CN105984097B - A kind of injection molding machine technological parameter adjustment method and system - Google Patents
A kind of injection molding machine technological parameter adjustment method and system Download PDFInfo
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- CN105984097B CN105984097B CN201510078562.2A CN201510078562A CN105984097B CN 105984097 B CN105984097 B CN 105984097B CN 201510078562 A CN201510078562 A CN 201510078562A CN 105984097 B CN105984097 B CN 105984097B
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Abstract
A kind of injection molding machine technological parameter adjustment method of present invention offer and system, wherein injection molding machine technological parameter adjustment method includes that the product coding for being extracted product is identified using near-field communication NFC device；Transfer the corresponding actual process parameter for being extracted product of the product coding；The actual process parameter and standard process parameters are compared, the difference parameter that the actual process parameter has differences with the standard process parameters is obtained；It calculates the correction value of the difference parameter and shows the amendment value information.The present invention by by NFC device scanning recognition product coding and by processor analysis module and computing module carry out the calculating of Product Process parameter correction values automatically, artificial experience is needed not rely on repeatedly to be debugged again, debugging efficiency is improved, while saving human resources.
Description
Technical field
The present invention relates to injection molding machine fields, more particularly to a kind of injection molding machine technological parameter adjustment method and system.
Background technology
Injection molding machine has complicated energy one-pass molding external form, accurate size or with the dense plastics system of the quality of metal insert
The function of product.Currently, injection molding machine is widely used in national defence, electromechanics, automobile, communications and transportation, building materials, packaging, agricultural, culture and education are defended
Raw and people's daily life various aspects.As plastics industry rapidly develops, no matter injection molding machine quantitatively or in kind all exists
Plastic products production field occupies an important position.Injection molding machine is to most fast as increasing in current plastics machinery, and production quantity is most
One of more machine.
Current injection molding machine is during production, when there are bad products, often according only to knowhow or
Historical data is adjusted the technological parameter of the product.This method does not need only rely upon staff and largely puts into practice warp
It tests, during specific parameter testing, it is also desirable to repeatedly be debugged, inefficiency, labor intensive resource.Therefore, how
Technical arrangement plan efficiency is improved, human resources is saved and is a problem to be solved.
Invention content
The object of the present invention is to provide a kind of injection molding machine technological parameter adjustment method and systems, to realize raising technological parameter
Regulated efficiency saves the purpose of human resources.
A kind of injection molding machine technological parameter adjustment method, including：
The product coding for being extracted product is identified using near-field communication NFC device；
Transfer the corresponding actual process parameter for being extracted product of the product coding；
The actual process parameter and standard process parameters are compared, the actual process parameter and the mark are obtained
The difference parameter that quasi- technological parameter has differences；
It calculates the correction value of the difference parameter and shows the amendment value information.
Preferably, the correction value for calculating the difference parameter and show that the correction value information includes：
Judge the difference of the corresponding parametric values in the difference parameter and the standard process parameters whether in preset range
It is interior；
If the difference is within a preset range, calculates the correction value and show the correction value, and described in display
Correction value is to suggest modified parameter；
If the difference exceeds the preset range, calculate the correction value and show the correction value, and display
The correction value is must modified parameter.
Preferably, the display correction value is to suggest that modified parameter further includes later：
Judge whether the actual process parameter needs to correct；
If the actual process parameter needs to correct, suggests that modified parameter is modified according to described, corrected
Technological parameter afterwards；
Product is produced according to the revised technological parameter.
Preferably, the display correction value is to further include after modified parameter：
According to it is described must modified parameter be modified, obtain revised technological parameter；
Product is produced according to the revised technological parameter.
Preferably, the production method of the standard process parameters is：
Judge whether the injection molding machine quantity-produced qualified products number reaches default value；
Using the technological parameter of the qualified products as the standard process parameters if reaching the default value,
Wherein, the qualified products are the standard compliant product of weight.
Preferably, further include：
The corresponding actual process parameter of the product is stored in production.
A kind of injection molding machine technological parameter debugging system, including：
Near-field communication NFC device is extracted the product coding of product for identification；
The human-computer interaction interface being connected with the NFC device, including processor, first memory and display；
The processor includes analysis module and computing module；
The analysis module is used to transfer the actual process parameter for being extracted product according to the product coding, to institute
It states actual process parameter and standard process parameters is compared, obtain the actual process parameter and deposited with the standard process parameters
In the difference parameter of difference；
The computing module being connected with the analysis module is used to calculate the correction value of the difference parameter；
The first memory is for storing the actual process parameter；
The display being connected with the processor is for showing the amendment value information.
