CN105983413B - Preparation method of high-activity residual oil hydrogenation catalyst - Google Patents

Preparation method of high-activity residual oil hydrogenation catalyst Download PDF

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CN105983413B
CN105983413B CN201510048397.6A CN201510048397A CN105983413B CN 105983413 B CN105983413 B CN 105983413B CN 201510048397 A CN201510048397 A CN 201510048397A CN 105983413 B CN105983413 B CN 105983413B
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catalyst
preparation
oil hydrogenation
high activity
hydrogenation catalysts
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CN105983413A (en
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张志国
赵愉生
赵元生
周志远
范建光
崔瑞利
谭青峰
程涛
于双林
张春光
姚远
刘佳澎
王燕
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Petrochina Co Ltd
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Abstract

A preparation method of a high-activity residual oil hydrogenation catalyst comprises the following steps: with Al2O3Mixing rare earth compound, active metal compound and deionized water or ammonia water as carrier to obtain metal dipping solution, and preparing the additive by saturated dipping methodThe method comprises the steps of hydrogenating a catalyst, drying the catalyst at 70-160 ℃ for 1-9 hours, roasting the catalyst in air at 280-650 ℃ for 1-7 hours, and finally obtaining a rare earth metal oxide and a catalyst with active metal oxides distributed on the surface of the catalyst at intervals, wherein the active metal compounds are at least one selected from the group consisting of molybdenum compounds, tungsten compounds, nickel compounds and cobalt compounds, and the active metal oxides are selected from MoO3、WO3At least one of the group consisting of CoO and NiO.

Description

The preparation method of high activity slag oil hydrogenation catalysts
Technical field
The present invention relates to a kind of preparation methods of high activity slag oil hydrogenation catalysts.Especially heavy, residuum hydrodesulfurization and Hydrodenitrogeneration, carbon residue catalyst and preparation method thereof.
Background technique
The in short supply and in poor quality of global petroleum resources leads on Crude Oil Market the ratio of heavy crude and sour crude not It is disconnected to improve;Increasingly strict with China's rapid development of economy and environmental regulation simultaneously, market also exists to clear gusoline demand Rapidly increase.Therefore, light materialization of heavy oil and high quality are current vital tasks urgently to be solved.Residual hydrocracking technology is A kind of effective means to solve the above problems.In existing residual hydrogenation technology, fixed bed residual hydrogenation technology is the most mature, It is most widely used.In usual fixed bed residual hydrogenation reaction, when oil product passes through protective agent bed, metal remover bed, desulfurizing agent After bed, most of metal and sulphur are effectively removed, but remaining impurity high stability, are in particular in current industrial application Fixed bed residual hydrogenation equipment end reactor latter end transformation efficiency is low, and denitrogenation and de- carbon residue are not ideal enough, this is to catalyst grade Activity and activity stability with middle end loading catalyst propose high request.
CN103480390A provides a kind of catalyst and its preparation method and application with hydrogenation catalyst effect, this is urged Agent contains carrier and loads at least one group VIII metallic element on the carrier and at least one group VIB Metallic element, the carrier are hydrated alumina forming matter, by containing rare earth member containing at least one hydrated alumina, at least one The compound of element and the raw material of at least one cellulose ether are made.Catalyst according to the invention is in hydrocarbon ils (especially heavy hydrocarbon Oil) hydrodemetallization reaction in show higher catalytic activity, better catalytic stability and longer service life.
CN1352227A discloses a kind of hydrotreating catalyst and preparation method thereof, especially heavy oil hydrodesulfurization and is catalyzed Agent and preparation method thereof.The invention is using a kind of cheap and environmental-friendly Ti-contained aluminium hydroxide carrier.Pass through titaniferous hydrogen-oxygen Change the materials such as aluminium and metallic salt kneading process, promote metal dispersion, all materials after kneading is at plastic, extrusion at Catalyst is made through high-temperature activation in type.The shaping of catalyst of preparation is easy, and Acidity is suitable for, while having excellent plus hydrogen de- Sulphur and preferable hydrodenitrogeneration and removal of ccr by hydrotreating activity.But it uses full kneading mode to prepare catalyst, active metal point Divergence, specific surface area of catalyst and pore volume room for promotion are all little, and then the activity for influencing catalyst improves.
