CN105979466A - Manufacturing method of vibrating diaphragm of moving-iron type receiver - Google Patents
Manufacturing method of vibrating diaphragm of moving-iron type receiver Download PDFInfo
- Publication number
- CN105979466A CN105979466A CN201610429556.1A CN201610429556A CN105979466A CN 105979466 A CN105979466 A CN 105979466A CN 201610429556 A CN201610429556 A CN 201610429556A CN 105979466 A CN105979466 A CN 105979466A
- Authority
- CN
- China
- Prior art keywords
- vibrating diaphragm
- forming jig
- moving
- iron type
- type receiver
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 19
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 19
- 238000000034 method Methods 0.000 claims abstract description 30
- 238000000465 moulding Methods 0.000 claims abstract description 14
- 239000010409 thin film Substances 0.000 claims description 11
- 208000002925 dental caries Diseases 0.000 claims description 6
- 238000000926 separation method Methods 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 3
- 230000014759 maintenance of location Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 229920006264 polyurethane film Polymers 0.000 claims description 3
- 239000000178 monomer Substances 0.000 claims description 2
- 238000003856 thermoforming Methods 0.000 abstract 1
- 230000008901 benefit Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000001467 acupuncture Methods 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 235000019994 cava Nutrition 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
- H04R31/00—Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor
- H04R31/003—Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor for diaphragms or their outer suspension
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
- H04R2231/00—Details of apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor covered by H04R31/00, not provided for in its subgroups
- H04R2231/001—Moulding aspects of diaphragm or surround
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Signal Processing (AREA)
- Diaphragms For Electromechanical Transducers (AREA)
- Reciprocating Pumps (AREA)
Abstract
This invention provides a manufacturing method of a vibrating diaphragm of a moving-iron type receiver. The method comprises the following steps: placing a plurality of vibrating wings into a multi-cavity molding fixture to perform loading pretreatment; performing thermoforming process to the molding fixture which is pretreated; and opening the molding fixture and separating the vibrating wings. By adopting the integrated multi-cavity molding fixture, a plurality of vibrating wings are one-time formed; the production efficiency of the vibrating diaphragm is greatly improved; the production cost is reduced; and the stability and the uniformity of the vibrating diaphragm are ensured effectively.
Description
Technical field
The present invention relates to the technical field of moving-iron receiver, particularly relate to the vibrating diaphragm of a kind of moving-iron type receiver
Manufacture method.
Background technology
Moving-iron receiver is typically made up of induction coil, magnet, crown cap, vibrating diaphragm, cushion rubber and support,
Its operation principle is to be arrived the conversion of sound again by electricity to power, finally realizes transferring electric energy to acoustic energy.Its vibrating diaphragm
The sound sent is not direct and Air Coupling, and is dependent on front and back going out acoustic aperture and radiates after damping
, sound that diaphragm sends be have passed through acoustic element (operatic tunes and go out acoustic aperture) after just make us human ear listen
Having arrived sound, therefore, the effect of vibrating diaphragm is most important.And the manufacturer of the current vibrating diaphragm of moving-iron receiver
Method uses the method for single molding substantially, can only produce a vibrating diaphragm the most every time, this production method
Defect is that production efficiency is low, cost is high and concordance is bad.
Summary of the invention
It is an object of the invention to provide the manufacture method of the vibrating diaphragm of a kind of moving-iron type receiver, in order to solve
Prior art produces the problem that vibrating diaphragm efficiency is low and concordance is bad.
The first aspect of the invention is to provide the manufacture method of the vibrating diaphragm of a kind of moving-iron type receiver, including
Following steps:
Multi-disc flutter is respectively put in many die cavitys forming jig, and carries out feeding pretreatment；
Pretreated for feeding forming jig is carried out hot briquetting process；
Forming jig after processing hot briquetting carries out die sinking and carries out flutter separation.
Further, the operation carrying out feeding pretreatment specifically includes:
Peace and quiet thin film is covered on forming jig；
Material returned auxiliary frame is placed on forming jig, to push down thin film surrounding completely；
Vibrating diaphragm carriage assembly is placed on forming jig, by the hole, location of vibrating diaphragm carriage assembly both sides and
Alignment pin on forming jig positions.
