CN105986361A - Automatic broken yarn identifying and cleaning system of Warp knitting machine - Google Patents
Automatic broken yarn identifying and cleaning system of Warp knitting machine Download PDFInfo
- Publication number
- CN105986361A CN105986361A CN201610475707.7A CN201610475707A CN105986361A CN 105986361 A CN105986361 A CN 105986361A CN 201610475707 A CN201610475707 A CN 201610475707A CN 105986361 A CN105986361 A CN 105986361A
- Authority
- CN
- China
- Prior art keywords
- probe
- wire
- fracture
- cleaning system
- tricot machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B35/00—Details of, or auxiliary devices incorporated in, knitting machines, not otherwise provided for
- D04B35/10—Indicating, warning, or safety devices, e.g. stop motions
- D04B35/14—Indicating, warning, or safety devices, e.g. stop motions responsive to thread breakage
Abstract
The invention provides an automatic broken yarn identifying and cleaning system of a warp knitting machine, belonging to the technical field of warp knitting. The automatic broken yarn identifying and cleaning system of the warp knitting machine comprises a rack and a plurality of transfer rolls, wherein a detection device is arranged outside each transfer roll and comprises a middle detection mechanism and a side detection mechanism; the middle detection mechanism comprises a connecting plate, a connecting rod and a hinged support; the connecting plate is fixed at the top of the rack; one end of the connecting rod is connected to the lower end of the connecting plate by an adjusting component I and the other end is directly connected with the hinged support; a probe I is arranged on the hinged support; the side detection mechanism comprises a side plate and a probe II; the probe II is connected to the side plate by an adjusting component II; an air supply duct parallel to the transfer rolls is installed on the rack; one end of the air supply duct is sealed and the other end is connected with a fan; a plurality of blow holes are formed in the air supply duct; a broken yarn recovery device is arranged at the lower end of the rack. The system has the advantage that the probe I and the probe II have adjustability, thus improving the detection precision and the product quality.
Description
Technical field
The invention belongs to warp knitting field, relate to a kind of tricot machine fracture of wire and automatically identify and cleaning system.
Background technology
With one group or several groups of yarns arranged in parallel, on all working pin of warp-wise feeding machine, lopping simultaneously and shape
Becoming knitted fabric, this method is referred to as warp knit, and fabric is referred to as WARP-KNITTING.Complete this warp-knit machine and be referred to as tricot machine.
The main loop-forming element of tricot machine has knitting needle, sley point, sinker and pressing plate (for crochet hook machine).Knitting needle is in entire column
It is contained on needle-bar, moves with needle-bar.Sley point is contained on batten composition sley bar.Warp thread is through the eyelet of sley point, with comb
Comb is moved together and around pad on pin, is moved and woven into fabric by cooperating of the loop-forming element such as knitting needle, sinker.Due to
Use the when of volume is all spun yarn, and during other braiding, easily knotting and fracture, may result in card machine if do not processed, shadow
Ringing product quality, existing is all to use hand inspection, labours and toil with mind and body.
For solving the problems referred to above, as Chinese utility model patent application (application number: 201320833635.0) discloses one
Kind of fall plate jacquard warp-knitted Yarn break checkout gear, including emitter, receptor, start button, from stop controller, stop by
Button, PLC, converter, servo controller, main frequency conversion motor and servomotor, emitter and receptor all with automatic stop control
Device input processed is connected, and start button is connected with PLC input with stop button, automatic stop controller output end and PLC
Controller input is connected, and PLC outfan is connected with inverter input and servo controller input, and converter is defeated
Go out end be connected with main frequency conversion motor, servo controller outfan is connected with servomotor, when broken yarn occurs, can make tricot machine and
Time stop, reminding in time work of entrying to entry.In the most above-mentioned tricot machine Yarn break checkout gear, the position of emitter and receptor is not
Can regulation, detection accurately can not get improve, effect compares poor, and the filament that there is also drop the most aborning is easy
It is mixed in product, the defect rate of product can be improved.
Summary of the invention
It is an object of the invention to there are the problems referred to above for existing technology, it is proposed that a kind of tricot machine fracture of wire identifies automatically
And cleaning system, there is good accuracy of detection, product quality can be improved.
