CN105969658A - Straw-biogas-production processing system based on anaerobic fermentation device - Google Patents

Straw-biogas-production processing system based on anaerobic fermentation device Download PDF

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Publication number
CN105969658A
CN105969658A CN201610409551.2A CN201610409551A CN105969658A CN 105969658 A CN105969658 A CN 105969658A CN 201610409551 A CN201610409551 A CN 201610409551A CN 105969658 A CN105969658 A CN 105969658A
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tank body
tank
pipeline
straw
biogas
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CN201610409551.2A
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高卫华
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Tianzi Environment Protection Investment Holdings Co Ltd
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Tianzi Environment Protection Investment Holdings Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M21/00Bioreactors or fermenters specially adapted for specific uses
    • C12M21/04Bioreactors or fermenters specially adapted for specific uses for producing gas, e.g. biogas
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M27/00Means for mixing, agitating or circulating fluids in the vessel
    • C12M27/02Stirrer or mobile mixing elements
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M33/00Means for introduction, transport, positioning, extraction, harvesting, peeling or sampling of biological material in or from the apparatus
    • C12M33/16Screw conveyor
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/12Means for regulation, monitoring, measurement or control, e.g. flow regulation of temperature
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/12Means for regulation, monitoring, measurement or control, e.g. flow regulation of temperature
    • C12M41/18Heat exchange systems, e.g. heat jackets or outer envelopes
    • C12M41/22Heat exchange systems, e.g. heat jackets or outer envelopes in contact with the bioreactor walls
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/40Means for regulation, monitoring, measurement or control, e.g. flow regulation of pressure
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M43/00Combinations of bioreactors or fermenters with other apparatus
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M47/00Means for after-treatment of the produced biomass or of the fermentation or metabolic products, e.g. storage of biomass
    • C12M47/18Gas cleaning, e.g. scrubbers; Separation of different gases
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

Abstract

The invention discloses a straw-biogas-production processing system based on an anaerobic fermentation device. The straw-biogas-production processing system comprises a straw storage cabin, a rapid degradation tank, a hydrolyzing tank, an independent heat exchanger, the anaerobic fermentation device, a biogas purifying device, a leaf fertilizer cabin, a biogas-liquid temporary storage pool, a solid-liquid separator and an organic fertilizer cabin. The anaerobic fermentation device comprises a tank body, a motor and a reverse stirring device. According to the anaerobic fermentation device, a solar heating device is additionally arranged, water in a heating layer is heated through solar heat absorbed by the solar heating device, and therefore the temperature in the tank body is improved. The stirring effect and the stirring efficiency are improved by the reverse stirring device through the anaerobic fermentation device.