Further, the operation that pretreated for feeding forming jig carries out hot briquetting process is specifically wrapped
Include: the forming jig completed by feeding is stably placed on the platform of heater, to carry out vacuum, conjunction
Mould, heating, molding, be incubated and cooling process.
Further, the forming jig after processing hot briquetting carries out die sinking and carries out the behaviour of flutter separation
Specifically include: after dropping to low temperature setting value at a temperature of when, open mould, by the vibrating diaphragm after molding and one-tenth
Type tool together takes out, and vibrating diaphragm is separated into multiple monomer.
Further, thin film uses polyurethane film.
Further, the operation of heat treated is particularly as follows: with the programming rate of 20 ± 3 degree per second by molding
Tool is heated to setting value from room temperature.
Further, the operation of isothermal holding is particularly as follows: utilize thermal inertia, after cut-out adds thermocurrent,
Temperature be maintained at setting value ± 3 DEG C in, its temperature retention time controlled at 5～8 seconds.
Further, setting value is 135 ± 5 degree.
The invention described above technical scheme is used to provide the benefit that: by using integrated many die cavitys to become
Type tool, thus realize multi-disc vibrating diaphragm one-shot forming, greatly improve the production efficiency of vibrating diaphragm, reduce
Production cost, and stability and the concordance of vibrating diaphragm be effectively ensured.
Accompanying drawing explanation
Fig. 1 is the schematic flow sheet of the manufacture method of the vibrating diaphragm of moving-iron type receiver of the present invention.
Detailed description of the invention
For making the purpose of the embodiment of the present invention, technical scheme and advantage clearer, below in conjunction with this
Accompanying drawing in bright embodiment, is clearly and completely described the technical scheme in the embodiment of the present invention,
Obviously, described embodiment is a part of embodiment of the present invention rather than whole embodiments.
The invention provides the manufacture method of the vibrating diaphragm of a kind of moving-iron type receiver, as it is shown in figure 1, include
Following steps:
Step S101, is respectively put into multi-disc flutter in many die cavitys forming jig, and carries out feeding pretreatment；
In the present embodiment, the operation carrying out feeding pretreatment specifically includes: first, is divided by multi-disc flutter
Do not put in many die cavitys forming jig, in the present embodiment, at most can put into 15 flutters, every flutter
Being correspondingly placed in a die cavity of forming jig, the porose side of flutter is near the runway of forming jig, separately
Side is hinge side, the hinge moved for vibrating diaphragm, in this step, it is necessary to assure the cleaning of environment, as
There is no the foreign bodies etc. such as macroscopic fiber, dust；Then, the thin film of suitable dimension will be cut in advance
Cover on forming jig, be substantially centered, it is possible to the plane all covering forming jig is advisable, and thin film
After lay completes, it is impossible to have obvious gauffer, thin film can not adhesive tape foreign body, concrete, its thin film can be adopted
Use polyurethane film；Material returned auxiliary frame is placed on forming jig, thin film surrounding is pushed down completely, and
And vibrating diaphragm the most significantly arches upward and gauffer；Finally vibrating diaphragm carriage assembly is placed on forming jig, covers
Glue surface down, carries out correspondence by the alignment pin positioned on hole and forming jig of vibrating diaphragm carriage assembly both sides
Location, thus complete the operation of feeding pretreatment.