Rare earth is introduced into catalyst by the present invention using impregnation method, can improve the stable structure of carrier in catalyst Property, guarantee that it keeps high specific surface area during the reaction, and the dispersion performance of Ni, Mo isoreactivity component can be improved, two sides Face improves the activity and activity stability of catalyst.
Summary of the invention
The purpose of the present invention is in the impregnation step by rare earth and active metal synchronize be introduced into catalyst, improve and urge The structural stability of carrier in agent, makes it keep high specific surface area during the reaction;In addition, also improving in catalyst The dispersion performance of active component, two aspect effects have achieved the purpose that improve catalyst activity and activity stability.It solves Have in technology of preparing, residual oil hydrocatalyst desulfurization, denitrogenation, de- carbon residue activity improve the limited problem in space.
The present invention provides a kind of preparation method of high activity slag oil hydrogenation catalysts, comprising the following steps: with Al2O3To carry Rare earth compound, active metallic compound and deionized water or ammonium hydroxide are mixed and made into metal impregnation solution, controlled molten by body Liquid pH value is 3~10, prepares hydrogenation catalyst using the method for saturation dipping, then dry 1~9h at 70~160 DEG C, then 1~7h is roasted in 280~650 DEG C of air, finally obtains rare-earth oxide, reactive metal oxides in catalyst surface On the catalyst that is spaced apart, the active metallic compound is selected from by molybdenum compound, tungsten compound, nickel compound, cobalt chemical combination At least one of the group that object is constituted, the reactive metal oxides are selected from by MoO3、WO3, the group that is constituted of CoO and NiO At least one of group.
The preparation method of high activity slag oil hydrogenation catalysts of the present invention, wherein rare earth compound preferably contains La And/or the compound of Ce.
The preparation method of high activity slag oil hydrogenation catalysts of the present invention, wherein preferably activity in catalyst Metal oxide accounts for the 1~14% of total catalyst weight.
The preparation method of high activity slag oil hydrogenation catalysts of the present invention, wherein with overall catalyst weight meter, activity Metal oxide MoO3And/or WO3Preferably 3~11%.
The preparation method of high activity slag oil hydrogenation catalysts of the present invention, wherein with overall catalyst weight meter, activity Metal oxide CoO and/or NiO are preferably 0.5~6%, and more preferably 0.8~4.5%.
The preparation method of high activity slag oil hydrogenation catalysts of the present invention, wherein with overall catalyst weight meter, catalysis Rare-earth oxide La in agent2O3And/or Ce2O3Preferably 0.1~3%.
The preparation method of high activity slag oil hydrogenation catalysts of the present invention, wherein maturing temperature is 400~ 560℃。
The preparation method of high activity slag oil hydrogenation catalysts provided by the invention, using aluminium oxide as carrier, from VI B and/ Or VIII the oxide of race be active component, preferably Mo and/or W or Ni and/or Co, by a small amount of rare earth oxide, preferably La and/or Ce is introduced in solution impregnation steps, is distributed to the surfaces externally and internally of catalyst.Gained catalyst has high removing sulphur, nitrogen, residual The impurity ability such as charcoal.
By hydrogenation catalyst prepared by the method for the present invention, have a characteristic that
1) using aluminium oxide as carrier;
2) 0.3~2.0ml/g of Kong Rongwei, preferably 0.45~1.4ml/g;
3) specific surface is 50~280m2/ g, preferably 110~260m2/g;
4) active metal component accounts for the 1~14% of total catalyst weight in catalyst, preferably 3~11% MoO3With/ Or WO3And/or 0.5~6% CoO and/or NiO, preferably 0.8~4.5% CoO and/or NiO;La in catalyst2O3With/ Or Ce2O3Account for the 0.1~3% of total catalyst weight.
Effect of the invention:
In catalyst preparation process, rare earth is introduced in solution impregnation steps, is distributed to the surfaces externally and internally of alumina catalyst support, The anti-caking power for improving carrier slows down the decline of catalyst specific surface area in reaction;Meanwhile it can effectively prevent nickel molybdenum Isoreactivity component enters aluminium oxide lattice, also, due to rare earth oxide be distributed in Mo and/or W or Ni and/or Co oxide it Between, the interval of active component is increased, the dispersibility of active component is improved, and then improves the desulfurization of catalyst, nitrogen, carbon residue Equal impurity ability, furthermore preparation process is simple, has wide practical use in mink cell focus field of hydrogenation.
