diagram of filter assemblies in the present invention.
Fig. 3 shows the structural schematic diagram of separator box in the present invention.
Reference numeral:
11, connector;12, connecting tube;13, filter assemblies;14, separator box;131, the first Rose Box;132, the second filtering Case;133, third Rose Box;1311, the first oil inlet;1312, the first filter plate;1313, the first blocking portion;1314;First blocks The portion of cutting;1315, the first support element;1316, the first recirculation hole;141, babinet;142, isolation board;143, oiled-plate method is crossed;144, first Driving portion;145, water proof portion;146, the second driving portion;147, oil outlet;148, fluid infusion hole.
Specific implementation mode
Referring to Fig. 1 to Fig. 3, it is shown that numerically-controlled machine tool oil-water separation system of the invention and method.
Numerically-controlled machine tool oil-water separation system and method can be applied to various numerically-controlled machine tools, not only realize to lathe Effectively installation, moreover it is possible to realize the transformation to existing numerically-controlled machine tool.
Wherein a, which includes connector 11, connecting tube 12, filter assemblies 13 and separator box 14, described Connector 11 can be connected to the positions such as the bottom of numerically-controlled machine tool, and liquid to be separated will be needed to introduce, and the connector 11 passes through Connecting tube 12 is connected to filter assemblies 13, and the filter assemblies 13 are connected to separator box 14, real again after liquid is filtered Existing water-oil separating.
Wherein, the connector 11 is corrugated connector, and convenient Telescopic can be convenient for and various numerically-controlled machine tools Connection, the free end of the corrugated connector can also be equipped with interconnecting piece, and the periphery of the interconnecting piece is equipped with multiple intervals Connecting hole is quickly and easily fixedly connected with that can realize.
Referring to Fig. 2, the filter assemblies 13 are stepped filter assemblies, include at least the first Rose Box 131, second Rose Box 132 and third Rose Box 133, wherein the top side of first Rose Box 131 is equipped with the first oil inlet 1311, The other side of bottom is equipped with multiple the first recirculation holes 1316 in array arrangement, wherein the multiple first recirculation hole 1316 is set It is placed in the entire width direction (i.e. vertical paper direction) of the first Rose Box 131, and is set to 131 length direction of the first Rose Box 1/2-2/3 on (i.e. parallel paper direction), and the top side of the second Rose Box 132 is equipped with and houses multiple first recirculation holes The other side of 1316 the second oil inlet, bottom is equipped with multiple the second recirculation holes in array arrangement, wherein the multiple second Recirculation hole is set to the entire width direction of the second Rose Box 132, and the 1/2- being set on 132 length direction of the second Rose Box 2/3, and the top side of third Rose Box 133 is equipped with the third oil inlet for housing multiple second recirculation holes, the other side of bottom Equipped with multiple third recirculation holes in array arrangement, wherein the multiple third recirculation hole is set to the whole of third Rose Box 133 A width direction, and the 1/2-2/3 being set on 133 length direction of third Rose Box realizes filtering group by this structure The ladder of part filters, and the diameter of the first communication port 1316, the second communication port and third communication port gradually decreases, to realize liquid Staged filtering after, so as to effectively be filtered the impurity such as chip, fragment in liquid.
Wherein, to realize better filter effect, the first filter plate 1312, institute are additionally provided in first Rose Box 131 State the first filter plate 1312 be obliquely installed, on width on the entire width of entire first filter plate 1312, length from The lateral other side that first filter plate 1312 is equipped with the first oil inlet 1311 extends, and apart from other side certain distance, described The angle of inclination of first filter plate 1312 can be 8-15 degree, described to realize the gradually filtering of liquid gradually left with impurity First filter plate 1312 is equipped with the first filter hole of array arrangement, and the diameter of first filter hole is slightly smaller than the first recirculation hole Diameter specifically includes at least the first obstruction of twice portion 1313, preferably such as on the length direction of first filter plate 1312 Equidistant interval shown in figure is equipped with three, and the end of first filter plate 1312 is additionally provided with the first catching portion 1314, and each described the The height in one obstruction portion 1313 is less than the height of the first catching portion 1314, to be stopped by multiple tracks and finally be intercepted, realizes certain The contaminant filter of size.
