CN105983347A - Backwashing system and method for ultrafiltration device of steelmaking desalted water station - Google Patents
Backwashing system and method for ultrafiltration device of steelmaking desalted water station Download PDFInfo
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- CN105983347A CN105983347A CN201510086941.6A CN201510086941A CN105983347A CN 105983347 A CN105983347 A CN 105983347A CN 201510086941 A CN201510086941 A CN 201510086941A CN 105983347 A CN105983347 A CN 105983347A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
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- Y02A20/131—Reverse-osmosis
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Abstract
本发明提供一种炼钢除盐水站超滤装置反洗系统及方法,将浓水箱与超滤反洗精滤器之间通过浓水管连接,浓水管上设有两个电动阀,两个电动阀之间装有浓水泵,浓水泵和电动阀均与控制计算机相连。超滤装置反洗介质电导率为600~700μs/cm的反渗透浓水;编制控制计算机反洗程序,将超滤装置运行与反洗周期设定为每运行40~45min,反洗2.5~3min。本发明产水水质稳定,可使单套超滤装置每连续运行24小时的反洗次数由39次降至29次,极大降低反洗泵的电耗,每天可减少新水耗量500吨以上,并有效减少浓水泵运行时间,降低维护费用,保证超滤装置的稳定运行。
The invention provides a backwashing system and method for an ultrafiltration device of a steelmaking desalinated water station. The concentrated water tank is connected to the ultrafiltration backwash fine filter through a concentrated water pipe. Two electric valves and two electric valves are arranged on the concentrated water pipe. A concentrated water pump is installed between them, and the concentrated water pump and electric valve are connected with the control computer. The reverse osmosis concentrated water with the backwash medium conductivity of the ultrafiltration device is 600-700μs/cm; the backwashing program of the control computer is compiled, and the operation and backwashing cycle of the ultrafiltration device is set at 40-45 minutes per operation, and the backwashing is 2.5-3 minutes . The water quality of the present invention is stable, and the number of backwashing times per 24 hours of continuous operation of a single set of ultrafiltration device can be reduced from 39 times to 29 times, greatly reducing the power consumption of the backwashing pump, and reducing the consumption of fresh water by 500 tons per day The above, and effectively reduce the running time of the concentrated water pump, reduce maintenance costs, and ensure the stable operation of the ultrafiltration device.
Description
技术领域technical field
本发明属于水处理设备领域,特别涉及一种用于炼钢除盐水站超滤装置的反洗系统及方法。The invention belongs to the field of water treatment equipment, and in particular relates to a backwashing system and method for an ultrafiltration device of a steelmaking desalinated water station.
背景技术Background technique
目前,国内炼钢除盐水站的超滤装置均配备有自动反洗系统,反洗水采用超滤产水,超滤装置运行与反洗周期设定为每运行30min,反洗3min。自动反洗系统的设置为:超滤产水箱通过两个并联的超滤水泵和管道连接超滤反洗精滤器,超滤反洗精滤器出口端则分别与各超滤装置连接。存在的问题是:At present, the ultrafiltration devices of domestic steelmaking desalination stations are equipped with automatic backwashing systems. The backwashing water is ultrafiltration water. The operation and backwashing cycle of the ultrafiltration device is set to run for 30 minutes and backwash for 3 minutes. The setting of the automatic backwashing system is as follows: the ultrafiltration water production tank is connected to the ultrafiltration backwashing fine filter through two parallel ultrafiltration water pumps and pipelines, and the outlet ports of the ultrafiltration backwashing fine filter are respectively connected to each ultrafiltration device. The problem is:
1、超滤装置反洗周期的固定性,难以适应制水水源的水质变化;1. The backwash cycle of the ultrafiltration device is fixed, and it is difficult to adapt to the water quality change of the water source;
2、反洗周期较短,对降低超滤装置自耗水及超滤水泵的电耗不利;2. The backwash cycle is short, which is unfavorable for reducing the self-consumption water of the ultrafiltration device and the power consumption of the ultrafiltration water pump;
3、超滤装置的运行状态为3台工作、一台备用,从而造成超滤水泵的频繁启停,影响超滤装置的稳定运行;3. The operating state of the ultrafiltration device is 3 working and one standby, resulting in frequent start and stop of the ultrafiltration water pump, which affects the stable operation of the ultrafiltration device;
4、超滤反洗泵最大出力在220~240m3/h,能力不足,导致超滤装置化学清洗间隔时间较短,仅有7天左右。4. The maximum output of the ultrafiltration backwash pump is 220-240m 3 /h, and the capacity is insufficient, resulting in a short interval of chemical cleaning of the ultrafiltration device, only about 7 days.
