A kind of preparation method of sewage water filtration composite sponge
Technical field
The present invention relates to technical field of water purification, particularly, are related to a kind of preparation method of sewage water filtration composite sponge.
Background technology
In recent decades, China's industrial development is rapid.But in the past, the factory and enterprise in China does not focus on environmental protection,
Generally existing will not pass through the situation that purified sewage directly discharges.This year, with the continuous deterioration of environment, China's environment
Protection part has also carried out strict supervision to the discharge of sewage.All factories of enterprise, after sewage has to pass through purification, water quality symbol
After closing discharging standards, it could be discharged.
At present, the purification method of trade effluent is by including standing sedimentation, flocculation sediment and etc..Such as Authorization Notice No.
Chinese patent for 101928069 B of CN discloses a kind of purifying agent for polluted water, by polyhydroxyalkanoates, diatomite, humic acid,
Bioactivator, inorganic metal salt and other material compositions, the invention also discloses net using the sewage of the purifying agent for polluted water
Change method.The present invention, should due to the use of the slow-release material that completely biodegradable material polyhydroxyalkanoates is bioactivator
Completely biodegradable material is slowly degraded and release bioactive agent, realizes the long-term high-efficient purification function of bioactivator.
And combine water plant synergy to realize sewage phosphorus, nitrogen, polycyclic aromatic hydrocarbon, heavy metal purified treatment.
In addition to above-mentioned purifying agent for polluted water, also have currently on the market largely using activated carbon as the purifying agent for polluted water of main material,
Its principle is that water body is purified using the adsorptivity of activated carbon.
But above-mentioned water purification agent is limited to the clean-up effect of sewage, and it is poor to the adsorption effect of impurity, adsorption capacity is low, only
The change time is long, inefficiency.
The content of the invention
Present invention aims at a kind of preparation method of sewage water filtration composite sponge is provided, to solve sewage in the prior art
The technical issues of cleanser adsorption effect is poor, and adsorption capacity is low, and the clarification time is long, inefficiency.
To achieve the above object, a kind of preparation method of sewage water filtration composite sponge, comprises the following steps:
Step 1:By polyether polyol, isocyanates, neopelex, carboxymethyl cellulose, tin dilaurate two
Butyl tin and aluminium hydroxide 0.8-1.2 in mass ratio:1.2-1.6:0.01-0.03:0.04-0.06:0.01-0.03:0.1-0.3
It is uniformly mixed, foaming is stirred at 30-40 DEG C, uncooked foam material is made.
Step 2:By furfural, water soluble phenol resin, sepiolite powder, nanometer galapectite pipe, nano-crystal cellulose, polyethylene pyrrole
Pyrrolidone and water 3-5 in mass ratio:1:0.3-0.5:0.1-0.3:0.5-1.5:0.4-0.6:100 mixing, after stirring evenly
To mixed liquor A, the ammonium hydroxide that concentration is 1mol/L is added drop-wise in mixed liquor A under agitation until the pH value of mixed liquor A is
7-8;Then 16-48h is reacted at 55-65 DEG C, obtains colloidal sol.
Step 3:By foam material, colloidal sol, focus ratio 3-5 in mass ratio:1:0.2-0.3 is mixed, and at 130-150 DEG C
Under stir evenly, obtain mix-froth material;After mix-froth material is aged 12-24h, after being eluted with water, wet sponge is obtained.
Step 4:Wet sponge is dried using supercritical fluid, obtains sewage water filtration composite sponge.
In the inventive solutions, it is not changed to use using traditional flocculant or activated carbon as main component
Using polyurethane material and charcoal-aero gel as the composite foam sponge material of main base.Compared with activated carbon, composite foam sea
Continuous material possesses the duct of better adsorption capacity and sizes rank, the pore size in polyurethane foam sponge compared with
Greatly, the impurity of particulate species can effectively be adsorbed, the pore size in charcoal-aero gel is smaller, can be to heavy metal, pigment
Substances is waited to be adsorbed.Therefore it is stronger for the adsorptivity of the polluter of different size in water, species.In the preparation of foam material
In the process, neopelex plays foaming effect, and carboxymethyl cellulose can increase the degree of cross linking, di lauric dibutyl
Tin plays catalytic action, and aluminium hydroxide can be thermally decomposed at 130 DEG C or more, generates Alpha-alumina and vapor, vapor
After escape, play the role of pore.