Description

Straw based on anaerobic ferment devices produces marsh gas treating system
The present patent application is parent application " straw with efficient anaerobic fermentation function produces Methane Resources processing system " Divisional application, the Application No. 2015101761432 of parent application, filing date on April 15th, 2015.
Technical field
The invention belongs to biogas fermentation equipment technical field, produce biogas particularly to a kind of straw based on anaerobic ferment devices Processing system.
Background technology
China is a large agricultural country, and Model on Sown Areas of Farm ranks first in the world, according to statistics, and the annual straw of current China Yield about 700,000,000 tons.Used as fuel past agricultural crop straw is many, but along with our people's living standard Improve constantly, and the development of rural economy and the improvement of energy supply, in the last few years, the burning of straw is utilized by peasant Also gradually decreasing, the quantity of residue agricultural crop straw is increasing, it is estimated that reached about 400,000,000 tons every year.A large amount of surplus The heap everywhere of remaining straw is abandoned and is arbitrarily burned, cause atmospheric pollution, soil mineralization, fire incident, block the traffic etc. big Society, economy and the ecological problem of amount;Meanwhile, straw, as a kind of regenerative resource, contains huge biology Mass-energy, its recycling, to saving the energy, the sustainable development of the society that improves the ecological environment, realizes, have Important meaning.
It is the agricultural crop straws such as Oryza sativa L., Semen Maydis, Semen arachidis hypogaeae as raw material that straw by dry fermentation produces biogas, sends out through pulverizing and adding After the pretreatment such as compost are done in yeast-like fungi agent, add in anaerobic ferment devices and carry out anaerobic fermentation to produce biogas and organic fertilizer, During anaerobic fermentation, the temperature in anaerobic ferment devices need to reach the fermentation efficiency that certain value could keep higher, and traditional detests Aerobe fermentation device uses electrically heated method to improve the temperature in device, therefore can waste electric energy;Additionally, anaerobic fermentation dress Putting stirring efficiency to have much room for improvement, the height of stirring efficiency directly influences the fermentation efficiency of straw and the factor of created gase of biogas;Separately Outward, needing to discharge waste material in installation for fermenting after fermentation completes, owing to waste material has certain viscosity, therefore waste material is not Easily discharge and waste material usually can stick at device inwall.
Summary of the invention
It is an object of the invention to overcome the deficiencies in the prior art, it is provided that a kind of straw based on anaerobic ferment devices produces biogas Processing system.Anaerobic ferment devices in the present invention utilizes solar energy to heat to anaerobic ferment devices;Anaerobic fermentation dress simultaneously Put the stirring efficiency can being effectively improved crushing straw and anaerobic fermented liquid, be favorably improved straw and produce the efficiency of biogas;Detesting The discharge outlet of aerobe fermentation device increases propeller, can quickly be discharged in tank body by waste material.
The present invention realizes by the following technical solutions:
A kind of straw based on anaerobic ferment devices produces marsh gas treating system, including straw storage warehouse, fast degradation tank, water Solve tank, separate exchangers, anaerobic ferment devices, biogas purification devices, foliage fertilizer storehouse, biogas slurry scratch pool, solid-liquid separation Device, fertilizer storehouse;Straw storage warehouse connects fast degradation tank;Fast degradation tank is connected with hydrolytic decomposition pot by pipeline;Hydrolysis Tank is connected with separate exchangers by pipeline;Separate exchangers is respectively by pipeline and anaerobic ferment devices and solid-liquid separator Connect;Anaerobic ferment devices is connected with biogas purification devices by pipeline;Solid-liquid separator is by pipeline and biogas slurry scratch pool Connect;Solid-liquid separator is connected with fertilizer storehouse by pipeline;Biogas slurry scratch pool is respectively by pipeline and hydrolytic decomposition pot and blade face Fertile storehouse connects.