发明内容Contents of the invention
本发明旨在提供一种可用反渗透浓水代替超滤产水,降低反洗过程中的自耗水量和新水量,并延长超滤装置运行寿命的炼钢除盐水站超滤装置反洗系统及方法。The purpose of the present invention is to provide a steelmaking desalination station ultrafiltration device backwashing system that can replace ultrafiltration product water with reverse osmosis concentrated water, reduce self-consumption and fresh water in the backwashing process, and prolong the operating life of the ultrafiltration device and methods.
为此,本发明所采取的解决方案是:For this reason, the solution that the present invention takes is:
一种炼钢除盐水站超滤装置反洗系统,包括浓水箱及连接超滤装置的超滤反洗精滤器,其特征在于,浓水箱与超滤反洗精滤器之间通过浓水管连接,浓水管上设有两个电动阀,两个电动阀之间装有浓水泵,浓水泵和电动阀均与控制计算机相连。A backwashing system for an ultrafiltration device of a steelmaking desalination station, comprising a concentrated water tank and an ultrafiltration backwashing fine filter connected to the ultrafiltration device, characterized in that the concentrated water tank and the ultrafiltration backwashing fine filter are connected through a concentrated water pipe, There are two electric valves on the concentrated water pipe, and a concentrated water pump is installed between the two electric valves. Both the concentrated water pump and the electric valve are connected with the control computer.
所述浓水泵最大出力为330~340m3/h。The maximum output of the concentrated water pump is 330-340m 3 /h.
一种炼钢除盐水站超滤装置反洗的方法,其特征在于:A method for backwashing an ultrafiltration device in a steelmaking desalinated water station, characterized in that:
(1)超滤装置反洗介质电导率为600~700μs/cm的反渗透浓水;(1) Concentrated reverse osmosis water with a backwash medium conductivity of 600-700 μs/cm in the ultrafiltration device;
(2)编制控制计算机反洗程序,将超滤装置运行与反洗周期设定为每运行40~45min,反洗2.5~3min。(2) Compile the backwashing program of the control computer, set the operation and backwashing cycle of the ultrafiltration device as 40-45 minutes per operation, and 2.5-3 minutes for backwashing.
与已有技术相比,本发明的有益效果为:Compared with prior art, the beneficial effect of the present invention is:
1、超滤装置的清洗周期和运行周期明显延长,利用率提高,且运行产水水质稳定;1. The cleaning cycle and operation cycle of the ultrafiltration device are significantly extended, the utilization rate is improved, and the water quality of the operating water is stable;
2、本发明可使单套超滤装置每连续运行24小时的反洗次数由39次降至29次,从而极大降低反洗泵的电耗;2. The present invention can reduce the number of backwash times from 39 times to 29 times per 24 hours of continuous operation of a single set of ultrafiltration devices, thereby greatly reducing the power consumption of the backwash pump;
3、采用反渗透浓水代替超滤产水作为反洗介质,每天可减少新水耗量500吨以上;3. Using concentrated reverse osmosis water instead of ultrafiltration product water as the backwash medium can reduce the consumption of new water by more than 500 tons per day;
4、可有效减少浓水泵运行时间,延长浓水泵使用周期,降低维护费用,保证超滤装置的稳定运行。4. It can effectively reduce the running time of the concentrated water pump, extend the service life of the concentrated water pump, reduce maintenance costs, and ensure the stable operation of the ultrafiltration device.
附图说明Description of drawings
图1是超滤装置反洗系统结构示意图。Figure 1 is a schematic diagram of the backwashing system of an ultrafiltration device.
图中:浓水箱1、浓水管2、电动阀3、浓水泵4、超滤反洗精滤器5、超滤装置6。In the figure: concentrated water tank 1, concentrated water pipe 2, electric valve 3, concentrated water pump 4, ultrafiltration backwash fine filter 5, ultrafiltration device 6.
