CN105977317A - Preparation method of copper-indium-gallium-selenium solar battery absorption layer - Google Patents

Preparation method of copper-indium-gallium-selenium solar battery absorption layer Download PDF

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CN105977317A
CN105977317A CN201610550956.8A CN201610550956A CN105977317A CN 105977317 A CN105977317 A CN 105977317A CN 201610550956 A CN201610550956 A CN 201610550956A CN 105977317 A CN105977317 A CN 105977317A
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layer
preparation
solar cell
selenium
absorbed layer
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CN105977317B (en
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黄勇亮
孟凡英
沈文忠
吴敏
刘正新
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Shanghai Jiaotong University
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Shanghai Jiaotong University
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/0248Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies
    • H01L31/0256Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by the material
    • H01L31/0264Inorganic materials
    • H01L31/032Inorganic materials including, apart from doping materials or other impurities, only compounds not provided for in groups H01L31/0272 - H01L31/0312
    • H01L31/0322Inorganic materials including, apart from doping materials or other impurities, only compounds not provided for in groups H01L31/0272 - H01L31/0312 comprising only AIBIIICVI chalcopyrite compounds, e.g. Cu In Se2, Cu Ga Se2, Cu In Ga Se2
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/0248Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies
    • H01L31/036Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes
    • H01L31/0392Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes including thin films deposited on metallic or insulating substrates ; characterised by specific substrate materials or substrate features or by the presence of intermediate layers, e.g. barrier layers, on the substrate
    • H01L31/03923Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes including thin films deposited on metallic or insulating substrates ; characterised by specific substrate materials or substrate features or by the presence of intermediate layers, e.g. barrier layers, on the substrate including AIBIIICVI compound materials, e.g. CIS, CIGS
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/541CuInSe2 material PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The invention discloses a preparation method of a copper-indium-gallium-selenium solar battery absorption layer. The method comprises the following steps: step one, preparing an In-Se compound layer on a substrate; step two, preparing a Cu-In-Ga layer on the In-Se compound layer to obtain an In-Se/Cu-In-Ga dual-layer prefabricated layer; and step three, performing selenizing heat processing on the dual-layer prefabricated layer to obtain the copper-indium-gallium-selenium absorbed layer. The prepared copper-indium-gallium-selenium solar battery absorption layer can facilitate growth of crystal grains on the back surface of the copper-indium-gallium-selenium absorption layer, at the same time, regulates the band gap structure of the absorption layer, and improves the open-circuit voltages, the filling factor and the conversion efficiency of a copper-indium-gallium-selenium solar battery.