The purpose of the present invention can be realized by following technical proposal: a kind of tricot machine fracture of wire automatically identifies and clears up system
System, including frame and some transfer rollers, it is characterised in that the outside of each transfer roller is designed with detecting device, detects device bag
Including middle part testing agency and sidepiece testing agency, middle part testing agency includes that connecting plate, connecting rod and free bearing, described connecting plate are fixed
In frame top, connecting rod one end is connected to connecting plate lower end by adjusting part one, and the other end is directly connected with free bearing, free bearing
Being provided with probe one, sidepiece testing agency includes side plate and probe two, and described probe two-way is overregulated assembly two and is connected to side plate
On, described frame is provided with the ajutage be arrangeding in parallel with transfer roller, one end of ajutage seals, and the other end connects wind
Machine, described ajutage is provided with some gas holes, and described frame lower end is provided with fracture of wire retracting device, and fracture of wire retracting device includes inhaling
Air pump, filter cartridge and recovery port, described recovery port is horn-like, is connected by trachea one, air-breathing between recovery port with filter cartridge
Connected by trachea two between pump and filter cartridge.
Probe one is connected with the start and stop mechanism of tricot machine with probe two, and when probe one and probe two, one of them detects disconnected
During silk phenomenon, signal can be received at start and stop mechanism at once, and tricot machine is stopped operation, unnecessary loss can be reduced,
Improve production efficiency.Tricot machine operation when, blower fan can continue toward air-supply in ajutage, finally by each gas hole to
Outer blowout, the fracture of wire produced in producing cleans out, and substantially increases the quality of product, reduces the occurrence rate of substandard products.Additionally
Can be by the fracture of wire centralized collection of cleaning by fracture of wire retracting device, it is to avoid fracture of wire is the most floating, affects working environment, and can also
The service life of equipment is affected in avoiding fracture of wire access arrangement.
Automatically identifying and in cleaning system at above-mentioned tricot machine fracture of wire, adjusting part one includes the connection of semicircular in shape
Block, described contiguous block is fixed on connecting plate lower end, and has manhole on contiguous block, and described small end has arcuate groove,
Arcuate groove two ends are provided with the connecting hole run through, and described manhole is mutually matched with connecting hole, is embedded in arc at above-mentioned contiguous block
When groove makes manhole overlapping with connecting hole, locked by bolt, nut screw connection.
Use above structure so that the free bearing of connecting rod and connecting rod lower end and probe one can carry out the regulation of angle, control not
Same detection position, improves Detection results, has higher practical value.
Automatically identifying and in cleaning system at above-mentioned tricot machine fracture of wire, adjusting part two includes regulating block, above-mentioned probe
Two are connected on regulating block, described regulating block has vertical bar hole, side plate has the peace being mutually matched with bar hole
Dress hole, regulating block is installed on side plate by bolt, nut.
Use above structure so that the upper-lower position of probe two has controllability, it is simple to operator regulate, improve and visit
The degree of accuracy surveyed.
Automatically identifying and in cleaning system at above-mentioned tricot machine fracture of wire, filter cartridge includes box body and screen plate, described mistake
Having some filtering holes on filter plate, screen plate is positioned at box body, and described cassette upper end is provided with the input being connected with trachea one,
Box body lower end is provided with the outfan being connected with trachea two.
Use above structure, when fracture of wire enters box body by trachea one, air-flow can pass through filtering holes on screen plate from
Outfan enters trachea two, and fracture of wire is trapped in box body by screen plate, it is simple to staff clears up.
Automatically identifying and in cleaning system at above-mentioned tricot machine fracture of wire, described gas hole is equidistant and is horizontally arranged in air-supply
Guan Shang.
Use above structure, be avoided that local location can not get the phenomenon of cleaning, improve cleaning effect.
Automatically identifying and in cleaning system at above-mentioned tricot machine fracture of wire, described frame upper end is provided with alarm device, probe
One is connected with alarm device with the signal that accepts of probe two.
Use above structure, when after probe one and one of them discovery fracture of wire problem of probe two, report can be transmitted signals to
Alarm device, triggers alarm device and reports to the police, have the purposes reminding staff.
Automatically identifying and in cleaning system at above-mentioned tricot machine fracture of wire, alarm device is buzzer alarm or LED warning
Lamp.
Use buzzer siren can quickly remind staff to find fracture of wire phenomenon by sound transmission, process in time, carry
High efficiency.LED warning lamp is quickly to remind staff by visual effect, plays equally and finds in time and process
Effect.
Compared with prior art, this tricot machine fracture of wire automatically identify and clear up the advantage of system have following some:
1, this tricot machine fracture of wire identifies automatically and in cleaning system, the position of probe one and probe two has controllability, energy
Fracture of wire phenomenon detected accurately, indirectly can improve the quality of product, reduce loss.
