CN105968267A - Cardanol derivative ceramic dispersant and preparation method thereof - Google Patents

Cardanol derivative ceramic dispersant and preparation method thereof Download PDF

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CN105968267A
CN105968267A CN201610556523.3A CN201610556523A CN105968267A CN 105968267 A CN105968267 A CN 105968267A CN 201610556523 A CN201610556523 A CN 201610556523A CN 105968267 A CN105968267 A CN 105968267A
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sodium
preparation
cardanol derivative
cardanol
parts
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CN105968267B (en
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刘碧霞
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Huang Xinglan
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F283/00Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632Organic additives
    • C04B35/634Polymers
    • C04B35/63404Polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B35/63424Polyacrylates; Polymethacrylates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632Organic additives
    • C04B35/634Polymers
    • C04B35/63404Polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B35/63444Nitrogen-containing polymers, e.g. polyacrylamides, polyacrylonitriles, polyvinylpyrrolidone [PVP], polyethylenimine [PEI]

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Emulsifying, Dispersing, Foam-Producing Or Wetting Agents (AREA)
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Abstract

The invention provides a cardanol derivative ceramic dispersant and a preparation method thereof, wherein the preparation method comprises the following steps: (1) adding sulfanilic acid, phenol, cardanol, sodium hydroxide and water into a reaction kettle, starting stirring, starting heating to raise the temperature, and starting dripping formaldehyde when the temperature is raised to 80-110 ℃, wherein the dripping time is 3-6 hours; (2) adding a tertiary amino-containing monomer, vinyl phosphoric acid and salt thereof into the reaction kettle, and after uniformly stirring, beginning to dropwise add an initiator solution with the mass percentage concentration of 1-10%, wherein the initiator solution is prepared from the initiator and part of the water; the dropping time is controlled to be 0.5-4 hours, and the temperature is controlled to be 80-110 ℃ during dropping; (3) and after the dripping is finished, keeping the temperature for continuously reacting for 1-4 hours, adding an additive, stirring for 0.5-2 hours, cooling and discharging to obtain the cardanol derivative ceramic dispersant.