具体实施方式detailed description
由图1可见,本发明炼钢除盐水站超滤装置反洗系统,系由浓水箱1、浓水管2、浓水泵4、超滤反洗精滤器5、超滤装置6及3个电动阀3所组成。浓水箱1通过浓水管2连接超滤反洗精滤器5,浓水管2上设有两个电动阀3,两个电动阀2之间的浓水管2上装有最大出力为330~340m3/h的浓水泵4,超滤反洗精滤器5通过另一个电动阀3和连接管与超滤装置6相连,浓水泵4和3个电动阀3均与外部的控制计算机连接。It can be seen from Fig. 1 that the backwashing system of the ultrafiltration device of the steelmaking desalinated water station of the present invention is composed of a concentrated water tank 1, a concentrated water pipe 2, a concentrated water pump 4, an ultrafiltration backwash fine filter 5, an ultrafiltration device 6 and 3 electric valves Composed of 3. Concentrated water tank 1 is connected to ultrafiltration backwash fine filter 5 through concentrated water pipe 2. Two electric valves 3 are installed on concentrated water pipe 2. The concentrated water pipe 2 between the two electric valves 2 is equipped with a maximum output of 330-340m 3 /h Concentrated water pump 4, ultrafiltration backwash fine filter 5 are connected with ultrafiltration device 6 through another electric valve 3 and connecting pipe, concentrated water pump 4 and three electric valves 3 are all connected with external control computer.
本发明炼钢除盐水站超滤装置反洗的方法,一是改换了反洗水,用电导率为600~700μs/cm的反渗透浓水替代原来的超滤产水,作为超滤装置反洗介质。The method for backwashing the ultrafiltration device of the steelmaking desalinated water station of the present invention, one is to change the backwash water, and replace the original ultrafiltration product water with the reverse osmosis concentrated water with a conductivity of 600-700 μs/cm, as the backwash of the ultrafiltration device Wash medium.
二是编制控制计算机反洗程序,将超滤装置运行与反洗周期由原来设定的每运行30min,反洗3min改为每运行40~45min,反洗2.5~3min。The second is to compile the control computer backwashing program, and change the operation and backwashing cycle of the ultrafiltration device from the original setting of 30 minutes for each operation and 3 minutes for backwashing to 40 to 45 minutes for each operation and 2.5 to 3 minutes for backwashing.
本发明超滤装置反洗系统既可应用于新建除盐水站,也适用于原有炼钢除盐水站的改造,只需增设浓水管2、电动阀3和浓水泵4,将浓水箱1与超滤反洗精滤器5连接起来即可,原有的超滤产水箱、超滤水泵和管道可以作为应急备用系统继续保留。The backwashing system of the ultrafiltration device of the present invention can be applied not only to newly-built desalinated water stations, but also to the transformation of existing steelmaking desalted water stations. It only needs to add a concentrated water pipe 2, an electric valve 3 and a concentrated water pump 4, and connect the concentrated water tank 1 and The ultrafiltration backwash fine filter 5 can be connected, and the original ultrafiltration water production tank, ultrafiltration water pump and pipeline can be kept as an emergency backup system.
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Citations (4)
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CN101514039A (en) * | 2009-03-02 | 2009-08-26 | 朱伟 | Equipment using reverse osmosis high salinity water brine as ultra filtration washing water |
CN102690003A (en) * | 2012-06-19 | 2012-09-26 | 江苏久吾高科技股份有限公司 | Device and method for performing advanced treatment on citric acid waste water through dual membrane process |
WO2014170423A2 (en) * | 2013-04-19 | 2014-10-23 | Basf Se | Water filtration process |
CN203999057U (en) * | 2014-05-30 | 2014-12-10 | 杭州上拓环境科技有限公司 | The automatic back-washing device of ultra-filtration equipment in a kind of freight container seawater desalination system |
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101514039A (en) * | 2009-03-02 | 2009-08-26 | 朱伟 | Equipment using reverse osmosis high salinity water brine as ultra filtration washing water |
CN102690003A (en) * | 2012-06-19 | 2012-09-26 | 江苏久吾高科技股份有限公司 | Device and method for performing advanced treatment on citric acid waste water through dual membrane process |
WO2014170423A2 (en) * | 2013-04-19 | 2014-10-23 | Basf Se | Water filtration process |
CN203999057U (en) * | 2014-05-30 | 2014-12-10 | 杭州上拓环境科技有限公司 | The automatic back-washing device of ultra-filtration equipment in a kind of freight container seawater desalination system |
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