Described anaerobic ferment devices, including tank body, motor, reverse agitating function device.The outer wall of described tank body is provided with insulation Layer, and between tank wall and heat-insulation layer, it is provided with zone of heating, zone of heating is provided with water inlet, and water inlet passes through pipeline Being connected with solar heat collector, the water in zone of heating is heated by solar heat collector by absorbing the heat of the sun, Thus improve the temperature in tank body;Tank body top is provided with gas outlet;Tank body bottom is provided with discharging opening;Discharge outlet sets It is equipped with propeller;Tank body top is provided with charging aperture;Tank interior is provided with reverse agitating function device;Described motor is arranged on The top of tank body, motor is connected with reverse agitating function device, and drives the motion of reverse agitating function device to be stirred;Set on tank body Being equipped with venting, when preventing fermentation, the pressure in tank body is excessive and explode;Be additionally provided with on tank body pressure transducer and Temperature sensor, for monitoring the pressure and temperature in tank body;Described reverse agitating function device, including planetary wheel mechanism, Axle, outer paddle, interior paddle;Described planetary wheel mechanism is made up of ring gear, planetary gear, planet carrier and sun gear, Planetary wheel mechanism is fixed on axle;Described interior paddle is fixed on axle;Described outer paddle is close to inner tank wall, and One end of outer paddle is bolted on ring gear, and the other end is fixed on the lower end of axle by axle sleeve.
Described anaerobic ferment devices in use, when raw material is after charging aperture enters tank body, starts motor, motor belt motor moving axis And the interior paddle being fixed thereon rotates, meanwhile, the sun gear being fixed on axle is by the most intermeshing Planetary gear drives ring gear to rotate backward, owing to outer paddle is fixed on ring gear, so that outer paddle and interior paddle Form mutually opposing rotation.Water in zone of heating is heated by solar heat collector by absorbing the heat of the sun, from And improve the temperature in tank body, to promote that the anaerobic fermentation in tank body reacts.After fermentation completes, open discharge outlet Propeller, by the agitation of propeller, can quickly discharge waste material in tank body.
Anaerobic ferment devices in the present invention, adds solar heat collector, absorbs the heat of the sun to heating by it Water in Ceng heats, thus improves the temperature in tank body, to promote that the anaerobic fermentation in tank body reacts.Anaerobic fermentation Device also adds the outer paddle being close to inner tank wall, and described outer paddle with the interior paddle being fixed on axle is Counter-rotational so that in whipping process, raw material can form convection current between two paddles, to solve tradition stirring The problem that machine stirs and do not mixes, improves mixing effect and stirring efficiency, additionally for the stirring of viscous materials, due to anaerobism The outer paddle of installation for fermenting is close to the inwall of tank body so that viscous materials will not adhere to the inwall of mixing drum, is conducive to The stirring of viscous materials.It addition, utilize the discharge outlet of anaerobic ferment devices propeller can quickly by waste material in tank body Discharge.
Accompanying drawing explanation
Fig. 1 is the structural representation of the anaerobic ferment devices of the present invention,
Fig. 2 is the structural representation of the reverse agitating function device of anaerobic ferment devices,
Fig. 3 is the top view of Fig. 2,
Fig. 4 is the structural representation of the planetary wheel mechanism of reverse agitating function device,
Fig. 5 is the structure diagram of the planetary wheel mechanism of reverse agitating function device,
Fig. 6 is the structural representation of the present invention.
In figure: a is straw storage warehouse, b is fast degradation tank, and c is hydrolytic decomposition pot, and d is separate exchangers, and e is that anaerobism is sent out Ferment device, f is biogas purification devices, and g is foliage fertilizer storehouse, and h is biogas slurry scratch pool, and i is solid-liquid separator, and j is organic Fertile storehouse, 1 is tank body, and 2 is charging aperture, and 3 is motor, and 4 is gas outlet, and 5 is venting, and 6 is propeller, and 7 for going out Material mouth, 8 is zone of heating, and 9 is heat-insulation layer, 10 temperature sensors, and 11 is pressure transducer, and 12 is water inlet, and 13 are Solar heat collector, 14 is planetary wheel mechanism, and 14-1 is ring gear, and 14-2 is planetary gear, and 14-3 is planet carrier, 14-4 is sun gear, 14-5 bolt, and 15 is axle, and 16 is outer paddle, and 17 is interior paddle, and 18 is axle sleeve.