Description

A kind of Cardanol derivative ceramic dispersants and preparation method thereof
Technical field
The invention belongs to ceramic dispersants preparing technical field, particularly to a kind of Cardanol derivative ceramic dispersants and Its preparation method.
Background technology
Ceramic dispersants has another name called ceramics liquefacient, degumming agent, water reducer and diluent etc., mainly makes ceramic mud necessarily Time in keep preferable mobility, i.e. subtract less granular surface can, reduce the interfacial tension between solid, liquid, can preferably, Effectively infiltrate solid granule, obtain solid content height and the mud of good fluidity.The Main Function adding dispersant is to prevent The reunion of particle, makes feed components be dispersed in medium, and slurry viscosity substantially reduces, and rheological characteristic is good, and solid content Can be greatly improved, slurry properties is uniform and stable, plays moistening, grinding aid simultaneously, dilutes, disperses and stablize several effect, this The performance and reduction manufacturing cost improving ceramic is played an important role.
At present, the dispersant that China ceramic industry is conventional has: waterglass, sodium phosphate, sodium tripolyphosphate, sodium pyrophosphate, six Polymeric sodium metaphosphate., sodium carbonate, sodium citrate, sodium humate, lignosulfite etc..These dispersants exist dispergation narrow range, Easily solidification, bad adaptability and there is the shortcomings such as side effect in short time.Minority Ceramics Enterprises use organic dispersing agent with inorganic point Powder compound use, although certain effect can be served, but the dispersant of exploitation does not have versatility, it is impossible to be applicable to various Different clay mineral raw materials, thus be difficult to promote the use of.
Summary of the invention
It is an object of the invention to overcome the deficiencies in the prior art, it is provided that a kind of Cardanol derivative ceramic dispersants, this The Cardanol derivative ceramic dispersants of invention has highly versatile, the advantage that consumption is little, effective, can make pottery mud after using Slurry, in the case of water content reduces as far as possible, reaches again the mobility of requirement.The present invention also provides for a kind of described Cardanol The preparation method of derivant ceramic dispersants.
To achieve these goals, the present invention is by the following technical solutions:
The preparation method of a kind of Cardanol derivative ceramic dispersants, is achieved by the steps of:
(1) open stirring toward in reactor after addition p-aminobenzene sulfonic acid, phenol, Cardanol, sodium hydroxide and water, and open Beginning heat temperature raising, when temperature rises to 80~110 DEG C, starts to drip formaldehyde, and time for adding is 3~6 hours;
(2) again toward reactor adds tertiary-amino-containing monomer, vinyl phosphoric acid and salt thereof, to be mixed uniformly after start dropping Mass percent concentration is the initiator solution of 1~10%, and this initiator solution is prepared by the described water of described initiator and part Form;Time for adding controls at 0.5~4 hour, and during dropping, temperature controls at 80~110 DEG C;
(3) keep temperature to continue reaction 1~4 hour after dripping, add additive, lower the temperature after stirring 0.5~2 hour Material, obtains described Cardanol derivative ceramic dispersants.
Further, described tertiary-amino-containing monomer is dimethylaminoethyl acrylate, acrylate propyl ester, propylene One or more in acid lignocaine propyl ester are with any mixture than mixing.
Further, described vinyl phosphoric acid and salt thereof are vinyl phosphoric acid, vinyl phosphoric acid sodium and vinyl phosphoric acid potassium In one or more with any than mixing mixture.
Further, during described initiator is sodium peroxydisulfate, potassium peroxydisulfate and Ammonium persulfate. one or more with Arbitrarily than the mixture of mixing.
Further, one during described additive is sodium phosphate, sodium tripolyphosphate, sodium pyrophosphate, sodium hexameta phosphate or Two or more with any mixture than mixing.
A kind of Cardanol derivative ceramic dispersants, is mainly made up of the raw material components of following portions by weight proportioning:
Compared with prior art, the present invention has a following remarkable result:
1, ceramic dispersants prepared by the present invention is containing the functional group such as sulfonic group, tertiary amine groups, phosphate, addition and its When his condition is identical, relative to other ceramic dispersants, there is good mobility and viscosity, reached energy-saving and cost-reducing mesh , biscuit of ceramics is had obvious reinforced effects simultaneously.
2, the ceramic dispersants production technology that prepared by the present invention is simple, mild condition, and production process feeds, condition is the easiest Control, it is easy to accomplish industrialized production.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is further elaborated on.