Step S102, carries out hot briquetting process by pretreated for feeding forming jig；
In the present embodiment, the forming jig completed by feeding is stably placed on the platform of heater,
Handling process can not have collision or significantly shake, with carry out vacuum, matched moulds, heating, molding,
Insulation and cooling process.Concrete, first start vacuum equipment, thus flutter absorption is controlled in molding
In the acupuncture point of tool, in whole forming process, vacuum power can ensure that flutter will not produce displacement；Then enter
Row matched moulds, forming jig is pressed on the platform of heater under cylinder action by upper mold, due to upper mold table
Face covers the high temperature resistant foam of one layer of 2mm, may consequently contribute to the mutually isolated of 15 caves on forming jig
With airtight, can't hear the sound of obvious gas leakage with human ear, its cylinder intake pressure is maintained at 6kg
Left and right；Then open heater to begin to warm up, and with the programming rate of 20 ± 3 degree per second by forming jig
Being heated to setting value from room temperature, concrete, its setting value is 135 ± 5 degree；Then, molding gas is opened
Pressure, and keep omnidistance pressure 5.5～5.8kg, whole during the air-tightness of system to be ensured, with people
Ear be can't hear air-flow and gushed sound；And utilize thermal inertia, after cutting off heater current, temperature keeps
Setting value ± 3 DEG C in, and its temperature retention time controls at 5～8 seconds；Finally cool down, open cold
But water solenoid valve, drops to room temperature by mold temperature, and the temperature of its cooling water controls at 8～10 DEG C, cooling
Speed is at more than 8 DEG C per second.
Step S103, the forming jig after processing hot briquetting carries out die sinking and carries out flutter separation.
In the present embodiment, when at a temperature of drop to low temperature setting value after, open mould, and simultaneously will be all
Reset, together takes out the vibrating diaphragm after molding and forming jig, and then vibrating diaphragm is separated into multiple list
Body, and be placed in pallet, thus complete the course of processing of vibrating diaphragm.
The present invention is by using integrated many die cavitys forming jig, thus realizes multi-disc vibrating diaphragm and once become
Type, greatly improves the production efficiency of vibrating diaphragm, reduces production cost, and vibrating diaphragm has been effectively ensured
Stability and concordance.
One of ordinary skill in the art will appreciate that: realize all or part of step of above-mentioned each method embodiment
Suddenly can be completed by the hardware that programmed instruction is relevant.Aforesaid program can be stored in a computer can
Read in storage medium.This program upon execution, performs to include the step of above-mentioned each method embodiment；And
Aforesaid storage medium includes: ROM, RAM, magnetic disc or CD etc. are various can store program code
Medium.
Last it is noted that various embodiments above is only in order to illustrate technical scheme, rather than right
It limits；Although the present invention being described in detail with reference to foregoing embodiments, this area common
Skilled artisans appreciate that the technical scheme described in foregoing embodiments still can be modified by it,
Or the most some or all of technical characteristic is carried out equivalent；And these amendments or replacement, and
The essence not making appropriate technical solution departs from the scope of various embodiments of the present invention technical scheme.
Claims (8)
1. the manufacture method of the vibrating diaphragm of a moving-iron type receiver, it is characterised in that comprise the steps:
Multi-disc flutter is respectively put in many die cavitys forming jig, and carries out feeding pretreatment；
Pretreated for feeding forming jig is carried out hot briquetting process；
Forming jig after processing hot briquetting carries out die sinking and carries out flutter separation.
The manufacture method of the vibrating diaphragm of moving-iron type receiver the most according to claim 1, it is characterised in that
The described operation carrying out feeding pretreatment specifically includes:
Peace and quiet thin film is covered on described forming jig；
Material returned auxiliary frame is placed on described forming jig, to push down thin film surrounding completely；
Vibrating diaphragm carriage assembly is placed on described forming jig, by the location of vibrating diaphragm carriage assembly both sides
Alignment pin on hole and forming jig positions.
The manufacture method of the vibrating diaphragm of moving-iron type receiver the most according to claim 1, it is characterised in that
Described the operation that pretreated for feeding forming jig carries out hot briquetting process is specifically included:
The forming jig completed by feeding is stably placed on the platform of heater, to carry out vacuum, conjunction
Mould, heating, molding, be incubated and cooling process.
4. according to the manufacture method of the vibrating diaphragm of the moving-iron type receiver described in any one of claims 1 to 3,
It is characterized in that, described to hot briquetting process after forming jig carry out die sinking and carry out flutter separation
Operation specifically includes:
After dropping to low temperature setting value at a temperature of when, open mould, by the vibrating diaphragm after molding and forming jig one
With taking out, vibrating diaphragm is separated into multiple monomer.
The manufacture method of the vibrating diaphragm of moving-iron type receiver the most according to claim 2, it is characterised in that
Described thin film uses polyurethane film.