And in traditional aeroge preparation process, during gel prepares aeroge by drying, by the inner
The intensity of the three-dimensional net structure in portion is not high, and original structure is easily caved in, and porosity and specific surface area is caused to reduce, and is molded
Material fragility is higher afterwards, and mechanical strength, toughness, poor water resistance have seriously affected practical application.The charcoal-aero gel material of the present invention
Material, using the composite material of charcoal-sepiolite-nanometer galapectite pipe-nano-crystal cellulose as matrix, wherein sepiolite has nano-scale
Hole, to the substances such as pigment, heavy metal ion have very strong adsorption capacity;Nanometer galapectite pipe is with hollow structure
Staple fiber tubulose has the duct of nano-scale, can greatly improve the intensity of material after charcoal-aero gel is made, and go back simultaneously
The toughness of carbon aerogel material can be improved, due to the presence of sepiolite, nanometer galapectite pipe, can be done in carbon aerogel material
It plays a supporting role during dry, the three-dimensional net structure in charcoal-aero gel is not easy to cave in, hole during so as to keep collosol state
Gap structure and specific surface area.Also, since sepiolite, nanometer galapectite pipe itself also possess nano pore, it may have strong to inhale
Attached property, therefore the hole lost by the space that sepiolite, nanometer galapectite pipe occupy can be made up.Nano-crystal cellulose not only from
Body can the heavy metal ion such as Adsorption of Lead, chromium, and the combination of each substance can be aided in when preparing colloidal sol;Polyvinylpyrrolidine
The duct of micron level can be made as pore-foaming agent in ketone, the pore size of sewage water filtration composite sponge is enriched, so as to right
Each pollutant is adsorbed.
Wherein during foam material, colloidal sol are mixed, added with focus ratio, focus ratio not only has viscous
Cooperation is used, and it can improve the water resistance of composite material, mechanical strength and resistance to shrinkage.Enable to sewage water filtration compound
Sponge operation in water for a long time.
Further, the preparation method of polyether polyol described in step 1 is as follows:By lignin and phenol 1- in mass ratio
2:15-25 is uniformly mixed, and 40-60min is stirred to react at 170-180 DEG C, and quality is at the uniform velocity added dropwise during reaction as 1.5 times of phenol
10wt% sodium hydroxide solution, reacting liquid pH value is adjusted to neutrality after reaction, and be cooled to 50-60 DEG C, into reaction solution
Addition quality is the formaldehyde of 2-3 times of phenol, the polyalcohol that quality is 0.25-0.35 times of phenol, is finally stirred under heat-retaining condition
40-80min is reacted, polyether polyol is made.
Further, the polyalcohol is at least one of glycerine, xylitol, sorbierite.
Further, the solid content of the water soluble phenol resin is 40-50%, and free phenol content is less than or equal to 10%.
Further, the rate of addition of ammonium hydroxide described in step 2 is 20-30mL/min.
Further, the sepiolite powder and nanometer galapectite pipe pass through activation process:By sepiolite powder and nanometer angstrom Lip river
Madreporic canal impregnates 4-6h in the 4wt% hydrochloric acid solutions of its 400-600 times of quality respectively, the nanometer galapectite pipe activated and sea
Afrodite powder.
Acid activation processing is carried out to nanometer galapectite pipe, the adsorption efficiency of its own can be improved, sewage mistake can be improved
Filter the adsorption efficiency of composite sponge.
Further, step 4 condition is:Using carbon dioxide as dried medium, 40-50 DEG C of temperature, pressure 5-
15MPa, time 6-24h.
The invention has the advantages that:
Sewage water filtration composite sponge prepared by the method for the present invention has multistage pore canal, to the dirt adsorption effect in water body
Well, the characteristics of adsorption capacity is big, and adsorption efficiency is high.
In addition to objects, features and advantages described above, the present invention also has other objects, features and advantages.
The present invention is further detailed explanation below.
Specific embodiment
The embodiment of the present invention is described in detail below, but the present invention can be limited and covered according to claim
Multitude of different ways implement.