Specific embodiment
Elaborate below to the embodiment of the present invention: the present embodiment carries out under the premise of the technical scheme of the present invention Implement, gives detailed embodiment and process, but protection scope of the present invention is not limited to following embodiments, following implementation Test method without specific conditions in example, usually according to normal condition.
Rare earth compound:
In the present invention, rare earth compound is not particularly limited, the usual rare earth compound is containing La's and/or Ce Compound.
Reactive metal oxides:
In the present invention, reactive metal oxides content is not particularly limited, active metal aoxidizes in usual catalyst Object accounts for the 1~14% of total catalyst weight, if reactive metal oxides account for total catalyst weight less than 1%, due to active group Divide content less, causes catalyst activity very low;And it is more than 14% that reactive metal oxides, which account for total catalyst weight, causes activity Component waste, and will appear more metal oxide blocking catalyst duct, activation plays are influenced, have no other beneficial to effect Fruit.
MoO3And/or WO3Content:
In the present invention, to MoO3And/or WO3Content is not particularly limited, usual reactive metal oxides MoO3And/or WO33~11% are accounted for, if reactive metal oxides MoO3And/or WO3Content causes catalyst activity very low less than 3%;And it lives Property metal oxide MoO3And/or WO3It greater than 11%, causes to waste, and will appear more metal oxide blocking catalyst hole Road influences activation plays, has no other beneficial effects.
The content of reactive metal oxides CoO and/or NiO:
In the present invention, the content of reactive metal oxides CoO and/or NiO are not particularly limited, usually with catalyst Total weight, reactive metal oxides CoO and/or NiO account for 0.5~6%, if reactive metal oxides CoO and/or NiO are accounted for Total catalyst weight is less than 0.5%, since active component content is less, causes catalyst activity very low;And active metal aoxidizes It is more than 6% that object CoO and/or NiO, which account for total catalyst weight, causes active component to waste, and will appear more metal oxide Blocking catalyst duct, influences activation plays, has no other beneficial effects.
Rare Earths in Catalyst metal oxide La2O3And/or Ce2O3Content:
In the present invention, to rare-earth oxide La2O3And/or Ce2O3Content is not particularly limited, usually with catalysis Agent total weight, Rare Earths in Catalyst metal oxide La2O3And/or Ce2O30.1~3% is accounted for, if rare-earth oxide La2O3And/or Ce2O3Content causes active metal dispersion degree relatively low less than 0.1%;And rare-earth oxide La2O3And/or Ce2O3It greater than 3%, causes to waste, and is easy to influence the dipping of active metal, influence catalyst activity, have no other beneficial to effect Fruit.
Maturing temperature:
In the present invention, maturing temperature is not particularly limited, the usual maturing temperature is 400~560 DEG C, if roasting Temperature is burnt less than 400 DEG C, since maturing temperature is too low, causes metal active constituent activation bad, influences catalyst activity, and is roasted It burns temperature and is greater than 560 DEG C, since maturing temperature is excessively high, causes metal active component dispersion on catalyst to reduce, influence to be catalyzed Agent activity, has no other beneficial effects.
