CN105971874B - A kind of non-lubricated vortex compressor - Google Patents
A kind of non-lubricated vortex compressor Download PDFInfo
- Publication number
- CN105971874B CN105971874B CN201610453172.3A CN201610453172A CN105971874B CN 105971874 B CN105971874 B CN 105971874B CN 201610453172 A CN201610453172 A CN 201610453172A CN 105971874 B CN105971874 B CN 105971874B
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- China
- Prior art keywords
- orbiter
- fixed scroll
- main shaft
- wind wheel
- scroll
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/02—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
- F04C18/0207—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form
- F04C18/0215—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form where only one member is moving
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/04—Heating; Cooling; Heat insulation
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Rotary Pumps (AREA)
- Applications Or Details Of Rotary Compressors (AREA)
Abstract
The present invention provides a kind of non-lubricated vortex compressor, the scroll wrap of fixed scroll and orbiter is all single vortex toothing, opposing face is distributed with cooling fin, the back side of fixed scroll sets that there are one the cooling fins of end plate and fixed scroll to constitute a gas channel, pallet there are one being set at the back side of orbiter, it is also formed a gas channel with the cooling fin of orbiter, it is secondary that the tooth top of the scroll wrap of fixed scroll and orbiter installs self-lubricating solid friction additional, the small crank throw of rotate-stationary mode is installed on pallet, small crank throw is equipped with self lubricating and seals bearing, orbiter does plane motion between fixed scroll and stake body, orbiter center connects main shaft, wind wheel is installed on the main shaft, fan housing forms gas channel with wind wheel and main shaft, wind wheel rotates under the drive of main shaft.The beneficial effects of the invention are as follows compressor compresses intracavitary not to contain lubricating oil, meets requirement of the food and medicine field to compressor.
Description
Technical field
The invention belongs to Compressor Technology fields, are related to a kind of non-lubricated vortex compressor.
Background technology
Currently, the compressor of the air delivery used in food, medicine and other fields must have the following conditions：Outside compressor
Annular volume is small, light-weight；Capacity is big；Conveyed gas is free of lubricating oil.And most of compressor compresses intracavitary need at present
Lubricating oil is lubricated, and conveys in gas just carried micro lubricating oil in this way.
There is following disadvantages for the screw compressor in the prior art for having an oil lubrication：It 1) must be with lubrication by compressed gas
Oil contacts, and necessarily contains lubricating oil in the compressed gas conveyed；2) increase the subsidiary engine in compressibility, such as increase Oil-gas Separation
Device, system are huge；3) lubricating oil contained in compressed gas condenses in the other equipment in compressibility, and it is normal to influence it
Work.
Invention content
In view of the foregoing, it is an object to provide a kind of non-lubricated vortex compressor, solves existing
Oil lubrication scroll compressor compresses gas must be contacted with lubricating oil, lubricating oil necessarily be contained in the compressed gas conveyed, no
The problem of being suitble to food, medicine and other fields.
Technical solution provided by the invention is as follows：A kind of non-lubricated vortex compressor, including fixed scroll and dynamic vortex
Disk, fixed scroll and orbiter are installed at 180 degree is opposite, and the scroll wrap of fixed scroll and orbiter is all single scroll wrap knot
The opposing face of the scroll wrap of structure, fixed scroll and orbiter is distributed with cooling fin, and the back side of fixed scroll sets that there are one ends
The cooling fin of plate and fixed scroll constitutes a gas channel, is set there are one pallet at the back side of orbiter, with dynamic vortex
The cooling fin of disk also forms a gas channel, and the tooth top of the scroll wrap of fixed scroll and orbiter installs self-lubricating solid additional
Friction is secondary, is equipped with the small crank throw of rotate-stationary mode on pallet, and small crank throw is preventing orbiter rotation, small crank throw to be equipped with
Self lubricating seals bearing, and fixed scroll is bolted on stake body, orbiter fixed scroll and stake body it
Between do plane motion, orbiter center connects main shaft, and orbiter is rotated by main shaft, is equipped on the main shaft
Wind wheel is cased with fan housing outside wind wheel, and fan housing, wind wheel and main shaft form gas channel, and wind wheel rotates under the drive of main shaft, will be quiet
The heat that scroll plate, orbiter and main shaft operation generate is taken away.
Further, the self-lubricating friction pair is made of PEEK-based composites.
Further, disk is installed, disk is fixed together with the wind wheel on the main shaft.