2, this tricot machine fracture of wire automatically identify and in cleaning system ajutage and fracture of wire retracting device with the use of can and
Time the filament of drop on tricot machine is carried out clearing and retrieving, it is to avoid access arrangement affects the life-span of equipment, it is to avoid float at air
Middle affect working environment.
3, this tricot machine fracture of wire identifies and the setting of alarm device in cleaning system automatically, and staff can be made to send out in time
Existing fracture of wire phenomenon, can process in time so that tricot machine works on, indirectly improve production efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation that this tricot machine fracture of wire identified and cleared up system automatically.
Fig. 2 is that this tricot machine fracture of wire identifies and the structural representation of sidepiece testing agency in cleaning system automatically.
Fig. 3 is that this tricot machine fracture of wire identifies and the schematic diagram of filter cartridge in cleaning system automatically.
Fig. 4 is that this tricot machine fracture of wire identifies and the structural representation of middle part testing agency in cleaning system automatically.
In figure, 1, frame；2, transfer roller；3, connecting plate；4, connecting rod；5, free bearing；6, probe one；7, side plate；8, probe two；
9, ajutage；10, blower fan；11, gas hole；12, filter cartridge；12a, box body；12b, screen plate；12c, filtering holes；12d, input
End；12e, outfan；13, recovery port；14, trachea one；15, trachea two；16, contiguous block；17, manhole；18, arcuate groove；
19, connecting hole；20, bolt；21, nut；22, regulating block；23, bar hole；24, alarm device；25, asepwirator pump.
Detailed description of the invention
The following is the specific embodiment of the present invention and combine accompanying drawing, technical scheme is further described,
But the present invention is not limited to these embodiments.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, this tricot machine fracture of wire identifies and cleaning system automatically, including frame 1 He
Some transfer rollers 2, the outside of each transfer roller 2 is designed with detecting device, and detection device includes middle part testing agency and sidepiece inspection
Surveying mechanism, middle part testing agency includes connecting plate 3, connecting rod 4 and free bearing 5, and connecting plate 3 is fixed on frame 1 top, connecting rod 4 one end
Being connected to connecting plate 3 lower end by adjusting part one, the other end is directly connected with free bearing 5, and free bearing 5 is provided with probe 1, adjusts
Joint assembly one includes the contiguous block 16 of semicircular in shape, and contiguous block 16 is fixed on connecting plate 3 lower end, and has circle on contiguous block 16
Through hole 17, connecting rod 4 upper end has arcuate groove 18, and arcuate groove 18 two ends are provided with the connecting hole 19 run through, manhole 17 be connected
Hole 19 is mutually matched, contiguous block 16 be embedded in arcuate groove 18 make manhole 17 overlapping with connecting hole 19 time, by bolt 20,
Nut 21 cooperation locks.Use above structure so that free bearing 5 and the probe 1 of connecting rod 4 and connecting rod 4 lower end can carry out angle
The regulation of degree, controls different detection positions, improves Detection results, have higher practical value.
Sidepiece testing agency includes side plate 7 and probe 28, and probe 28 is connected on side plate 7 by adjusting part two, adjusts
Joint assembly two includes regulating block 22, and probe 28 is connected on regulating block 22, and regulating block 22 has vertical bar hole 23, side
Having the installing hole being mutually matched with bar hole 23 on plate 7, regulating block 22 is installed on side plate 7 by bolt 20, nut 21.Adopt
Use above structure so that the upper-lower position of probe 28 has controllability, it is simple to operator regulate, improve the accurate of detection
Degree.
Being provided with the ajutage 9 be arrangeding in parallel with transfer roller 2 in frame 1, one end of ajutage 9 seals, and the other end connects
Having blower fan 10, ajutage 9 to be provided with some gas holes 11, gas hole 11 is equidistant and is horizontally arranged on ajutage 9, is avoided that office
Position, portion can not get the phenomenon of cleaning, improves cleaning effect.
Frame 1 lower end is provided with fracture of wire retracting device, and fracture of wire retracting device includes asepwirator pump 25, filter cartridge 12 and recovery port
13, recovery port 13, in horn-like, is connected by trachea 1 between recovery port 13 with filter cartridge 12, asepwirator pump 25 and filter cartridge 12
Between by trachea 2 15 connect.Filter cartridge 12 includes box body 12a and screen plate 12b, and screen plate 12b has some filtering holes
12c, screen plate 12b are positioned at box body 12a, box body 12a upper end and are provided with the input 12d being connected with trachea 1, box body 12a
Lower end is provided with the outfan 12e being connected with trachea 2 15.When fracture of wire enters box body 12a by trachea 1, air-flow can lead to
Filtering holes 12c crossed on screen plate 12b enters trachea 2 15 from outfan 12e, and fracture of wire is trapped in box body by screen plate 12b
In 12a, it is simple to staff clears up.