Description

A kind of preparation method of CIGS solar cell absorbed layer
Technical field
The present invention relates to thin film solar cell manufacturing technology field, particularly relate to a kind of CIGS (CIGS) sun The preparation method of battery obsorbing layer.
Background technology
Solar cell, as the regenerative resource of clean environment firendly, is the most increasingly subject to people's attention.CIGS is thin Film solar cell is a kind of novel solar cell technology, compares common solar cells based on silicon materials, has Use the advantages such as material is few, low cost, radiation resistance are good, but also prepare flexibility the most on a flexible substrate Solar cell, battery quality can be alleviated, that expands further solar cell installs and uses scope.It addition, copper and indium Gallium selenium solar cell has higher conversion efficiency, and laboratory peak efficiency can reach 22.6%, already close to very To exceeding crystal silicon cell efficiency.
In the production of CIGS solar cell, the quality of CIGS absorbed layer is the key determining battery efficiency.CIGS Absorbed layer thin film mainly has two kinds of preparation technologies, a kind of be the copper (Cu) with simple substance, indium (In), gallium (Ga) and Selenium (Se) is raw material, in vacuum chamber in the way of coevaporation in substrate deposit;Another kind is first with simple substance Or alloy target material is that raw material uses magnetron sputtering mode to deposit copper and indium gallium preformed layer in substrate, then by preformed layer selenizing For CIGS absorbed layer thin film.The technique of vacuum evaporation is readily available higher conversion efficiency, but in large-area system Good uniformity it is extremely difficult in Bei, and the technique of sputtering and selenization technique, it is more beneficial for large-scale production.Day at present This Solar Frontier company, uses the technique of sputtering and selenization technique to have been realized in the amount of CIGS solar cell Produce.
The problem the most crucial is had to be exactly, in selenizing in CIGS absorbed layer prepared by the technique of sputtering and selenization technique Time due to the reaction of selenium and indium more faster with the reaction of gallium than selenium, In can quickly move to absorbed layer surface, this Can quickly form the CIGS phase that gallium content is low when resulting in selenizing on absorbed layer surface, and substantial amounts of gallium element is assembled Interface to substrate Yu CIGS absorbed layer.This can cause the surface band gap of absorbed layer low, and back side band gap is high, and And owing to gallium element is assembled overleaf, the crystalline quality causing the back side is poor, thus reduce the conversion efficiency of battery. In order to optimize the distribution of gallium element in CIGS absorbed layer, and the crystalline quality of absorbed layer, high annealing and sulfuration Technique is all widely used.But there is gallium content near back surface all the time in CIGS absorbed layer prepared by selenization process Height, the problem that crystallite dimension is little.
Summary of the invention
Because the deficiencies in the prior art, the technical problem to be solved be improve absorbed layer crystallinity and The distribution of gallium element, thus improve the conversion efficiency of CIGS solar cell.
For achieving the above object, the invention provides a kind of new method preparing CIGS absorbed layer, specifically, The technical scheme that the present invention provides is as follows:
The preparation method of a kind of CIGS solar cell absorbed layer, comprises the following steps:
Step one, prepares one layer of In-Se compound layer in substrate;
Step 2, prepares Cu-In-Ga layer on In-Se compound layer, and obtaining preformed layer is The double-deck preformed layer of In-Se/Cu-In-Ga;
Step 3, carries out selenizing heat treatment by bilayer preformed layer, obtains CuInGaSe absorbed layer.
Preferably, in step one, In-Se compound layer can use sputtering, evaporation, electro-deposition or selenizing heat Process the methods such as indium thin film to prepare.
Preferably, in step one, In-Se compound layer thickness is 50-200nm, and meets atomic ratio In/Se=1.1-2.0.
Preferably, in step 2, Cu-In-Ga layer utilizes magnetically controlled sputter method to prepare, can use Cu-Ga, Cu-In, Cu-In-Ga alloys target and In target are target, and sputtering atmosphere is argon, and air pressure is 0.3-1.0Pa.
Preferably, double-deck preformed layer gross thickness is 300-1000nm, and overall atomic composition ratios meets Cu/ (In+Ga)=0.70-0.99.
Preferably, the selenizing heat treatment that in step 3, double-deck preformed layer is carried out is included in the atmosphere with the presence of selenium source Under selenylation reaction, and the annealing under inert gas shielding.
Further, selenium source includes selenium powder, selenium steam, Selenium hydride. or organic selenium compound.
Preferably, in substrate, sputtering has one layer of molybdenum film as back electrode.
Preferably, substrate includes soda-lime glass, low Fe glass, solar energy float glass, stainless steel foil, Al Paper tinsel, Mo paper tinsel, Cu paper tinsel, polyimides (PI) or pet resin (PET).