Detailed description of the invention
Technical scheme is further illustrated below in conjunction with specific embodiment.
As shown in Figure 6, straw based on anaerobic ferment devices involved in the present invention produces marsh gas treating system, including straw Stalk storage warehouse a, fast degradation tank b, hydrolytic decomposition pot c, separate exchangers d, anaerobic ferment devices e, biogas purification devices f, Foliage fertilizer storehouse g, biogas slurry scratch pool h, solid-liquid separator i, fertilizer storehouse j;Straw storage warehouse connects fast degradation tank;Hurry up Prompt drop solution tank is connected with hydrolytic decomposition pot by pipeline;Hydrolytic decomposition pot is connected with separate exchangers by pipeline;Separate exchangers is respectively It is connected with anaerobic ferment devices and solid-liquid separator by pipeline;Anaerobic ferment devices is by pipeline with biogas purification devices even Connect;Solid-liquid separator is connected with biogas slurry scratch pool by pipeline;Solid-liquid separator is connected with fertilizer storehouse by pipeline;Natural pond Liquid scratch pool is connected with hydrolytic decomposition pot and foliage fertilizer storehouse by pipeline respectively.
As shown in Figure 1, described anaerobic ferment devices includes tank body 1, motor 3, reverse agitating function device;
The outer wall of described tank body 1 is provided with heat-insulation layer 9, and is provided with zone of heating 8 between tank wall and heat-insulation layer, adds Thermosphere is provided with water inlet 12, and water inlet 12 is connected with solar heat collector 13 by pipeline, solar heat collector Water in zone of heating is heated by 13 by absorbing the heat of the sun, thus improves the temperature in tank body;Tank body top sets It is equipped with gas outlet 4;Tank body bottom is provided with discharging opening 7;Discharge outlet is provided with propeller 6;Tank body top be provided with into Material mouth 2;Tank interior is provided with reverse agitating function device;Described motor 3 is arranged on the top of tank body, motor and reverse agitating function Device connects, and drives the motion of reverse agitating function device to be stirred;Venting 5 it is provided with, tank body when preventing from fermenting on tank body Interior pressure is excessive and explodes;It is additionally provided with pressure transducer 11 and temperature sensor 10 on tank body, is used for monitoring tank Internal pressure and temperature;
As shown in Figures 2 to 5, described reverse agitating function device, including planetary wheel mechanism 14, axle 15, outer paddle 16, Interior paddle 17;Described planetary wheel mechanism 14 is by ring gear 14-1, planetary gear 14-2, planet carrier 14-3 and sun gear 14-4 forms, and planetary wheel mechanism 14 is fixed on axle 15;Described interior paddle 17 is fixed on axle 15;Outside described Paddle 16 is close to inner tank wall, and one end of outer paddle 16 is fixed on ring gear 14-1 by bolt 14-5, separately One end is fixed on the lower end of axle 15 by axle sleeve 18.
Described anaerobic ferment devices in use, when raw material is after charging aperture enters tank body, starts motor, motor belt motor moving axis And the interior paddle being fixed thereon rotates, meanwhile, the sun gear being fixed on axle is by the most intermeshing Planetary gear drives ring gear to rotate backward, owing to outer paddle is fixed on ring gear, so that outer paddle and interior paddle Form mutually opposing rotation.Making in whipping process, raw material can form convection current between two paddles, to solve to pass System blender stirs and the problem do not mixed, improves mixing effect and stirring efficiency, additionally for the stirring of viscous materials, by Outer paddle in the present invention is close to the inwall of tank body so that viscous materials will not adhere to the inwall of mixing drum, is conducive to The stirring of viscous materials and discharge.Water in zone of heating is heated by solar heat collector by absorbing the heat of the sun, Thus improve the temperature in tank body, to promote that the anaerobic fermentation in tank body reacts.After fermentation completes, open discharge outlet Propeller, by the agitation of propeller, can quickly waste material be discharged in tank body.
Above the present invention is done exemplary description, it should explanation, in the case of without departing from the core of the present invention, Any simple deformation, amendment or other those skilled in the art can not spend the equivalent of creative work all to fall Enter protection scope of the present invention.