Embodiment 1
Using aluminium oxide as carrier, water absorption rate 1.0mL/g.Use saturation dipping method preparation active component for Mo, Ni Catalyst.150g carrier is weighed, sprays 150mL ammonium molybdate containing 15.13g (containing MoO382m%), 7.21g nickel nitrate (contains NiO 25.2m%), 2.75g lanthanum nitrate (contains La2O3Mixed liquor 36m%), wherein the pH of mixed liquor is 6, is homogenized in spraying equipment After 15 minutes, 2h is dried at 110 DEG C, roasts 2h in 550 DEG C of air atmospheres, catalyst is made, is denoted as C1, contains in catalyst 7.51% MoO3, 1.1% NiO, 0.6% La2O3
Embodiment 2
Using aluminium oxide as carrier, water absorption rate 1.0mL/g.Use saturation dipping method preparation active component for Mo, Ni Catalyst.150g carrier is weighed, sprays 150mL ammonium molybdate containing 21.52g (containing MoO382m%), 21.01g nickel nitrate (contains NiO 25.2m%), 9.80g lanthanum nitrate (contains La2O3(wherein the mixed liquor joined 2mL concentration in configuration and is mixed liquor 36m%) 10% ammonium hydroxide, so that pH value of solution is 9), after being homogenized 15 minutes in spraying equipment, 3h, 450 DEG C of air to be dried at 100 DEG C 4h is roasted in atmosphere, catalyst is made, and is denoted as C2,10% MoO is contained in catalyst3, 3% NiO, 2% La2O3
Embodiment 3
Using aluminium oxide as carrier, water absorption rate 1.0mL/g.Use saturation dipping method preparation active component for Mo, W, Co Catalyst.150g carrier is weighed, sprays 150mL ammonium molybdate containing 10.63g (containing MoO382m%), 10.63g ammonium metatungstate (contains WO382m%), 20.76g cobalt nitrate (25.2m% containing CoO), 4.83g cerous nitrate (contain Ce2O3Mixed liquor 36.1m%), wherein The pH of mixed liquor is 7, after being homogenized 15 minutes in spraying equipment, the dry 3h at 100 DEG C, is roasted in 650 DEG C of air atmospheres Catalyst is made in 1.5h, is denoted as C3,5% MoO is contained in catalyst3, 5% WO3, 3% CoO, 1% Ce2O3
Embodiment 4
Using aluminium oxide as carrier, water absorption rate 1.0mL/g.Use saturation dipping method preparation active component urging for W, Co Agent.150g carrier is weighed, sprays 150mL ammonium metatungstate containing 9.85g (containing WO382m%), 12.8g cobalt nitrate (contains CoO 25.2m%), 0.90g lanthanum nitrate (contains La2O3Mixed liquor 36m%), wherein the pH of mixed liquor is 10, is homogenized in spraying equipment After 15 minutes, 3h is dried at 160 DEG C, roasts 6h in 280 DEG C of air atmospheres, catalyst is made, is denoted as C4, contains in catalyst 5% WO3, 2% CoO, 0.2% La2O3
Embodiment 5
Using aluminium oxide as carrier, water absorption rate 1.0mL/g.Use saturation dipping method preparation active component for Mo, Ni Catalyst.150g carrier is weighed, sprays 150mL ammonium molybdate containing 6.1g (containing MoO382m%), 39.7g nickel nitrate (contains NiO 25.2m%), 4.62g cerous nitrate (contains Ce2O3Mixed liquor 36.1m%), wherein the pH of mixed liquor is 8, in spraying equipment After changing 15 minutes, 3h is dried at 80 DEG C, roasts 5h in 400 DEG C of air atmospheres, catalyst is made, is denoted as C1, contains in catalyst 3% MoO3, 6% NiO, 1% Ce2O3
Embodiment 6
Using aluminium oxide as carrier, water absorption rate 1.0mL/g.Use saturation dipping method preparation active component for Mo, Ni Catalyst.150g carrier is weighed, sprays 150mL ammonium metatungstate containing 24.24g (containing WO382m%), 21.51g nickel nitrate (contains NiO 25.2m%), 10.04g lanthanum nitrate (contains La2O336m%), 5.0g cerous nitrate (contains Ce2O3Mixed liquor 36.1m%), wherein mixing The pH for closing liquid is 9, after being homogenized 15 minutes in spraying equipment, the dry 9h at 70 DEG C, roasts 2h in 550 DEG C of air atmospheres, makes Catalyst is obtained, C1 is denoted as, 11% WO is contained in catalyst3, 3% NiO, 2% La2O3, 1% Ce2O3
Comparative example 1
Using aluminium oxide as carrier, water absorption rate 1.0mL/g.Use saturation dipping method preparation active component for Mo, Ni Catalyst.150g carrier is weighed, sprays 150mL ammonium molybdate containing 21.02g (containing MoO382m%), 20.52g nickel nitrate (contains NiO Ammonia spirit 25.2m%) after being homogenized 15 minutes in spraying equipment, 3h is dried at 100 DEG C, is roasted in 450 DEG C of air atmospheres 4h is burnt, catalyst is made, D1 is denoted as, 10% MoO is contained in catalyst3, 3% NiO.