A kind of Cardanol derivative ceramic dispersants of the present invention, is made up of the raw material components of following portions by weight proportioning:
Described tertiary-amino-containing monomer is dimethylaminoethyl acrylate, acrylate propyl ester, acrylic acid diethylamino One or more in base propyl ester are with any mixture than mixing.
Described vinyl phosphoric acid and salt thereof be the one in vinyl phosphoric acid, vinyl phosphoric acid sodium and vinyl phosphoric acid potassium or Two or more with any mixture than mixing.
Described initiator be in sodium peroxydisulfate, potassium peroxydisulfate and Ammonium persulfate. one or more with any than mixing Mixture.
Described additive be in sodium phosphate, sodium tripolyphosphate, sodium pyrophosphate, sodium hexameta phosphate one or more with Arbitrarily than the mixture of mixing.
The preparation method of a kind of Cardanol derivative ceramic dispersants, is achieved by the steps of:
(1) open stirring toward in reactor after addition p-aminobenzene sulfonic acid, phenol, Cardanol, sodium hydroxide and water, and open Beginning heat temperature raising, when temperature rises to 80~110 DEG C, starts to drip formaldehyde, and time for adding is 3~6 hours;
(2) again toward reactor adds tertiary-amino-containing monomer, vinyl phosphoric acid and salt thereof, to be mixed uniformly after start dropping Mass percent concentration is the initiator solution of 1~10%, and this initiator solution is prepared by the described water of described initiator and part Form;Time for adding controls at 0.5~4 hour, and during dropping, temperature controls at 80~110 DEG C;
(3) keep temperature to continue reaction 1~4 hour after dripping, add additive, lower the temperature after stirring 0.5~2 hour Material, obtains described Cardanol derivative ceramic dispersants.
With specific embodiment, the present invention is described in detail below, but the present invention is not limited only to this.
Embodiment one
A kind of Cardanol derivative ceramic dispersants, is made up of the raw material components of following portions by weight proportioning:
Its preparation method, is achieved by the steps of:
(1) in reactor, 6 parts of p-aminobenzene sulfonic acid, 4 parts of phenol, 7 parts of Cardanol, 7 parts of sodium hydroxide and 45 parts are added Opening stirring after water, and begin to warm up intensification, when temperature rises to 90 DEG C, start to drip 12 parts of formaldehyde, time for adding is 3.5 little Time;
(2) again toward reactor adds 2 parts of dimethylaminoethyl acrylates, 2 parts of vinyl phosphoric acid potassium, to be mixed uniformly after Starting to drip the sodium peroxydisulfate solution that mass percent concentration is 6.25%, this sodium peroxydisulfate solution is by 1 part of sodium peroxydisulfate and 15 Part water is formulated;Time for adding controls at 2 hours, and during dropping, temperature controls at 85 DEG C;
(3) keep temperature to continue reaction 3 hours after dripping, add 3 parts of sodium hexameta phosphate, lower the temperature after stirring 1 hour Material, obtains described Cardanol derivative ceramic dispersants.
Embodiment two
A kind of Cardanol derivative ceramic dispersants, is made up of the raw material components of following portions by weight proportioning:
Its preparation method, is achieved by the steps of:
(1) in reactor, 8 parts of p-aminobenzene sulfonic acid, 5 parts of phenol, 7 parts of Cardanol, 8 parts of sodium hydroxide and 27.5 are added Opening stirring after part water, and begin to warm up intensification, when temperature rises to 90 DEG C, start to drip 14 parts of formaldehyde, time for adding is 3.5 Hour;
(2) again toward reactor adds 3 parts of dimethylaminoethyl acrylate bodies, 2.5 parts of vinyl phosphoric acid potassium, to be mixed all Start after even to drip the sodium peroxydisulfate solution that mass percent concentration is 6%, this sodium peroxydisulfate solution by 1.5 parts of sodium peroxydisulfates and 23.5 parts of water are formulated;Time for adding controls at 3 hours, and during dropping, temperature controls at 98 DEG C;
(3) keep temperature to continue reaction 3.5 hours after dripping, add 5 parts of sodium hexameta phosphate, drop after stirring 1.5 hours Temperature discharging, obtains described Cardanol derivative ceramic dispersants.
Embodiment three
A kind of Cardanol derivative ceramic dispersants, is made up of the raw material components of following portions by weight proportioning:
Its preparation method, is achieved by the steps of:
(1) in reactor, 10 parts of p-aminobenzene sulfonic acid, 7 parts of phenol, 6 parts of Cardanol, 9 parts of sodium hydroxide and 26 parts are added Opening stirring after water, and begin to warm up intensification, when temperature rises to 101 DEG C, start to drip 13 parts of formaldehyde, time for adding is 4 little Time;
(2) again toward reactor adds 2 parts of acrylate propyl ester, 2 parts of vinyl phosphoric acid sodium, to be mixed uniformly after Starting to drip the potassium persulfate solution that mass percent concentration is 8%, this potassium persulfate solution is by 2 parts of potassium peroxydisulfates and 23 parts of water Formulated;Time for adding controls at 3.5 hours, and during dropping, temperature controls at 109 DEG C;