Preferably, further include：Second memory, for storing the standard process parameters.
Preferably, the standard process parameters are：
In the state that the number of the injection molding machine continuous production qualified products and the qualified products reaches predetermined number,
The technological parameter that the qualified products include,
The wherein described qualified products are the standard compliant product of weight.
Therefore, the present invention has the advantages that：
A kind of injection molding machine technological parameter adjustment method and system provided by the invention use near-field communication NFC device first
Product coding to being extracted product is identified.And then transfer the corresponding reality for being extracted product of the product coding
Technological parameter compares the actual process parameter and standard process parameters, obtain the actual process parameter with it is described
The difference parameter that standard process parameters have differences.It finally calculates the correction value of the difference parameter and shows the correction value letter
Breath.The present invention is by and by NFC device scanning recognition product coding and by the computing module of processor in human-computer interaction interface divide
Analysis module carries out the analysis and calculating of Product Process parameter correction values automatically, needs not rely on artificial experience and is repeatedly adjusted again
Examination, improves debugging efficiency, while saving human resources.
Description of the drawings
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technology description to be briefly described, it should be apparent that, the accompanying drawings in the following description is the present invention
Some embodiments for those of ordinary skill in the art without creative efforts, can also basis
These attached drawings obtain other attached drawings.
Fig. 1 is a kind of flow diagram of injection molding machine technological parameter adjustment method provided by the invention；
Fig. 2 is the flow diagram of another injection molding machine technological parameter adjustment method provided by the invention；
Fig. 3 is a kind of structural schematic diagram of injection molding machine technological parameter debugging system provided by the invention.
Specific implementation mode
Core of the invention is to provide a kind of injection molding machine technological parameter adjustment method and system.
In order to enable those skilled in the art to better understand the solution of the present invention, with reference to the accompanying drawings and detailed description
The present invention is described in further detail.
Detail is elaborated in the following description in order to fully understand the present invention.But the present invention can with it is a variety of not
Other manner described here is same as to implement, those skilled in the art can do class without violating the connotation of the present invention
Like popularization.Therefore the present invention is not limited to the specific embodiments disclosed below.
The invention discloses a kind of injection molding machine technological parameter adjustment methods, and referring to Fig. 1, which includes the following steps：
S101, the product coding for being extracted product is identified using near-field communication NFC device.
Specifically, NFC is a kind of near-field communication technology.Using NFC device, contactless point-to-point number can be carried out
It according to transmission or exchanges, to realize human-computer interaction function.The short distance connection protocol that NFC device provides, provides for data transmission
A kind of safety, the mode of secret.
When some bad products occurs in production line, before staff extracts the product and moves it to NFC device.NFC
The coding of the product is scanned and recognized.
S102, the corresponding actual process parameter for being extracted product of the product coding is transferred.
S103, the actual process parameter and standard process parameters are compared, obtain the actual process parameter with
The difference parameter that the standard process parameters have differences.
S104, the correction value for calculating the difference parameter simultaneously show the amendment value information.
After the present invention is by NFC device scanning recognition product coding, the automatic calculating for carrying out Product Process parameter correction values,
It needs not rely on artificial experience repeatedly to be debugged again, improves debugging efficiency, while saving human resources.
In a kind of injection molding machine technological parameter adjustment method disclosed by the invention, referring to Fig. 2, which includes following step
Suddenly：
S201, the product coding for being extracted product is identified using near-field communication NFC device.
S202, the corresponding actual process parameter for being extracted product of the product coding is transferred.
In a specific embodiment, the corresponding actual process parameter of the product is stored in production.
S203, the actual process parameter and standard process parameters are compared, obtain the actual process parameter with
The difference parameter that the standard process parameters have differences.
In a specific embodiment, the standard process parameters generate by the following method：
Judge whether the injection molding machine quantity-produced qualified products number reaches default value.
Using the technological parameter of the qualified products as the standard process parameters if reaching the default value,
In, the qualified products are the standard compliant product of weight.