Further, keyway is offered on the inside of the disk, to be connect by flat key with main shaft.
Further, the disk is bolted with wind wheel.
Further, the small crank throw includes the bent axle being placed among pallet and stake body, and bent axle is equipped with self lubricating
Bearing is sealed, crankshaft two end is separately mounted on pallet and stake body.
Further, the small crank throw is cylinder.
Further, the bearing is self-lubricating bearing or is Solid Self-lubricant Bearing or is sealed bearing.
Further, the cooling fin is evenly distributed on the opposite of the scroll wrap of the fixed scroll and the orbiter
On face.
Further, the cooling fin is made into integration for copper aluminum composite material.
Compared with prior art, the beneficial effects of the invention are as follows compressor compresses intracavitary not to contain lubricating oil, reduces and is vortexed
The delivery temperature of compressor meets requirement of the food and medicine field to compressor.
Description of the drawings
Fig. 1 is non-lubricated vortex compressor structural schematic diagram of the present invention；
Fig. 2 is the secondary schematic diagram of self-lubricating solid friction of the present invention；
Fig. 3 is the small crank throw schematic diagram of the present invention；
Fig. 4 is disk schematic diagram of the present invention.
In figure, 1. fixed scrolls, 2. orbiters, the friction of 3. self-lubricating solids is secondary, 4. small crank throws, 5. fan housings, 6. holders
Body, 7. wind wheels, 8. main shafts, 9. flat keys, 10, disk, 401. bent axles, 402. small crank throw edges.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments, not
In the case of conflict, the features in the embodiments and the embodiments of the present application can be combined with each other, and below with reference to the accompanying drawings and tie
Conjunction embodiment is next, and the present invention will be described in detail.
Non-lubricated vortex compressor of the present invention is as shown in Figure 1, 2：Including fixed scroll 1 and orbiter 2, fixed scroll
1 and orbiter 2 installed at 180 degree is opposite, the scroll wrap of fixed scroll 1 and orbiter 2 is all single vortex toothing, quiet whirlpool
The opposing face of the scroll wrap of capstan 1 and orbiter 2 is distributed with cooling fin, and specifically, cooling fin is evenly distributed on described quiet
On the opposing face of scroll plate 1 and the scroll wrap of the orbiter 2, in the present embodiment, cooling fin is copper aluminum composite material one
It is made, to improve heat dissipation effect, specifically, the cooling fin is that copper aluminum composite material uses cold forging or warm forging technique one landform
At on the opposing face of the scroll wrap of fixed scroll 1 and the orbiter 2, and cold forging or the technological temperature of warm forging are -10 DEG C
~500 DEG C, pressure be 500 to 1000MPa, preferably, temperature is 200 DEG C, pressure 800MPa.
The back side of fixed scroll 1 sets that there are one the cooling fins of end plate and fixed scroll 1 to constitute a gas channel, dynamic
The back side of scroll plate 2 is set there are one pallet, and a gas channel, fixed scroll 1 are also formed with the cooling fin of orbiter 2
Self-lubricating solid friction pair 3, self-lubricating solid friction pair 3 are installed additional with the tooth top of the scroll wrap of orbiter 2.
It please refers to shown in Fig. 3, the small crank throw 4 of rotate-stationary mode is installed on pallet, small crank throw 4 prevents orbiter 2 certainly
Turn, small crank throw 4 is equipped with self lubricating and seals bearing, and fixed scroll 1 is bolted on stake body 6, and orbiter 2 exists
Plane motion is done between fixed scroll 1 and stake body 6,2 center of orbiter connects main shaft 8, drive of the orbiter 2 in main shaft 8
It is rotated under dynamic, wind wheel 7 is installed on the main shaft 8, specifically, disk 10 is installed on main shaft 8, disk 10 is fixed with wind wheel 7
Together, fan housing 5 is cased with outside wind wheel 7, fan housing 5, wind wheel 7 and main shaft 8 form gas channel, and wind wheel 7 is under the drive of main shaft 8
Rotation is taken away the heat that the operation of fixed scroll 1, orbiter 2 and main shaft 8 generates, to reduce complete machine temperature.Self-lubricating rubs
It is polyether-ether-ketone (PEEK) based composites to wipe the self-lubricating material that pair 3 uses.The small crank throw 4 includes bent axle 401 and 402,
Small crank throw 4 is cylinder, and small crank throw 401 and 402 both ends are equipped with self-lubricating seal bearing, the both ends point of small crankshaft 401 and 402
It An Zhuan not be on pallet and stake body.