Frame 1 upper end is provided with alarm device 24, and probe 1 is connected with alarm device 24 with the signal that accepts of probe 28.When
Pop one's head in 1 and probe 28 one of them find after fracture of wire problems, alarm device 24 can be transmitted signals to, trigger alarm device
24 report to the police, and have the purposes reminding staff.Alarm device 24 is buzzer alarm or LED warning lamp.Employing buzzing is reported to the police
Device can quickly remind staff to find fracture of wire phenomenon by sound transmission, processes in time, improves production efficiency.LED warning lamp
It is quickly to remind staff by visual effect, plays equally and find in time and the effect processed.
Specific works principle: starting tricot machine when, first the position adjustment by probe 1 and probe 28 is good, at warp
While the work of volume machine, also needing to start blower fan 10 and asepwirator pump 25, wind is sent into ajutage 9 by blower fan 10, by blowing on ajutage 9
Pore 11 blows out, such that fracture of wire is blown off.Under the effect of asepwirator pump 25, the fracture of wire blown off can depend on from recovery port 13
Secondary entrance trachea 1 and filter cartridge 12, stay fracture of wire in box body 12a finally by screen plate 12b.When probe 1 and probe
28 one of them when fracture of wire phenomenon being detected, signal can be received at start and stop mechanism at once, and tricot machine is stopped operation,
Alarm device 24 can send alarm simultaneously so that staff can quickly find, processes in time.
Specific embodiment described herein is only to present invention spirit explanation for example.Technology neck belonging to the present invention
Described specific embodiment can be made various amendment or supplements or use similar mode to replace by the technical staff in territory
Generation, but without departing from the spirit of the present invention or surmount scope defined in appended claims.
Although the most more employ frame 1, transfer roller 2, connecting plate 3, connecting rod 4, free bearing 5, probe 1, side plate 7,
Pop one's head in 28, ajutage 9, blower fan 10, gas hole 11, filter cartridge 12, box body 12a, screen plate 12b, filtering holes 12c, input
12d, outfan 12e, recovery port 13, trachea 1, trachea 2 15, contiguous block 16, manhole 17, arcuate groove 18, connecting hole
19, the term such as bolt 20, nut 21, regulating block 22, bar hole 23, alarm device 24, asepwirator pump 25, but be not precluded from using it
The probability of its term.Use these terms to be only used to more easily to describe and explain the essence of the present invention；They are solved
It is all contrary with spirit of the present invention for being interpreted into any additional restriction.
Claims (7)
1. tricot machine fracture of wire identifies and a cleaning system automatically, including frame and some transfer rollers, it is characterised in that Mei Gechuan
The outside sending roller is designed with detecting device, and detection device includes middle part testing agency and sidepiece testing agency, middle part testing agency
Including connecting plate, connecting rod and free bearing, described connecting plate is fixed on frame top, and connecting rod one end is connected to by adjusting part one
Fishplate bar lower end, the other end is directly connected with free bearing, and free bearing is provided with probe one, and sidepiece testing agency includes side plate and probe
Two, described probe two-way is overregulated assembly two and is connected on side plate, and described frame is provided with sending of be arrangeding in parallel with transfer roller
Airduct, one end of ajutage seals, and the other end connects has blower fan, described ajutage to be provided with some gas holes, under described frame
End is provided with fracture of wire retracting device, and fracture of wire retracting device includes that asepwirator pump, filter cartridge and recovery port, described recovery port are horn-like,
It is connected by trachea one between recovery port with filter cartridge, is connected by trachea two between asepwirator pump and filter cartridge.
A kind of tricot machine fracture of wire the most according to claim 1 identifies and cleaning system automatically, it is characterised in that adjusting part
One contiguous block including semicircular in shape, described contiguous block is fixed on connecting plate lower end, and has manhole on contiguous block, described
Small end has arcuate groove, and arcuate groove two ends are provided with the connecting hole run through, and described manhole is mutually matched with connecting hole,
Above-mentioned contiguous block is embedded in arcuate groove when making manhole overlapping with connecting hole, is locked by bolt, nut screw connection.
A kind of tricot machine fracture of wire the most according to claim 2 identifies and cleaning system automatically, it is characterised in that adjusting part
Two include that regulating block, above-mentioned probe two are connected on regulating block, described regulating block has vertical bar hole, side plate has
The installing hole being mutually matched with bar hole, regulating block is installed on side plate by bolt, nut.