The preparation method of the CIGS solar cell absorbed layer that the present invention provides proposes In-Se/Cu-In-Ga The technical scheme of double-deck preformed layer, In-Se is after molybdenum surface is formed, and In is difficult at follow-up selenizing heat Reason moves to surface, therefore the In content at back surface, carrying of In content can be increased in CIGS absorbed layer The high crystallite dimension that can be effectively improved absorbed layer back.Meanwhile, In-Se phase there will be more than 550 DEG C Liquid phase, can promote the diffusion of grain growth and gallium element further, thus improve the crystallization of CIGS absorbed layer Property and the distribution of gallium element.Therefore, use the preformed layer of this bilayer, opening of CIGS solar cell can be improved Road voltage, fill factor, curve factor and transformation efficiency.
Below with reference to accompanying drawing, the method for the present invention and the technique effect of generation are described further, with fully Solve the purpose of the present invention, feature and effect.
Accompanying drawing explanation
Fig. 1 is the structural representation of CIGS solar cell
Fig. 2 is the process chart preparing CuInGaSe absorbed layer of the embodiment of the present invention 1
Detailed description of the invention
Fig. 1 show the general structure of CIGS solar cell, including the substrate 1 being arranged in order, molybdenum film 2, CIGS Absorbed layer 3, transition zone 4, Window layer 5, antireflective coating 6 and gate-shaped electrode 7.
Substrate can be soda-lime glass, low Fe glass, solar energy float glass, stainless steel foil, Al paper tinsel, Mo Paper tinsel, Cu paper tinsel, polyimides (PI), pet resin (PET) and other be suitable for Substrate.For follow-up CIGS battery process, on base material, sputtering has one layer of molybdenum film as back of the body electricity Pole material.
The preparation side of the CIGS solar cell absorbed layer that the present invention proposes is explained below by specific embodiment Method.
Embodiment 1
Technological process is as shown in Figure 2:
Step one, by one layer of indium selenium (In-Se) of magnetron sputtering in the soda-lime glass substrate 1 that molybdenum film 2 covers Compound layer 9, in target, In/Se atomic ratio is 1.3, and sputtering atmosphere is argon, and air pressure is 0.3-1.0Pa, The thickness of In-Se layer is about 100nm.
Step 2, on In-Se layer, with Cu-Ga alloys target (Ga content at.25%) and In target as target, The mode using magnetron sputtering sputters copper and indium gallium (Cu-In-Ga) layer 10, and sputtering atmosphere is argon, and air pressure is 0.3-1.0Pa, thickness is 0.6 μm, obtains double-deck preformed layer thin film, overall atomic composition ratios Cu/ (In+Ga)=0.91.
Step 3, proceeds in selenizing stove by the thin film of the double-deck preformed layer of preparation, uses H2Se as selenium source, 400 DEG C selenizing 40min, anneal in 580 DEG C of nitrogen atmospheres 30min, then natural cooling, obtain CIGS absorbed layer 3, Thickness is about 1.5 μm.
Embodiment 2
Step one, by one layer of In layer of magnetron sputtering in the soda-lime glass substrate 1 that molybdenum film 2 covers, sputtering Atmosphere is argon, and air pressure is that the thickness of 0.3-1.0Pa, In layer is about 60nm.
Step 2, has the substrate of In layer to proceed in selenizing stove by sputtering, uses H2Se as selenium source, 190 DEG C of selenium Change 15min, then naturally cool to room temperature, obtain In-Se compound layer 9.After selenizing, In-Se layer thickness is about 100nm, In/Se atomic ratio is 1.36.
Step 3, has the substrate of In-Se layer to be transferred in sputtering equipment, on In-Se layer, with Cu-Ga by preparation Alloys target (Ga content at.25%) and In target are target, use the mode of magnetron sputtering to sputter copper and indium gallium layer 10, Sputtering atmosphere is argon, and air pressure is 0.3-1.0Pa, and thickness is about 0.6 μm, obtains double-deck preformed layer thin film. The atomic composition ratios of double-deck preformed layer entirety is Cu/ (In+Ga)=0.85.
Step 4, proceeds in selenizing stove by the thin film of the double-deck preformed layer of preparation, uses H2Se as selenium source, 400 DEG C selenizing 30min, anneal in 580 DEG C of nitrogen atmospheres 30min, then natural cooling, obtain CIGS absorbed layer 3, Thickness is about 1.4 μm.
In other embodiments, In-Se compound can use sputtering, evaporation, electro-deposition and indium selenide thin film etc. Prepared by various methods, it is only necessary to ensure that In-Se layer Atom than the thickness of In/Se=1.1-2.0, In-Se layer is 50-200nm, and do not introduce other objectionable impurities.
Preformed layer needs to ensure that gross thickness is 300-1000nm, and overall atomic composition ratios is Cu/ (In+Ga)=0.70-0.99.
Selenizing heat treatment can use selenium powder, selenium steam, Selenium hydride., organic selenium compound (such as diethyl selenide (C4H10Se)、 Dimethyl-selenide (C2H6Se), dimethyl selenide (C2H6) etc. Se) as selenium source.Selenization process process (as selenizing temperature, Time, the heating, cooling time etc.) need to make adjustment with the change of selenium source, preformed layer thickness and component.
The preferred embodiment of the present invention described in detail above.Should be appreciated that the ordinary skill of this area without Creative work just can make many modifications and variations according to the design of the present invention.Therefore, all in the art Technical staff passes through logical analysis, reasoning, or a limited experiment the most on the basis of existing technology Available technical scheme, all should be in the protection domain being defined in the patent claims.