Claims (2)

1. straw based on anaerobic ferment devices produce a marsh gas treating system, including straw storage warehouse, fast degradation tank, Hydrolytic decomposition pot, separate exchangers, anaerobic ferment devices, biogas purification devices, foliage fertilizer storehouse, biogas slurry scratch pool, solid-liquid divide From device, fertilizer storehouse;Straw storage warehouse connects fast degradation tank;Fast degradation tank is connected with hydrolytic decomposition pot by pipeline;Water Solve tank to be connected with separate exchangers by pipeline;Separate exchangers is respectively by pipeline and anaerobic ferment devices and solid-liquid separation Device connects;Anaerobic ferment devices is connected with biogas purification devices by pipeline;Solid-liquid separator is kept in biogas slurry by pipeline Pond connects;Solid-liquid separator is connected with fertilizer storehouse by pipeline;Biogas slurry scratch pool is respectively by pipeline and hydrolytic decomposition pot and leaf Leaven storehouse connects.It is characterized in that:
Described anaerobic ferment devices, including tank body, motor, reverse agitating function device;The outer wall of described tank body is provided with insulation Layer, and between tank wall and heat-insulation layer, it is provided with zone of heating, zone of heating is provided with water inlet, and water inlet passes through pipeline It is connected with solar heat collector;Tank body top is provided with gas outlet;Tank body bottom is provided with discharging opening;Discharge outlet sets It is equipped with propeller;Tank body top is provided with charging aperture;Tank interior is provided with reverse agitating function device;Described motor is arranged on The top of tank body, motor is connected with reverse agitating function device;It is provided with venting on described tank body, described tank body is provided with Pressure transducer;
Described reverse agitating function device, including planetary wheel mechanism, axle, outer paddle, interior paddle;Described planet circular system Mechanism is made up of ring gear, planetary gear, planet carrier and sun gear, and planetary wheel mechanism is fixed on axle;Described interior stirring Leaf is fixed on axle;Described outer paddle is close to inner tank wall, and one end of outer paddle is bolted on ring gear On, the other end is fixed on the lower end of axle by axle sleeve.
Straw the most according to claim 1 produces marsh gas treating system, it is characterised in that: it is provided with temperature on described tank body Degree sensor.
CN201610409551.2A 2015-04-15 2015-04-15 Straw-biogas-production processing system based on anaerobic fermentation device Pending CN105969658A (en)

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CN201510176143.2A CN104805002A (en) 2015-04-15 2015-04-15 Resourceful treatment system adopting straw to produce biogas and having efficient anaerobic fermentation function
CN201610409551.2A CN105969658A (en) 2015-04-15 2015-04-15 Straw-biogas-production processing system based on anaerobic fermentation device

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CN201610404393.1A Pending CN106085835A (en) 2015-04-15 2015-04-15 Stalk produces the operation method of the anaerobic ferment devices in Methane Resources system
CN201610409551.2A Pending CN105969658A (en) 2015-04-15 2015-04-15 Straw-biogas-production processing system based on anaerobic fermentation device

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CN201610404393.1A Pending CN106085835A (en) 2015-04-15 2015-04-15 Stalk produces the operation method of the anaerobic ferment devices in Methane Resources system

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CN105234155B (en) * 2015-10-30 2019-01-29 苏州美生环保科技有限公司 A kind of bacterial classification fermenting case
CN105234156B (en) * 2015-10-30 2019-02-01 苏州美生环保科技有限公司 A kind of strain fermentation case rotating turret
CN109225015B (en) * 2018-09-28 2021-05-04 诸暨市物昇农业科技有限公司 Adopt aloe pulp fruit juice of water vortex impact to mix jar

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DK1809578T3 (en) * 2004-10-19 2010-08-30 Green Gas Company As Process and plant for biogas production by anaerobic hydrolysis
CN101407826B (en) * 2008-11-27 2013-01-02 山东大学 Large scale stalk anaerobic fermentation technique and apparatus
CN201433176Y (en) * 2009-06-11 2010-03-31 福建师范大学 Sludge aerobic anaerobic compost integrated reactor
CN102499893A (en) * 2011-09-30 2012-06-20 常州市盛辉药业有限公司 Special stirring container for medicaments
CN102533535B (en) * 2012-03-16 2012-12-26 方朝阳 Double heat energy heating biogas system
CN204661705U (en) * 2015-04-15 2015-09-23 天紫环保投资控股有限公司 The stalk with efficient anaerobic fermentation function produces Methane Resources treatment system

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Application publication date: 20160928