A kind of tricot machine fracture of wire the most according to claim 3 identifies and cleaning system automatically, it is characterised in that filter cartridge bag
Including box body and screen plate, described screen plate has some filtering holes, screen plate is positioned at box body, described cassette upper end be provided with
The input that trachea one is connected, box body lower end is provided with the outfan being connected with trachea two.
A kind of tricot machine fracture of wire the most according to claim 4 identifies and cleaning system automatically, it is characterised in that described air blowing
Hole is equidistant and is horizontally arranged on ajutage.
A kind of tricot machine fracture of wire the most according to claim 5 identifies and cleaning system automatically, it is characterised in that described frame
Upper end is provided with alarm device, and probe one is connected with alarm device with the signal that accepts of probe two.
A kind of tricot machine fracture of wire the most according to claim 6 identifies and cleaning system automatically, it is characterised in that alarm device
For buzzer alarm or LED warning lamp.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610475707.7A CN105986361A (en) | 2016-06-24 | 2016-06-24 | Automatic broken yarn identifying and cleaning system of Warp knitting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610475707.7A CN105986361A (en) | 2016-06-24 | 2016-06-24 | Automatic broken yarn identifying and cleaning system of Warp knitting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105986361A true CN105986361A (en) | 2016-10-05 |
Family
ID=57044367
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610475707.7A Pending CN105986361A (en) | 2016-06-24 | 2016-06-24 | Automatic broken yarn identifying and cleaning system of Warp knitting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105986361A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107489657A (en) * | 2017-08-29 | 2017-12-19 | 海宁市成达经编有限公司 | Tricot machine is led through the fan installing structure in device |
| CN107557989A (en) * | 2017-09-19 | 2018-01-09 | 海宁市圣达威经编有限公司 | Tricot machine and tricot machine broken string localization method with broken string positioning function |
| CN110029441A (en) * | 2019-04-25 | 2019-07-19 | 江苏明朗星新能源科技发展有限公司 | Tricot machine willow catkins flying in the air cleaning assembly |
| CN116620953A (en) * | 2023-07-24 | 2023-08-22 | 江苏长江智能制造研究院有限责任公司 | Machine vision-based broken filament cleaning equipment |
| CN110029441B (en) * | 2019-04-25 | 2024-04-19 | 江苏明朗星新能源科技发展有限公司 | Flying wadding cleaning assembly of warp knitting machine |
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| CN103397473A (en) * | 2013-08-07 | 2013-11-20 | 浙江金世达实业有限公司 | Broken yarn protection system of warp knitting machine |
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| CN205133930U (en) * | 2015-11-27 | 2016-04-06 | 宿迁市神龙家纺有限公司 | Two -needle bar broken string monitoring scram device |
| CN205275878U (en) * | 2015-12-11 | 2016-06-01 | 长兴新邦纺织有限公司 | Tricot machine automatic checkout device |
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| JPH0617340A (en) * | 1992-06-26 | 1994-01-25 | Tsudakoma Corp | Fiber breakage detector |
| US6494700B1 (en) * | 1998-01-24 | 2002-12-17 | Barmag Ag | Melt spinning line for producing multifilament yarns |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107489657A (en) * | 2017-08-29 | 2017-12-19 | 海宁市成达经编有限公司 | Tricot machine is led through the fan installing structure in device |
| CN107489657B (en) * | 2017-08-29 | 2019-05-28 | 海宁市成达经编有限公司 | Tricot machine is led through the fan installing structure in device |
| CN107557989A (en) * | 2017-09-19 | 2018-01-09 | 海宁市圣达威经编有限公司 | Tricot machine and tricot machine broken string localization method with broken string positioning function |
| CN110029441A (en) * | 2019-04-25 | 2019-07-19 | 江苏明朗星新能源科技发展有限公司 | Tricot machine willow catkins flying in the air cleaning assembly |
| CN110029441B (en) * | 2019-04-25 | 2024-04-19 | 江苏明朗星新能源科技发展有限公司 | Flying wadding cleaning assembly of warp knitting machine |
| CN116620953A (en) * | 2023-07-24 | 2023-08-22 | 江苏长江智能制造研究院有限责任公司 | Machine vision-based broken filament cleaning equipment |
| CN116620953B (en) * | 2023-07-24 | 2023-09-19 | 江苏长江智能制造研究院有限责任公司 | Machine vision-based broken filament cleaning equipment |
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Application publication date: 20161005 |
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| WD01 | Invention patent application deemed withdrawn after publication |