Embodiment 1
A kind of preparation method of sewage water filtration composite sponge, comprises the following steps:
Step 1:By lignin and phenol in mass ratio 1.5:20 are uniformly mixed, and 50min are stirred to react at 175 DEG C, instead
Period sodium hydroxide solution of the quality for the 10wt% of 1.5 times of phenol should at the uniform velocity be added dropwise, during reacting liquid pH value is adjusted to after reaction
Property, and be cooled to 55 DEG C, added into reaction solution quality be the formaldehyde of 2.5 times of phenol, the glycerine that quality is 0.3 times of phenol, most
60min is stirred to react under heat-retaining condition afterwards, polyether polyol is made.
By polyether polyol, isocyanates, neopelex, carboxymethyl cellulose, dibutyl tin laurate
With aluminium hydroxide in mass ratio 1:1.3:0.02:0.05:0.02:0.2 is uniformly mixed, and foaming is stirred at 35 DEG C, is made
Uncooked foam material.
Step 2:By furfural, water soluble phenol resin, sepiolite powder, nanometer galapectite pipe, nano-crystal cellulose, polyethylene pyrrole
Pyrrolidone and water in mass ratio 4:1:0.4:0.2:1:0.5:100 mixing, obtain mixed liquor A, in stirring condition after stirring evenly
The lower rate of addition by the ammonium hydroxide that concentration is 1mol/L using 25mL/min be added drop-wise in mixed liquor A until mixed liquor A pH value as
7-8;Then 16-48h is reacted at 60 DEG C, obtains colloidal sol.
The solid content of the water soluble phenol resin is 45%, and free phenol content is less than or equal to 10%.The sepiolite powder
Pass through activation process with nanometer galapectite pipe:By sepiolite powder and nanometer galapectite pipe respectively in the 4wt% salt of its 500 times of quality
5h is impregnated in acid solution, the nanometer galapectite pipe and sepiolite powder activated.
Step 3:By foam material, colloidal sol, focus ratio in mass ratio 4:1:0.25 mixing, and stirred at 140 DEG C
It is even, obtain mix-froth material;After mix-froth material is aged 18h, after being eluted with water, wet sponge is obtained.
Step 4:Wet sponge is dried using supercritical fluid, obtains sewage water filtration composite sponge.Wherein dried strip
Part is:Using carbon dioxide as dried medium, temperature 45 C, pressure 10MPa, time 15h.
The pore capacities of sewage water filtration composite sponge made from the present embodiment are 3.54cm3/ g, porosity 81%.
Embodiment 2
A kind of preparation method of sewage water filtration composite sponge, comprises the following steps:
Step 1:By lignin and phenol in mass ratio 1:15 are uniformly mixed, and 60min is stirred to react at 170 DEG C, react
The sodium hydroxide solution for the 10wt% that quality is 1.5 times of phenol is at the uniform velocity added dropwise in period, and reacting liquid pH value is adjusted to neutrality after reaction,
And 50 DEG C are cooled to, into reaction solution, addition quality is the formaldehyde of 2 times of phenol, quality is the xylitol of 0.15 times of phenol, quality
For 0.05 times of sorbierite of phenol, 40min finally is stirred to react under heat-retaining condition, polyether polyol is made.
By polyether polyol, isocyanates, neopelex, carboxymethyl cellulose, dibutyl tin laurate
With aluminium hydroxide in mass ratio 0.8:1.2:0.01:0.04:0.01:0.1 is uniformly mixed, and foaming is stirred at 30 DEG C, makes
Obtain uncooked foam material.
Step 2:By furfural, water soluble phenol resin, sepiolite powder, nanometer galapectite pipe, nano-crystal cellulose, polyethylene pyrrole
Pyrrolidone and water in mass ratio 3:1:0.3:0.1:0.5:0.4:100 mixing, obtain mixed liquor A, in stirring bar after stirring evenly
The ammonium hydroxide that concentration is 1mol/L is added drop-wise in mixed liquor A the pH value until mixed liquor A with the rate of addition of 20mL/min under part
For 7-8;Then 8h is reacted at 55 DEG C, obtains colloidal sol.
The solid content of the water soluble phenol resin is 40%, and free phenol content is less than or equal to 10%.The sepiolite powder
Pass through activation process with nanometer galapectite pipe:By sepiolite powder and nanometer galapectite pipe respectively in the 4wt% salt of its 400 times of quality
4h is impregnated in acid solution, the nanometer galapectite pipe and sepiolite powder activated.