The present invention forms anti-rotation mechanism using small crank throw 4, and the small crank throw 4 in this way in anti-rotation mechanism only rotates
Formula, and without reciprocating, thus oil-free lubrication easy to implement；In addition all bearings in apparatus of the present invention are all self-lubricating bearing,
Solid Self-lubricant Bearing or sealed bearing, without extraneous oil lubrication, it can be achieved that oil-free lubrication, preferably
Meet the non-lubricated vortex compressor of big capacity needed for fuel battery engines, small appearance and size.The present invention realizes
The cleaning compression of gas, can apply the fuel battery engines occasion more demanding to compressor；And it is simple in structure, it is easy real
It is existing；The heat that gas compression generates can easily shed.The loss of low friction pair can be largely dropped, and can realize compression
The oil-free lubrication of intracavitary and quickly reduction scroll plate temperature.To meet requirement of the food medicine and other fields to compressor.
Compared with previous oil lubrication screw compressor, main advantages of the present invention are：1) use oil-free lubrication that can save
Deoil lubricating circulatory system and gs-oil separator；2) after using small crank throw anti-rotation mechanism, orbiter 2, stake body 6 and Chinese yeast
Turn 4 relative motion becomes rotary motion from the reciprocating motion of original crosshead shoe, crosshead shoe can only be relied on accurate
It processes and realizes smaller friction with self-lubricating material, this means that higher production cost, while also comparing and being difficult to ensure,
And the forms of motion of small crank throw rotation-preventing mechanism is only rotary motion, the small crank throw 4 of rotary motion is when using self-lubricating composite
Or sealed bearing, it is easy to realize oil-free lubrication, and rotary motion greatly reduces the secondary abrasion of friction；Small crank throw is anti-simultaneously
Inertia force caused by rotation mechanism can be also fully balanced, the motor pattern of small crank throw 4 and the complete phase of motor pattern of main shaft 8
Together, small crank throw 4 can also share the centrifugal intertia force of part orbiter 2, improve the inertia force distribution of orbiter 2, be conducive to
Extend the service life of main shaft 8, increase the stationarity of 2 stress of orbiter.3) in fixed scroll 1 and orbiter 2 and stake body 6
Structure design, in having the screw compressor of oil lubrication in the past, between dynamic and static scroll plate between dynamic vortex and stake body 6 according to
Sliding relative movement is realized by oil lubrication；Since the orbiting and fixed scroll and stake body are not self-lubricating materials, the present invention
Increase self-lubricating solid friction pair 3 at opposite sliding, be mounted with self-lubricating material, select tool with compared with low-friction coefficient and compared with
Self-lubricating material polyether-ether-ketone (PEEK) based composites of high wear resistance realize tooth top sealing friction pair, are replaced with this
For oil lubrication, this self-lubricating material is that can guarantee being smoothed out for opposite sliding, and can guarantee to by the sealing of compressed gas.
It can equally ensure that there is smaller friction power loss and the smaller wear of work, not generate excessively high Wen Sheng, will not cause excessive
Vibration and noise.4) realize that heat dissipation, main shaft 8 drive the rotation of wind wheel 7 to generate air-flow, gas by installing wind wheel 7 additional on main shaft 8
Stream is by the heat dissipation channel between the heat dissipation channel and orbiter 2 and stake body 6 of fixed scroll 1, to take away due to compression
And the heat generated, delivery temperature and complete machine temperature are reduced, ensure that the performance safety of complete machine.
The above is only the better embodiment to the present invention, not makees limit in any form to the present invention
System, every any simple modification that embodiment of above is made according to the technical essence of the invention, equivalent variations and modification,
Belong in the range of technical solution of the present invention.