Referring to Fig. 1 it is found that the structure of second Rose Box 132 and third Rose Box 133 can be set as and the first Rose Box 131 is similar, the second filter plate is additionally provided in second Rose Box 132, second filter plate is to be obliquely installed, on width Across the entire width of entire second filter plate, the side for being equipped with the second oil inlet in length from the second filter plate is prolonged to the other side It stretches, and apart from other side certain distance, the angle of inclination of second filter plate can be 8-15 degree, to realize gradually staying for liquid Lower and impurity gradually filtering, second filter plate are equipped with the second filter hole that array arranges, second filter hole it is straight Diameter is slightly smaller than the diameter of the second recirculation hole, specifically, twice second is included at least on the length direction of second filter plate Obstruction portion, equidistant interval preferably as shown in the figure are equipped with three, and the end of second filter plate is additionally provided with the second catching portion, each institute The height for stating the second obstruction portion is less than the height of the second catching portion, to stop by multiple tracks and finally intercept, realizes a certain size Contaminant filter;Third filter plate is additionally provided in the third Rose Box 132, the third filter plate is to be obliquely installed, wide A side of third oil inlet is equipped with to another from third filter plate on the entire width of entire third filter plate, length on degree Side extends, and apart from other side certain distance, and the angle of inclination of the third filter plate can be 8-15 degree, with realize liquid by Step leaves the gradually filtering with impurity, and the third filter plate is equipped with the third filter hole of array arrangement, the third filter hole Diameter be slightly smaller than the diameter of third recirculation hole, specifically, twice are included at least on the length direction of the third filter plate Third obstruction portion, equidistant interval preferably as shown in the figure are equipped with three, and the end of the third filter plate is additionally provided with third catching portion, The height in each third obstruction portion is less than the height of third catching portion, to be stopped by multiple tracks and finally be intercepted, realizes certain The contaminant filter of size.
Wherein, the lower part of first filter plate 1312 can also be equipped with the first support element 1315, to provide more stable branch Effect is supportted, similar, the lower part of second filter plate can also be equipped with the second support element, and the lower part of the third filter plate may be used also Equipped with third support element.
Referring to Fig. 3, the separator box 14 may include babinet 141, and the middle part of the babinet 141 is equipped with isolation board 142, described The lower end of isolation board 142 is away from 141 bottom certain distance of babinet, and so that heavier water flows through, and the left side of isolation board 142 is additionally provided with One oiled-plate method 143, the oiled-plate method 143 of crossing excessively is upwardly extended from the bottom of babinet 141, as a result, isolation board 142 and oiled-plate method 143 excessively Setting divides babinet 141 for three parts, and intermediate for settling zone, left side is fuel-displaced area, and right side is exhalant region, the fuel-displaced area Oil outlet 147 is provided on 141 side wall of cylinder, the oil outlet 147 is equipped with pipe fitting, in order to the output of oil plant, the precipitation The top in area corresponds to multiple third recirculation holes of the third Rose Box 133, will carry out the liquid introducing point of ladder filtering From case 14 and liquid deposition is carried out, in deposition process, since the proportion of oil is compared with water smaller, therefore oil will be generally located on top surface, and For water level in bottom, the centre position of the exhalant region is equipped with the water proof portion 145 of tubular, and the bottom in the water proof portion 145 is from babinet 141 bottom penetrates through outward, wherein for ease of being individually insulated for grease, the top in the water proof portion 145 will be less than described excessively oily Water is drawn from water proof portion 145 and oil is drawn from oiled-plate method 143 is crossed by the top of plate 143.
Wherein, for ease of the separation under different situations, the bottom for crossing oiled-plate method 143 is equipped with the first driving portion 144, described The bottom in water proof portion 145 is equipped with the second driving portion 146, and first driving portion, 144 and second driving portion 146 can be respectively to excessively oily The height in plate 143 and water proof portion 145 is centainly adjusted, to carry out the oil plant point under different situations according to different liquid levels From, fluid infusion hole 148 can be also equipped on the cylinder lateral wall of the settling zone, it is same right to provide the water of certain capacity when needed Liquid height is effectively adjusted.Wherein, first driving portion can be rack drives device, the bottom for crossing oiled-plate method 143 Side be equipped with tooth, for rack drives device drive move, second driving portion 146 can be means of threaded drives, it is described every The bottom outer-edge in water portion 145 is equipped with external screw thread, is moved so that means of threaded drives drives.
Wherein, the settling zone, fuel-displaced area and exhalant region can be respectively equipped with liquid level detector, with the liquid level to each region It is detected.
It can be seen that the system of the present invention can utilize the density of different liquids different, filtered effective point of liquid is realized From.
Wherein, the invention also discloses a kind of numerically-controlled machine tool oil-water separation methods, are used by above-mentioned numerically-controlled machine tool Oil-water separation system carries out, and it includes following steps:
1, liquid to be separated is introduced into connector 11, and filter assemblies 13 is flowed by connecting tube 12;
2, it carries out multistage ladder by multiple Rose Boxes of filter assemblies 13 to filter, effectively realizes the separation of impurity;
3, into after crossing ladder filtering, liquid enters separator box 14, after the settling zone of separator box 14 is precipitated, realizes The smaller oil of proportion is discharged from the discharge of fuel-displaced area and the larger water of proportion from exhalant region in liquid.
Wherein, behind the settling zone that liquid enters separator box 14, liquid height can be detected by liquid level detector, So as to carry out height adjusting by crossing the height adjusting of oiled-plate method 143 and water proof portion 145 and the liquid input in fluid infusion hole 148, make It obtains the oily oiled-plate method 143 that can cross and enters fuel-displaced area.
It is readily apparent that above description and record is only illustrated in the disclosure being not intended to be limiting of the invention Appearance, application or use.Although describing and being described in the accompanying drawings embodiment in embodiment, the present invention does not limit Be described as by attached drawing example and in embodiment it is now recognized that optimal mode to implement the particular case of the teachings of the present invention Son, the scope of the present invention is by any embodiment of the description and appended claims including falling into front.