Step 3:By foam material, colloidal sol, focus ratio in mass ratio 3:1:0.2 mixing, and stirred at 130 DEG C
It is even, obtain mix-froth material;After the ageing for 24 hours of mix-froth material, after being eluted with water, wet sponge is obtained.
Step 4:Wet sponge is dried using supercritical fluid, obtains sewage water filtration composite sponge.Wherein dried strip
Part is:Using carbon dioxide as dried medium, 40 DEG C of temperature, pressure 5MPa, the time is for 24 hours.
The pore capacities of sewage water filtration composite sponge made from the present embodiment are 3.32cm3/ g, porosity 80%.
Embodiment 3
A kind of preparation method of sewage water filtration composite sponge, comprises the following steps:
Step 1:By lignin and phenol in mass ratio 2:25 are uniformly mixed, and 40min is stirred to react at 180 DEG C, react
The sodium hydroxide solution for the 10wt% that quality is 1.5 times of phenol is at the uniform velocity added dropwise in period, and reacting liquid pH value is adjusted to neutrality after reaction,
And be cooled to 60 DEG C, into reaction solution add quality be the formaldehyde of 3 times of phenol, the sorbierite that quality is 0.35 times of phenol, finally
80min is stirred to react under heat-retaining condition, polyether polyol is made.
By polyether polyol, isocyanates, neopelex, carboxymethyl cellulose, dibutyl tin laurate
With aluminium hydroxide in mass ratio 1.2:1.6:0.03:-0.06:0.03:0.3 is uniformly mixed, and foaming is stirred at 40 DEG C, makes
Obtain uncooked foam material.
Step 2:By furfural, water soluble phenol resin, sepiolite powder, nanometer galapectite pipe, nano-crystal cellulose, polyethylene pyrrole
Pyrrolidone and water in mass ratio 5:1:0.5:0.3:1.5:0.6:100 mixing, obtain mixed liquor A, in stirring bar after stirring evenly
The ammonium hydroxide that concentration is 1mol/L is added drop-wise in mixed liquor A the pH value until mixed liquor A with the rate of addition of 30mL/min under part
For 7-8;Then 16h is reacted at 65 DEG C, obtains colloidal sol.
The solid content of the water soluble phenol resin is 50%, and free phenol content is less than or equal to 10%.The sepiolite powder
Pass through activation process with nanometer galapectite pipe:By sepiolite powder and nanometer galapectite pipe respectively in the 4wt% salt of its 600 times of quality
6h is impregnated in acid solution, the nanometer galapectite pipe and sepiolite powder activated.
Step 3:By foam material, colloidal sol, focus ratio in mass ratio 5:1:0.3 mixing, and stirred at 150 DEG C
It is even, obtain mix-froth material;After mix-froth material is aged 12h, after being eluted with water, wet sponge is obtained.
Step 4:Wet sponge is dried using supercritical fluid, obtains sewage water filtration composite sponge.Wherein dried strip
Part is:Using carbon dioxide as dried medium, temperature 50 C, pressure 15MPa, time 6h.
The pore capacities of sewage water filtration composite sponge made from the present embodiment are 3.28cm3/G, porosity 80%.
Embodiment 4
The present embodiment and embodiment 1 the difference is that:
In step 1, by polyether polyol, isocyanates, neopelex, carboxymethyl cellulose, tin dilaurate
Dibutyl tin and aluminium hydroxide in mass ratio 0.9:1.3:0.015:0.045:0.015:0.15 mixing.
In step 2, by furfural, water soluble phenol resin, sepiolite powder, nanometer galapectite pipe, nano-crystal cellulose, polyethylene
Pyrrolidones and water in mass ratio 3.5:1:0.35:0.15:0.75:0.45:100 mixing.
In step 3, by foam material, colloidal sol, focus ratio in mass ratio 3.5:1:0.225 mixing.
The pore capacities of sewage water filtration composite sponge made from the present embodiment are 3.41cm3/ g, porosity 81%.
Embodiment 5
The present embodiment and embodiment 1 the difference is that:
In step 1, by polyether polyol, isocyanates, neopelex, carboxymethyl cellulose, tin dilaurate
Dibutyl tin and aluminium hydroxide in mass ratio 1.1:1.5:0.025:0.05:0.025:0.25 mixing.