Claims (7)
1. a kind of non-lubricated vortex compressor, it is characterised in that：Including fixed scroll (1) and orbiter (2), fixed scroll
(1) it is installed with orbiter (2) at 180 degree is opposite, the scroll wrap of fixed scroll (1) and orbiter (2) is all single scroll wrap
The opposing face of the scroll wrap of structure, fixed scroll (1) and orbiter (2) is distributed with cooling fin, the back side of fixed scroll (1)
If there are one the cooling fins of end plate and fixed scroll (1) to constitute a gas channel, one is equipped at the back side of orbiter (2)
A pallet also forms a gas channel, the whirlpool of fixed scroll (1) and orbiter (2) with the cooling fin of orbiter (2)
The tooth top for revolving tooth installs self-lubricating solid friction pair (3) additional, and the small crank throw (4) of rotate-stationary mode, small crank throw (4) are equipped on pallet
To prevent orbiter (2) rotation, small crank throw (4) to be equipped with bearing, fixed scroll (1) is bolted on stake body
(6) on, orbiter (2) is plane motion, orbiter (2) center connection master between fixed scroll (1) and stake body (6)
Axis (8), orbiter (2) being rotated by main shaft (8) are equipped with wind wheel (7) on the main shaft (8), and wind wheel (7) is external
It is cased with fan housing (5), fan housing (5) forms gas channel, drive backspin of the wind wheel (7) in main shaft (8) with wind wheel (7) and main shaft (8)
Turn, the heat that the operation of fixed scroll (1), orbiter (2) and main shaft (8) generates is taken away；Circle is installed on the main shaft (8)
Disk (10), the disk (10) are fixed together with the wind wheel (7)；Offer keyway on the inside of the disk (10), with master
Axis (8) is connected by flat key；The disk (10) is bolted with wind wheel (7).
2. non-lubricated vortex compressor according to claim 1, it is characterised in that：The self-lubricating friction secondary (3) is adopted
It is made of PEEK-based composites.
3. non-lubricated vortex compressor according to claim 1, it is characterised in that：The small crank throw (4) includes being placed in
Bent axle (401,402) among pallet and stake body, bent axle (401,402) are equipped with the bearing, bent axle (401,402) both ends
It is separately mounted on pallet and stake body.
4. non-lubricated vortex compressor according to claim 3, it is characterised in that：The small crank throw (4) is cylinder.
5. non-lubricated vortex compressor according to claim 3, it is characterised in that：The bearing is self-lubricating solid axis
It holds or sealed bearing.
6. non-lubricated vortex compressor according to claim 1, it is characterised in that：The cooling fin is evenly distributed on institute
On the opposing face for stating the scroll wrap of fixed scroll (1) and the orbiter (2).
7. non-lubricated vortex compressor according to claim 6, it is characterised in that：The cooling fin is Copper-Aluminum compound material
Material is made into integration.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610453172.3A CN105971874B (en) | 2016-06-20 | 2016-06-20 | A kind of non-lubricated vortex compressor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610453172.3A CN105971874B (en) | 2016-06-20 | 2016-06-20 | A kind of non-lubricated vortex compressor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105971874A CN105971874A (en) | 2016-09-28 |
| CN105971874B true CN105971874B (en) | 2018-09-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610453172.3A Active CN105971874B (en) | 2016-06-20 | 2016-06-20 | A kind of non-lubricated vortex compressor |
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| CN (1) | CN105971874B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106939887B (en) * | 2017-01-16 | 2019-05-24 | 东莞市康驰实业有限公司 | A kind of direct-connected oil-free air compressor and its assembly method |
| CN109185127B (en) * | 2018-07-28 | 2020-04-28 | 西安交通大学 | Cooling structure of oil-free scroll compressor |
| CN118049372A (en) * | 2024-04-16 | 2024-05-17 | 珠海凌达压缩机有限公司 | Vortex plate assembly, pump body structure and compressor |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2221671Y (en) * | 1994-11-15 | 1996-03-06 | 西安交通大学 | Horizontal eddy air compressor |
| CN201599193U (en) * | 2010-01-29 | 2010-10-06 | 鲍海岳 | Multifunctional oil-free scroll compressor |
| CN104500394A (en) * | 2014-12-24 | 2015-04-08 | 楼伟华 | Oil-free lubricatoin scroll compressor |
| CN104712557A (en) * | 2014-12-29 | 2015-06-17 | 章结根 | Multifunctional oil-free scroll compressor |
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- 2016-06-20 CN CN201610453172.3A patent/CN105971874B/en active Active
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| Publication number | Publication date |
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| CN105971874A (en) | 2016-09-28 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20170210 Address after: Shangyu District Road Baiguan Street Village 312300 Zhejiang city of Shaoxing Province Applicant after: Zhejiang Lande Huayan Power Co. Ltd. Address before: 321299 Zhejiang city of Jinhua province Wuyi County Hushan Grass Street Village Applicant before: ZHEJIANG HUAYAN PRECISION TECHNOLOGY CO., LTD. |
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