(3) keep temperature to continue reaction 2.5 hours after dripping, add 7 parts of sodium pyrophosphates, lower the temperature after stirring 1.5 hours Discharging, obtains described Cardanol derivative ceramic dispersants.
Embodiment four
A kind of Cardanol derivative ceramic dispersants, is made up of the raw material components of following portions by weight proportioning:
Its preparation method, is achieved by the steps of:
(1) in reactor, 12 parts of p-aminobenzene sulfonic acid, 6 parts of phenol, 5 parts of Cardanol, 6 parts of sodium hydroxide and 20.5 are added Open stirring after part water, and begin to warm up intensification, when temperature rises to 80~110 DEG C, start to drip 11 parts of formaldehyde, time for adding It it is 5.5 hours;
(2) again toward reactor adds 4 parts of acrylate propyl ester, 2.5 parts of vinyl phosphoric acid sodium, to be mixed uniformly Rear beginning drips the potassium persulfate solution that mass percent concentration is 5%, this potassium persulfate solution by 1.5 parts of potassium peroxydisulfates and 28.5 parts of water are formulated;Time for adding controls at 2 hours, and during dropping, temperature controls at 103 DEG C;
(3) keep temperature to continue reaction 3 hours after dripping, add 9 parts of sodium tripolyphosphates, lower the temperature after stirring 1 hour Material, obtains described Cardanol derivative ceramic dispersants.
Embodiment five
A kind of Cardanol derivative ceramic dispersants, is made up of the raw material components of following portions by weight proportioning:
Its preparation method, is achieved by the steps of:
(1) in reactor, 13 parts of p-aminobenzene sulfonic acid, 5 parts of phenol, 5 parts of Cardanol, 7 parts of sodium hydroxide and 23.5 are added Opening stirring after part water, and begin to warm up intensification, when temperature rises to 100 DEG C, start to drip 9 parts of formaldehyde, time for adding is 4.5 Hour;
(2) again toward reactor adds 3 parts of acrylic acid lignocaine propyl ester, 1.5 parts of vinyl phosphoric acid, to be mixed uniformly after Starting to drip the ammonium persulfate solution that mass percent concentration is 6.25%, this ammonium persulfate solution is by 2 parts of Ammonium persulfate .s and 30 Part water is formulated;Time for adding controls at 2.5 hours, and during dropping, temperature controls at 103 DEG C;
(3) keep temperature to continue reaction 3.5 hours after dripping, add 6 parts of sodium phosphates, lower the temperature after stirring 1.5 hours Material, obtains described Cardanol derivative ceramic dispersants.
Embodiment six
A kind of Cardanol derivative ceramic dispersants, is made up of the raw material components of following portions by weight proportioning:
Its preparation method, is achieved by the steps of:
(1) in reactor, 14 parts of p-aminobenzene sulfonic acid, 4 parts of phenol, 4 parts of Cardanol, 8 parts of sodium hydroxide and 31 parts are added Opening stirring after water, and begin to warm up intensification, when temperature rises to 97 DEG C, start to drip 7 parts of formaldehyde, time for adding is 5.5 little Time;
(2) again toward reactor adds 2 parts of acrylic acid lignocaine propyl ester, 2 parts of vinyl phosphoric acid, to be mixed uniformly after open Beginning to drip mass percent concentration is the ammonium persulfate solution of 5%, and this ammonium persulfate solution is by 1.5 parts of ammonium sulfate and 28.5 parts of water Formulated;Time for adding controls at 2 hours, and during dropping, temperature controls at 100 DEG C;
(3) keep temperature to continue reaction 3 hours after dripping, add 2 parts of sodium phosphates, cooling discharge after stirring 1 hour, i.e. Obtain described Cardanol derivative ceramic dispersants.
Below for using Cardanol derivative ceramic dispersants and the performance comparison of commercially available ceramic dispersants of the present invention Data.Ceramic batch composition (wt%) is shown in Table 1.
Table 1 ceramic batch forms
Clay Kaolin Anhydrite Silica flour
40% 15% 30% 15%
The Cardanol derivative ceramic dispersants of table 2 embodiment of the present invention one~six preparation and commercially available ceramic dispersants Table can be contrasted
Remarks: 1, control sample is commercially available ceramic dispersants, are to be made into waterglass 5:2 in mass ratio by sodium tripolyphosphate Mixture;
2, the delivery time of ceramic slurry is to use to be coated with 4 glasss of mensuration, carrys out table with flowing out 100 milliliters of slurry required times Show;
3, the test of green compact rupture strength is with reference to GB GBT3810.4-2006 the 4th part: the modulus of rupture and breakdown strength Measure.
Described above, only utilize the embodiment of this origination techniques content, any those skilled in the art to use this wound Make modification, the change done, all belong to the scope of the claims that this creation is advocated, and be not limited to those disclosed embodiments.