In step 2, by furfural, water soluble phenol resin, sepiolite powder, nanometer galapectite pipe, nano-crystal cellulose, polyethylene
Pyrrolidones and water in mass ratio 4.5:1:0.45:0.25:1.25:0.55:100 mixing.
In step 3, by foam material, colloidal sol, focus ratio in mass ratio 4.5:1:0.275 mixing.
The pore capacities of sewage water filtration composite sponge made from the present embodiment are 3.11cm3/ g, porosity 80%.
Embodiment 6
The present embodiment and embodiment 1 the difference is that:
In step 1, by polyether polyol, isocyanates, neopelex, carboxymethyl cellulose, tin dilaurate
Dibutyl tin and aluminium hydroxide in mass ratio 0.9:1.5:0.01:0.06:0.01:0.3 mixing.
In step 2, by furfural, water soluble phenol resin, sepiolite powder, nanometer galapectite pipe, nano-crystal cellulose, polyethylene
Pyrrolidones and water in mass ratio 4:1:0.5:0.3:1:0.5:100 mixing.
In step 3, by foam material, colloidal sol, focus ratio in mass ratio 3:1:0.3 mixing.
The pore capacities of sewage water filtration composite sponge made from the present embodiment are 3.48cm3/ g, porosity 80%.
Comparative example 1
The present embodiment and embodiment 1 the difference is that:
In step 1, by polyether polyol, isocyanates, neopelex, carboxymethyl cellulose, tin dilaurate
Dibutyl tin and aluminium hydroxide in mass ratio 0.7:1.1:0.01:0.03:0.01:0.1 mixing.
In step 2, by furfural, water soluble phenol resin, sepiolite powder, nanometer galapectite pipe, nano-crystal cellulose, polyethylene
Pyrrolidones and water in mass ratio 6:1:0.6:0.4:1.75:0.7:100 mixing.The rate of addition of ammonium hydroxide is 15mL/min.
In step 3, by foam material, colloidal sol, focus ratio in mass ratio 2.5:1:0.15 mixing.
The pore capacities of sewage water filtration composite sponge made from the present embodiment are 2.88cm3/ g, porosity 78%.
Comparative example 2
The present embodiment and embodiment 1 the difference is that:
In step 1, by polyether polyol, isocyanates, neopelex, carboxymethyl cellulose, tin dilaurate
Dibutyl tin and aluminium hydroxide in mass ratio 1.3:1.1:0.03:0.05:0.01:0.3 mixing.
In step 2, by furfural, water soluble phenol resin, sepiolite powder, nanometer galapectite pipe, nano-crystal cellulose, polyethylene
Pyrrolidones and water in mass ratio 2:1:0.2:0.05:0.25:0.3:100 mixing.The rate of addition of ammonium hydroxide is 35mL/min.
In step 3, by foam material, colloidal sol, focus ratio in mass ratio 5.5:1:0.35 mixing.
The pore capacities of sewage water filtration composite sponge made from the present embodiment are 2.71cm3/ g, porosity 77%.
Comparative example 3
The present embodiment and embodiment 1 the difference is that:
In step 1, by polyether polyol, isocyanates, neopelex, carboxymethyl cellulose, tin dilaurate
Dibutyl tin and aluminium hydroxide in mass ratio 1.3:1.7:0.04:0.07:0.04:0.35 mixing.
In step 2, by furfural, water soluble phenol resin, sepiolite powder, nanometer galapectite pipe, nano-crystal cellulose, polyethylene
Pyrrolidones and water in mass ratio 6:1:0.2:0.4:1.75:0.3:100 mixing.The rate of addition of ammonium hydroxide is 15mL/min.
In step 3, by foam material, colloidal sol, focus ratio in mass ratio 5.5:1:0.15 mixing.
The pore capacities of sewage water filtration composite sponge made from the present embodiment are 2.66cm3/ g, porosity 76%.
It was found from the data comparison of embodiment 1-6 and comparative example 1-3, sewage water filtration made from embodiment 1-6 is compound
The performance parameter of sponge is more excellent.
The foregoing is only a preferred embodiment of the present invention, is not intended to limit the invention, for the skill of this field
For art personnel, the invention may be variously modified and varied.Within the spirit and principles of the invention, that is made any repaiies
Change, equivalent substitution, improvement etc., should all be included in the protection scope of the present invention.