Specifically, in the production process of product, when the multiple qualified products of continuous production, it is believed that product life at this time
Produce it is in stable condition, therefore can be using the technological parameter of qualified products at this time as standard process parameters.It is qualified under a scene
Product refers to that the weight of formed product complies with standard.Accordingly it is also possible to think, in process of producing product, when formed product
When weight reaches stable, the technological parameter of the product is extracted, using the technological parameter as standard process parameters.It is said herein steady
It is fixed, refer to that the number of continuous production qualified products meets predetermined value.For example, when producing product, an always product weight
It complies with standard, a product weight is not inconsistent standardization, and such state can not be considered stable.
S204, judge whether the difference parameter and the difference of the corresponding parametric values in the standard process parameters are being preset
In range.
When producing product, the technological parameter of each product more or less has different.It therefore, can be according to practical feelings
The default disparity range being allowed to of condition.If difference is in the preset range of permission, it is believed that its product parameters, which can be changed, also may be used
Not change.And it is more than preset range to work as the difference, then illustrates the technological parameter of the product compared with standard process parameters difference
It is excessive, it is necessary to correct.Certainly, the preset range of the permission can be default according to actual conditions, and the present invention is not limited herein.
If S205, the difference are within a preset range, calculate correction value and show the correction value, and described in display
Correction value is to suggest modified parameter.
In other examples, the correction value is shown in step S205 to suggest further including after modified parameter：
S207, judge whether the actual process parameter needs to correct.
If S208, the actual process parameter need to correct, suggests that modified parameter is modified according to described, obtain
Revised technological parameter.
S209, product is produced according to the revised technological parameter.
Certainly, in particular situations, if actual process parameter need not be corrected, production production can be continued directly to
Product.
If S206, the difference exceed the preset range, calculate correction value and show the correction value, and display
The correction value is must modified parameter.
Specifically, when showing correction value and related update information, can be shown in a manner of list, it can also root
It is otherwise shown according to actual conditions, the present invention is not limited herein.
In a further embodiment, step S206 shows that the correction value is to further include after modified parameter：
S210, according to it is described must modified parameter be modified, obtain revised technological parameter.
S211, product is produced according to the revised technological parameter.
Certainly, for starting the product of production after modification parameter, it is still desirable to which whether qualified, if closed if sentencing the section product
Lattice then enter the production of next mould.In case of underproof situation, then needs to enter the debugging stage again, utilize public affairs of the invention
The above-mentioned parameter adjustment method opened continues to debug.
In a kind of injection molding machine technological parameter debugging system provided by the invention, referring to Fig. 3, which includes in following
Hold：
NFC device 10 is extracted the product coding of product for identification.
In injection molding machine technological parameter debugging system provided by the invention, using NFC device 10 as the interface of human-computer interaction,
The scanning recognition of product coding is carried out to the product that staff extracts, and sends this information to the place in human-computer interaction interface
Manage device.
Human-computer interaction interface 20 specifically includes processor 201, first memory 202 and display 203.Wherein, processor
201 include analysis module 211 and computing module 221.Specifically, the connection relation of each component part of human-computer interaction interface 20
It is：First memory 202, processor 201 and display 203 are sequentially connected.The operation principle of human-computer interaction interface 20 is：
NFC device 10 recognizes be extracted the product coding of product after, analysis module 211 in processor 201 is known according to NFC device 10
Other actual process parameter that the product is transferred to product coding.Analysis module 211 is again by the actual process parameter and standard
Technological parameter is compared, and difference existing for actual process parameter and standard process parameters, i.e. difference parameter are obtained.When the difference
When parameter is without departing from preset range, the difference parameter is judged to suggest modified parameter；When the difference parameter exceeds preset range
When, judge that the difference parameter is necessary modified parameter.Computing module 221 calculates the correction value of difference parameter.
The first memory 202 is for storing the actual process parameter.
The display 203 being connected with the processor 201 is for showing the amendment value information.It is specific at one
Under scene, the difference parameter of certain product exceeds preset range, then display 203 show the product differentiation parameter correction value and
Show that the product differentiation parameter is necessary modified parameter.Specifically, the display mode of the display 203 of human-computer interaction interface 20
It can be report mode, can also be other modes, the present invention is not limited herein.
The present invention passes through by NFC device scanning recognition product coding and by the computing module of processor in human-computer interaction interface
The calculating for carrying out Product Process parameter correction values automatically with analysis module, needs not rely on artificial experience and is repeatedly debugged again,
Debugging efficiency is improved, while saving human resources.