Claims (6)

1. the preparation method of a Cardanol derivative ceramic dispersants, it is characterised in that: it is achieved by the steps of:
(1) open stirring toward in reactor after addition p-aminobenzene sulfonic acid, phenol, Cardanol, sodium hydroxide and water, and start to add Heat heats up, and when temperature rises to 80~110 DEG C, starts to drip formaldehyde, and time for adding is 3~6 hours;
(2) again toward reactor adds tertiary-amino-containing monomer, vinyl phosphoric acid and salt thereof, to be mixed uniformly after start to drip quality Percent concentration is the initiator solution of 1~10%, and this initiator solution is formulated by the described water of described initiator and part; Time for adding controls at 0.5~4 hour, and during dropping, temperature controls at 80~110 DEG C;
(3) temperature is kept to continue to react 1~4 hour after dripping, addition additive, cooling discharge after stirring 0.5~2 hour, Obtain described Cardanol derivative ceramic dispersants.
The preparation method of a kind of Cardanol derivative ceramic dispersants the most according to claim 1, it is characterised in that: described Tertiary-amino-containing monomer is appointing in dimethylaminoethyl acrylate, acrylate propyl ester, acrylic acid lignocaine propyl ester Anticipate one or more with any mixture than mixing.
The preparation method of a kind of Cardanol derivative ceramic dispersants the most according to claim 1, it is characterised in that: described Vinyl phosphoric acid and salt thereof be in vinyl phosphoric acid, vinyl phosphoric acid sodium and vinyl phosphoric acid potassium any one or two or more With any mixture than mixing.
The preparation method of a kind of Cardanol derivative ceramic dispersants the most according to claim 1, it is characterised in that: described Initiator be in sodium peroxydisulfate, potassium peroxydisulfate and Ammonium persulfate. any one or two or more with any than mixing mixing Thing.
The preparation method of a kind of Cardanol derivative ceramic dispersants the most according to claim 1, it is characterised in that: described Additive be in sodium phosphate, sodium tripolyphosphate, sodium pyrophosphate, sodium hexameta phosphate any one or two or more with any than mixed The mixture closed.
6. a Cardanol derivative ceramic dispersants, it is characterised in that: main by the raw material components of following portions by weight proportioning Make:
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CN106496435A (en) * 2016-11-17 2017-03-15 李碧云 A kind of modified bamboo tar ceramic dispersants and preparation method thereof
CN106519103A (en) * 2016-11-17 2017-03-22 李碧云 Amphiphilic type ceramic dispersing agent and preparation method thereof
CN106946491A (en) * 2017-04-20 2017-07-14 福建清源科技有限公司 A kind of concrete intensifier and preparation method thereof
CN107722675A (en) * 2017-09-30 2018-02-23 徐州中泰能源科技有限公司 A kind of Iron-ore Slag colorant formulas and preparation method thereof
CN111763029A (en) * 2020-06-09 2020-10-13 广东首诚建设科技有限公司 Foaming agent capable of reducing water absorption of foam mixed light soil

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CN103435765A (en) * 2013-08-10 2013-12-11 河北龙港工贸有限公司 Phenolic resin modified by butyronitrile latex and anacardol and preparation technology thereof

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DE10106144C2 (en) * 2001-02-10 2003-02-20 Clariant Gmbh Use of cardanol-aldehyde resins as asphaltene dispersants in crude oils
CN105254792B (en) * 2015-10-19 2018-01-05 刘剑锋 A kind of modified Cardanol derivative water reducer and preparation method thereof

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CN101747588A (en) * 2008-12-01 2010-06-23 北京化工大学 Environment-friendly braking friction material and preparation method thereof
US20120037036A1 (en) * 2010-08-10 2012-02-16 Evonik Goldschmidt Gmbh Dispersants and the process for preparing them
CN103435765A (en) * 2013-08-10 2013-12-11 河北龙港工贸有限公司 Phenolic resin modified by butyronitrile latex and anacardol and preparation technology thereof

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CN106496435A (en) * 2016-11-17 2017-03-15 李碧云 A kind of modified bamboo tar ceramic dispersants and preparation method thereof
CN106519103A (en) * 2016-11-17 2017-03-22 李碧云 Amphiphilic type ceramic dispersing agent and preparation method thereof
CN110527029A (en) * 2016-11-17 2019-12-03 李碧云 A kind of preparation method of modified bamboo tar ceramic dispersants
CN106496435B (en) * 2016-11-17 2019-12-10 郭三婷 Modified bamboo tar ceramic dispersant and preparation method thereof
CN106946491A (en) * 2017-04-20 2017-07-14 福建清源科技有限公司 A kind of concrete intensifier and preparation method thereof
CN106946491B (en) * 2017-04-20 2019-11-08 福建清源科技有限公司 A kind of concrete intensifier and preparation method thereof
CN107722675A (en) * 2017-09-30 2018-02-23 徐州中泰能源科技有限公司 A kind of Iron-ore Slag colorant formulas and preparation method thereof
CN111763029A (en) * 2020-06-09 2020-10-13 广东首诚建设科技有限公司 Foaming agent capable of reducing water absorption of foam mixed light soil
CN111763029B (en) * 2020-06-09 2022-06-10 广东首诚建设科技有限公司 Foaming agent capable of reducing water absorption of bubble mixed light soil

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