Comparative example 2
Referring to the catalyst that CN1352227A embodiment 1 is prepared, it is denoted as D2, contains 7.51MoO in catalyst3, 1.1% NiO, 0.89% P2O5
Comparative example 3
The catalyst that CN103480390A embodiment 1 is prepared is denoted as D3, contains 7.51MoO in catalyst3, 1.1% NiO, 0.89% P2O5
The physico-chemical property of catalyst and its contrast medium provided by the present invention, is shown in Table 1.
Catalyst property obtained by 1 embodiment of the present invention of table and comparative example
Embodiment 7
Hydrogenation of the present embodiment to illustrate catalyst provided by the present invention, and compared with contrast medium.In 100mL It is evaluated on small fixed hydrogenation plant.Evaluation raw material oil nature is shown in Table 2.
2 test raw material oil main character of table
Density (20 DEG C), kg/m3 968.2
(Ni+V),μg/g 110
Sulphur, % 4.50
Nitrogen, μ g/g 1900
Carbon residue, % 18.8
Evaluation condition is as shown in table 3.
Table 3 evaluates process conditions
Pressure, MPa 15
Hydrogen-oil ratio (volume) 1000
Reaction temperature, DEG C 385
Liquid hourly space velocity (LHSV), h- 1 0.4
De- percentage of admixture when opposite desulfurization degree, denitrification percent, de- carbon yield are with C1 catalyst runs 500h makees benchmark for 1.0 Compare and obtains.Catalyst activity and stability contrast the results are shown in Table 4.As can be seen from Table 4, as the duration of runs extends, C1 is urged The opposite desulfurization degree of agent, takes off carbon yield obviously higher than D2 catalyst, the opposite desulfurization degree of C2 catalyst, denitrogenation at denitrification percent Rate, de- carbon yield are obviously higher than D1 catalyst;The opposite desulfurization degree of C1 catalyst, denitrification percent, de- carbon yield and activity stabilized Property obviously higher than D3 catalyst, this is because C1 specific surface area of catalyst is much larger than D3 catalyst, the dispersion of active component Property be higher than D3 catalyst, active utilization rate is high.Show that high desulfurization, nitrogen and carbon residue are living using catalyst prepared by the present invention Property and good activity stability.
4 catalyst activity of table and stability contrast

Claims (8)

1. a kind of preparation method of high activity slag oil hydrogenation catalysts, comprising the following steps: with Al2O3For carrier, by rare earth chemical combination Object, active metallic compound and deionized water or ammonium hydroxide are mixed and made into metal impregnation solution, control metal impregnation solution ph It is 3~10, hydrogenation catalyst is prepared using the method for saturation dipping, then dry 1~9h at 70~160 DEG C, then 280~ 1~7h is roasted in 650 DEG C of air, finally obtains rare-earth oxide, reactive metal oxides are spaced on catalyst surface The catalyst of distribution, the active metallic compound are selected from by molybdenum compound, tungsten compound, nickel compound, cobalt compound institute structure At at least one of group, the reactive metal oxides are selected from by MoO3、WO3, in the group that is constituted of CoO and NiO It is at least one.
2. the preparation method of high activity slag oil hydrogenation catalysts according to claim 1, it is characterised in that: the rare earth Conjunction object is the compound containing La and/or Ce.
3. the preparation method of high activity slag oil hydrogenation catalysts according to claim 1 or 2, it is characterised in that: catalyst Middle reactive metal oxides account for the 1~14% of total catalyst weight.
4. the preparation method of high activity slag oil hydrogenation catalysts according to claim 3, it is characterised in that: total with catalyst Poidometer, reactive metal oxides MoO3And/or WO3Account for 3~11%.
5. the preparation method of high activity slag oil hydrogenation catalysts according to claim 1 or 2, it is characterised in that: with catalysis Agent total weight, reactive metal oxides CoO and/or NiO account for 0.5~6%.
6. the preparation method of high activity slag oil hydrogenation catalysts according to claim 5, it is characterised in that: total with catalyst Poidometer, reactive metal oxides CoO and/or NiO account for 0.8~4.5%.
7. the preparation method of high activity slag oil hydrogenation catalysts described according to claim 1 or 2 or 4 or 6, it is characterised in that: With overall catalyst weight meter, Rare Earths in Catalyst metal oxide La2O3And/or Ce2O3Account for 0.1~3%.
8. the preparation method of high activity slag oil hydrogenation catalysts described according to claim 1 or 2 or 4 or 6, it is characterised in that: The maturing temperature is 400~560 DEG C.
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