In a kind of injection molding machine technological parameter debugging system provided by the invention, which includes the following contents：
NFC device is extracted the product coding of product for identification.
In injection molding machine technological parameter debugging system provided by the invention, connecing using NFC device as human-computer interaction interface
Mouthful, the scanning recognition of product coding is carried out to the product that staff extracts, and send this information in human-computer interaction interface
Processor.
In the present embodiment, human-computer interaction interface specifically includes processor, first memory, display and the second storage
Device.Wherein, processor includes analysis module and computing module.Specifically, in human-computer interaction interface, the connection of each component part is closed
System is：First memory, second memory and display are connected with processor respectively.Injection molding machine technological parameter provided by the invention
Debugging system at work, is extracted the product coding of product by NFC device identification first.Secondly, the place of human-computer interaction interface
The actual process parameter that the product is transferred to product coding that analysis module in reason device is identified according to NFC device.Analysis module
The actual process parameter is compared with standard process parameters again, actual process parameter is obtained and standard process parameters exists
Difference, i.e. difference parameter.When the difference parameter is without departing from preset range, the difference parameter is judged to suggest modified ginseng
Number, according to field condition come decide whether finely tune actual process parameter；When the difference parameter exceeds preset range, the difference is judged
Different parameter be must modified parameter, to live actual process parameter according to must modified parameter item carry out correspond to repair
Just.Last computing module calculates the correction value of difference parameter.Wherein, the first memory is for storing the actual process ginseng
Number；The second memory is for storing the standard process parameters.The display being connected with the processor is for showing
Show the amendment value information.
Under a specific scene, second memory has prestored the standard process parameters of product.In processor
Analysis module calls the reality for being extracted product stored in the standard process parameters and first memory that are stored in second memory
Border technological parameter is compared, and difference parameter is obtained.
Specifically, standard process parameters are the Product Process parameters when the weight of formed product reaches stable.Certainly, exist
Here, it refers to the standard compliant qualified products of the multiple weight of continuous production when producing product to reach stabilization.It is specific continuous raw
Producing the setting of multiple products can select according to actual conditions, and the present invention does not do the number of continuous production qualified products herein
Go out limitation.It may for instance be considered that when the product of 6 weight qualifications of continuous production, reach stable state.Product parameters at this time can
Using as standard process parameters.It should be noted that specific number here is only a citing, limitation of the present invention is not represented
Quantity-produced acceptance number is only 6.
It should be noted that herein, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation
In any actual relationship or order or sequence.
Injection molding machine technological parameter adjustment method provided by the present invention and system are described in detail above.Herein
Applying specific case, principle and implementation of the present invention are described, and the explanation of above example is only intended to help
Understand the principle of the present invention and its core concept.It should be pointed out that for those skilled in the art, not taking off
, can be with several improvements and modifications are made to the present invention under the premise of from the principle of the invention, these improvement and modification also fall into this
In invention scope of the claims.
Claims (8)
1. a kind of injection molding machine technological parameter adjustment method, which is characterized in that including：
The product coding for being extracted product is identified using near-field communication NFC device；
Transfer the corresponding actual process parameter for being extracted product of the product coding；
The actual process parameter and standard process parameters are compared, the actual process parameter and the standard work are obtained
The difference parameter that skill parameter has differences；
It calculates the correction value of the difference parameter and shows the amendment value information；
Wherein, the correction value for calculating the difference parameter and show that the correction value information includes：
Whether within a preset range to judge the difference of the corresponding parametric values in the difference parameter and the standard process parameters；
If the difference is within a preset range, calculates the correction value and show the correction value, and the display amendment
Value is the modified parameter of suggestion；
If the difference exceeds the preset range, calculate the correction value and show the correction value, and described in display
Correction value is must modified parameter.
2. injection molding machine technological parameter adjustment method according to claim 1, which is characterized in that the display correction value
To suggest further including after modified parameter：
Judge whether the actual process parameter needs to correct；
If the actual process parameter needs to correct, suggests that modified parameter is modified according to described, obtain revised
Technological parameter；
Product is produced according to the revised technological parameter.
3. injection molding machine technological parameter adjustment method according to claim 1, which is characterized in that the display correction value
For that must further include after modified parameter：
According to it is described must modified parameter be modified, obtain revised technological parameter；
Product is produced according to the revised technological parameter.