The manufacture method of the vibrating diaphragm of moving-iron type receiver the most according to claim 3, it is characterised in that
The operation of described heat treated is particularly as follows: with the programming rate of 20 ± 3 degree per second by forming jig from room temperature
It is heated to setting value.
The manufacture method of the vibrating diaphragm of moving-iron type receiver the most according to claim 3, it is characterised in that
The operation of described isothermal holding is particularly as follows: utilize thermal inertia, and after cut-out adds thermocurrent, temperature is maintained at
Setting value ± 3 DEG C in, its temperature retention time controlled at 5～8 seconds.
8. according to the manufacture method of the vibrating diaphragm of the moving-iron type receiver described in claim 6 or 7, its feature
Being, described setting value is 135 ± 5 degree.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610429556.1A CN105979466B (en) | 2016-06-16 | 2016-06-16 | Manufacturing method of vibrating diaphragm of moving-iron type receiver |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610429556.1A CN105979466B (en) | 2016-06-16 | 2016-06-16 | Manufacturing method of vibrating diaphragm of moving-iron type receiver |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105979466A true CN105979466A (en) | 2016-09-28 |
| CN105979466B CN105979466B (en) | 2020-05-26 |
Family
ID=57022247
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610429556.1A Active CN105979466B (en) | 2016-06-16 | 2016-06-16 | Manufacturing method of vibrating diaphragm of moving-iron type receiver |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105979466B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106303893A (en) * | 2016-10-09 | 2017-01-04 | 苏州倍声声学技术有限公司 | The automatic hot apparatus former of moving-iron type receiver vibrating film |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201792487U (en) * | 2010-08-13 | 2011-04-13 | 江苏裕成电子有限公司 | Diaphragm molding device |
| CN202571008U (en) * | 2012-04-19 | 2012-12-05 | 汉得利（常州）电子有限公司 | Mobile phone microphone diaphragm forming die |
| CN104394497A (en) * | 2014-12-04 | 2015-03-04 | 常州阿木奇声学科技有限公司 | Vibrating diaphragm manufacturing process of moving iron unit |
| CN105681998A (en) * | 2016-01-12 | 2016-06-15 | 常州阿木奇声学科技有限公司 | Vibration film production technology of moving iron unit |
-
2016
- 2016-06-16 CN CN201610429556.1A patent/CN105979466B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201792487U (en) * | 2010-08-13 | 2011-04-13 | 江苏裕成电子有限公司 | Diaphragm molding device |
| CN202571008U (en) * | 2012-04-19 | 2012-12-05 | 汉得利（常州）电子有限公司 | Mobile phone microphone diaphragm forming die |
| CN104394497A (en) * | 2014-12-04 | 2015-03-04 | 常州阿木奇声学科技有限公司 | Vibrating diaphragm manufacturing process of moving iron unit |
| CN105681998A (en) * | 2016-01-12 | 2016-06-15 | 常州阿木奇声学科技有限公司 | Vibration film production technology of moving iron unit |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106303893A (en) * | 2016-10-09 | 2017-01-04 | 苏州倍声声学技术有限公司 | The automatic hot apparatus former of moving-iron type receiver vibrating film |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105979466B (en) | 2020-05-26 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20180125 Address after: 518000 Guangdong city of Shenzhen province Nanshan District two road crossing Nantou Industrial Park Building 2 floor 25 forward hot electrons Applicant after: The Shenzhen times Acoustic Technology Co. Ltd. Address before: 215020 Jiangsu Province, Suzhou City Industrial Park Su Tong Road No. 20 Applicant before: Li Liang |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20210810 Address after: 518000 No.3 Factory, Qiaotou Fuqiao Industrial Zone, Fuyong Town, Bao'an District, Shenzhen City, Guangdong Province Patentee after: SHENZHEN EVERWIN PRECISION TECHNOLOGY Co.,Ltd. Address before: 518000 2nd floor, building 25, Zhiheng Industrial Park, nantouguankou 2nd Road, Nanshan District, Shenzhen City, Guangdong Province Patentee before: SHENZHEN BELLSING ACOUSTIC TECHNOLOGY Co.,Ltd. |