Claims (10)

1. the preparation method of a CIGS solar cell absorbed layer, it is characterised in that comprise the following steps:
Step one, prepares one layer of In-Se compound layer in substrate;
Step 2, prepares Cu-In-Ga layer on described In-Se compound layer, and obtaining preformed layer is The double-deck preformed layer of In-Se/Cu-In-Ga;
Step 3, carries out selenizing heat treatment by described double-deck preformed layer, obtains CuInGaSe absorbed layer.
2. the preparation method of CIGS solar cell absorbed layer as claimed in claim 1, wherein described in step one In-Se compound layer can use the methods such as sputtering, evaporation, electro-deposition or selenizing heat treatment indium thin film to prepare.
3. the preparation method of CIGS solar cell absorbed layer as claimed in claim 1, wherein described in step one In-Se compound layer thickness is 50-200nm, and meets atomic ratio In/Se=1.1-2.0.
4. the preparation method of CIGS solar cell absorbed layer as claimed in claim 1, wherein described in step 2 Cu-In-Ga layer utilizes magnetically controlled sputter method to prepare, and can use Cu-Ga, Cu-In, Cu-In-Ga alloys target Being target with In target, sputtering atmosphere is argon, and air pressure is 0.3-1.0Pa.
5. the preparation method of CIGS solar cell absorbed layer as claimed in claim 1, wherein said bilayer is prefabricated Layer gross thickness is 300-1000nm, and overall atomic composition ratios meets Cu/ (In+Ga)=0.70-0.99.
6. the preparation method of CIGS solar cell absorbed layer as claimed in claim 1, wherein described in step 3 Double-deck preformed layer carries out selenizing heat treatment and is included in the presence of the selenylation reaction under the atmosphere of selenium source, and indifferent gas Annealing under body protection.
7. the preparation method of CIGS solar cell absorbed layer as claimed in claim 6, wherein said selenium source includes Selenium powder, selenium steam, Selenium hydride. or organic selenium compound.
8. the preparation method of CIGS solar cell absorbed layer as claimed in claim 6, wherein said annealing For anneal in 580 DEG C of nitrogen atmospheres 30min, then natural cooling.
9. the preparation method of CIGS solar cell absorbed layer as claimed in claim 1, wherein said substrate is spattered Penetrate one layer of molybdenum film as back electrode.
10. the preparation method of CIGS solar cell absorbed layer as claimed in claim 1, wherein said substrate bag Include soda-lime glass, low Fe glass, solar energy float glass, stainless steel foil, Al paper tinsel, Mo paper tinsel, Cu paper tinsel, Polyimides or pet resin.
CN201610550956.8A 2016-07-13 2016-07-13 A kind of preparation method of CIGS solar cell absorbed layer Active CN105977317B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107731942A (en) * 2017-09-19 2018-02-23 荆门市格林美新材料有限公司 A kind of copper indium gallium selenium solar cell of inverted structure and preparation method thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130029452A1 (en) * 2011-07-26 2013-01-31 Yi-Jiunn Chien Method of forming optoelectronic conversion layer
CN103378215A (en) * 2012-04-13 2013-10-30 台积太阳能股份有限公司 CIGS solar cell structure and method for fabricating the same
CN105070784A (en) * 2015-07-17 2015-11-18 邓杨 New, cheap and efficient CIGS cell absorbent layer preparation process

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130029452A1 (en) * 2011-07-26 2013-01-31 Yi-Jiunn Chien Method of forming optoelectronic conversion layer
CN103378215A (en) * 2012-04-13 2013-10-30 台积太阳能股份有限公司 CIGS solar cell structure and method for fabricating the same
CN105070784A (en) * 2015-07-17 2015-11-18 邓杨 New, cheap and efficient CIGS cell absorbent layer preparation process

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107731942A (en) * 2017-09-19 2018-02-23 荆门市格林美新材料有限公司 A kind of copper indium gallium selenium solar cell of inverted structure and preparation method thereof

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