4. injection molding machine technological parameter adjustment method according to claim 1, which is characterized in that the standard process parameters
Production method is：
Judge whether the injection molding machine quantity-produced qualified products number reaches default value；
Using the technological parameter of the qualified products as the standard process parameters if reaching the default value,
Wherein, the qualified products are the standard compliant product of weight.
5. injection molding machine technological parameter adjustment method according to claim 1, which is characterized in that further include：
The corresponding actual process parameter of the product is stored in production.
6. a kind of injection molding machine technological parameter debugging system, which is characterized in that including：
Near-field communication NFC device is extracted the product coding of product for identification；
The human-computer interaction interface being connected with the NFC device, including processor, first memory and display；
The processor includes analysis module and computing module；
The analysis module is used to transfer the actual process parameter for being extracted product according to the product coding, to the reality
Border technological parameter and standard process parameters are compared, and obtain the actual process parameter with the standard process parameters in the presence of poor
Different difference parameter；
The computing module being connected with the analysis module is used to calculate the correction value of the difference parameter；
The first memory is for storing the actual process parameter；
The display being connected with the processor is for showing the amendment value information.
7. injection molding machine technological parameter debugging system according to claim 6, which is characterized in that further include：Second memory,
For storing the standard process parameters.
8. injection molding machine technological parameter debugging system according to claim 6, which is characterized in that the standard process parameters
For：
It is described in the state that the number of the injection molding machine continuous production qualified products and the qualified products reaches predetermined number
The technological parameter that qualified products include,
The wherein described qualified products are the standard compliant product of weight.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510078562.2A CN105984097B (en) | 2015-02-13 | 2015-02-13 | A kind of injection molding machine technological parameter adjustment method and system |
| TW104114026A TWI602682B (en) | 2015-02-13 | 2015-05-01 | System and method for injection molding machine process parameter calibration |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201510078562.2A CN105984097B (en) | 2015-02-13 | 2015-02-13 | A kind of injection molding machine technological parameter adjustment method and system |
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| CN105984097B true CN105984097B (en) | 2018-10-16 |
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| CN106738736B (en) * | 2016-11-29 | 2019-03-29 | 延锋彼欧仪征汽车外饰系统有限公司 | Bumper manufactures modification method of tracing to the source |
| CN106681204B (en) * | 2016-12-09 | 2019-03-08 | 广东伟达智能装备股份有限公司 | Online production quality inspection system and method |
| GB2568379B (en) * | 2017-10-02 | 2023-04-19 | Fisher Rosemount Systems Inc | Technology for assessing and presenting field device commissioning information associated with a process plant |
| CN113524605B (en) * | 2021-06-23 | 2023-06-23 | 卡奥斯模具(青岛)有限公司 | Method and device for setting technological parameters of injection molding machine |
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| TW584591B (en) * | 2000-06-08 | 2004-04-21 | Mirle Automation Corp | Method of setting parameters for injection molding machine |
| CN101637964A (en) * | 2008-07-30 | 2010-02-03 | 鸿富锦精密工业（深圳）有限公司 | Projecting machine system and setting method of parameter thereof |
| TW201007399A (en) * | 2008-08-08 | 2010-02-16 | Foxnum Technology Co Ltd | Injection molding machine system and parameter setting method thereof |
| CN101941278A (en) * | 2009-07-03 | 2011-01-12 | 鸿富锦精密工业（深圳）有限公司 | Method for setting control parameters of injection molding machine and injection molding machine |
| CN101879775B (en) * | 2009-11-16 | 2013-06-12 | 宁波弘讯科技股份有限公司 | Automatic technological parameter-optimizing injection molding machine control system and control method thereof |
| CN102101352B (en) * | 2010-12-22 | 2013-08-07 | 浙江大学 | Model-free weight controlling method for injection molding product |
| CN202222000U (en) * | 2011-10-12 | 2012-05-16 | 北京富盛星电子有限公司 | NFC data acquisition device |
| JP5302437B1 (en) * | 2012-03-29 | 2013-10-02 | ファナック株式会社 | Control device for injection molding machine having function of adjusting pressure control parameter |
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| TW201628827A (en) | 2016-08-16 |
| CN105984097A (en) | 2016-10-05 |
| TWI602682B (en) | 2017-10-21 |
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