Claims (4)

1. a kind of numerically-controlled machine tool oil-water separation system, including connector, connecting tube, filter assemblies and separator box, the connection Head can be connected to numerically-controlled machine tool so that liquid to be separated will be needed to introduce, and the connector is connected to filter assemblies by connecting tube, The filter assemblies are connected to separator box, it is characterised in that:
The connector is corrugated connector, and the free end of the corrugated connector is equipped with interconnecting piece, and stating filter assemblies is Stepped filter assemblies include at least the first Rose Box, the second Rose Box and third Rose Box;
The top side of first Rose Box is equipped with the first oil inlet, and the other side of bottom is equipped with multiple in the of array arrangement One recirculation hole, the top side of the second Rose Box are equipped with the second oil inlet for housing multiple first recirculation holes, the other side of bottom Equipped with multiple the second recirculation holes in array arrangement, the top side of third Rose Box, which is equipped with, houses the of multiple second recirculation holes The other side of three oil inlets, bottom is equipped with multiple third recirculation holes in array arrangement;
The separator box includes babinet, and the middle part of the babinet is equipped with isolation board, and the lower end of the isolation board is away from the bottom of box one Set a distance, so that heavier water flows through, and be additionally provided on the left of isolation board one cross oiled-plate method, it is described cross oiled-plate method from the bottom of babinet to Upper extension isolation board and crosses the setting of oiled-plate method babinet is divided into three parts as a result, and intermediate for settling zone, left side is fuel-displaced area, Right side is exhalant region, oil outlet is provided on the cylinder lateral wall in the fuel-displaced area, the oil outlet is equipped with pipe fitting, in order to oil plant Output, the top of the settling zone corresponds to the multiple third recirculation hole, and the centre position of the exhalant region is equipped with tubular Water proof portion, the bottom in the water proof portion penetrates through outward from the bottom of babinet, and oiled-plate method is crossed in the top in the water proof portion less than described Top, by water from water proof portion draw and oil from cross oiled-plate method draw;
The first filter plate is additionally provided in first Rose Box, first filter plate is to be obliquely installed, first filter plate The first filter hole equipped with array arrangement, the diameter of first filter hole are slightly smaller than the diameter of the first recirculation hole, and described second The second filter plate is additionally provided in Rose Box, second filter plate is to be obliquely installed, and second filter plate is arranged equipped with array The second filter hole, the diameter of second filter hole is slightly smaller than the diameter of the second recirculation hole, also set in the third Rose Box It is to be obliquely installed to have third filter plate, the third filter plate, and the third filter plate is equipped with the third filter hole of array arrangement, The diameter of the third filter hole is slightly smaller than the diameter of third recirculation hole;
The first obstruction of twice portion is included at least on the length direction of first filter plate, end is additionally provided with the first catching portion, respectively The height in first obstruction portion is less than the height of the first catching portion, and two are included at least on the length direction of second filter plate Road the second obstruction portion, end are additionally provided with the second catching portion, and the height in each second obstruction portion is less than the height of the second catching portion, Twice third obstruction portion is included at least on the length direction of the third filter plate, end is additionally provided with third catching portion, each described The height in third obstruction portion is less than the height of third catching portion;
The lower part of first filter plate is equipped with the first support element, and the lower part of second filter plate is equipped with the second support element, institute The lower part for stating third filter plate is equipped with third support element;
The bottom for crossing oiled-plate method is equipped with the first driving portion for adjusting height, and the bottom in the water proof portion, which is equipped with, adjusts the of height Two driving portions.
2. numerically-controlled machine tool oil-water separation system as described in claim 1, it is characterised in that:First driving portion is rack Driving device, second driving portion are means of threaded drives.
3. numerically-controlled machine tool oil-water separation system as described in claim 1, it is characterised in that:The cylinder lateral wall of the settling zone On be additionally provided with fluid infusion hole.
4. a kind of numerically-controlled machine tool oil-water separation method passes through the numerically-controlled machine tool oil as described in any in claim 1-3 Water separating system is realized, it is characterised in that is comprised the following steps:
Step 1: liquid to be separated is introduced connector, and filter assemblies are flowed by connecting tube;
It is filtered Step 2: carrying out multistage ladder by multiple Rose Boxes of filter assemblies, effectively realizes the separation of impurity;
Step 3: into after crossing ladder filtering, liquid enters separator box, after the settling zone of separator box is precipitated, realizes liquid The smaller oil of proportion is discharged from the discharge of fuel-displaced area and the larger water of proportion from exhalant region in body.
CN201610516977.8A 2016-07-01 2016-07-01 Numerically-controlled machine tool oil-water separation system and method Active CN105999840B (en)

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CN108423858B (en) * 2018-03-25 2019-05-03 荆门怡盛源环保科技有限公司 A kind of multistage automatic water purifier
CN109909798B (en) * 2019-04-25 2021-06-04 河南润鑫新材料股份有限公司 Cutting fluid jet cooling equipment based on aluminum alloy processing

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