CN105965095B - The Water Cutting processing unit (plant) and method of non-magnetic material - Google Patents
The Water Cutting processing unit (plant) and method of non-magnetic material Download PDFInfo
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- CN105965095B CN105965095B CN201610398972.XA CN201610398972A CN105965095B CN 105965095 B CN105965095 B CN 105965095B CN 201610398972 A CN201610398972 A CN 201610398972A CN 105965095 B CN105965095 B CN 105965095B
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- magnetic material
- pressing plate
- magnet pressing
- electromagnet
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- 239000000696 magnetic material Substances 0.000 title claims abstract description 103
- 238000005520 cutting process Methods 0.000 title claims abstract description 66
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 49
- 238000000034 method Methods 0.000 title abstract description 11
- 238000003825 pressing Methods 0.000 claims abstract description 81
- 238000003672 processing method Methods 0.000 claims description 6
- 238000010521 absorption reaction Methods 0.000 claims description 4
- 230000005347 demagnetization Effects 0.000 claims description 4
- 238000005192 partition Methods 0.000 claims description 3
- 241000196324 Embryophyta Species 0.000 description 14
- 230000000875 corresponding effect Effects 0.000 description 8
- 239000004576 sand Substances 0.000 description 8
- 239000007787 solid Substances 0.000 description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 239000010410 layer Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 230000005611 electricity Effects 0.000 description 2
- 239000011229 interlayer Substances 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 241000219991 Lythraceae Species 0.000 description 1
- BGPVFRJUHWVFKM-UHFFFAOYSA-N N1=C2C=CC=CC2=[N+]([O-])C1(CC1)CCC21N=C1C=CC=CC1=[N+]2[O-] Chemical compound N1=C2C=CC=CC2=[N+]([O-])C1(CC1)CCC21N=C1C=CC=CC1=[N+]2[O-] BGPVFRJUHWVFKM-UHFFFAOYSA-N 0.000 description 1
- 235000014360 Punica granatum Nutrition 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F3/00—Severing by means other than cutting; Apparatus therefor
- B26F3/004—Severing by means other than cutting; Apparatus therefor by means of a fluid jet
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The present invention provides the Water Cutting processing unit (plant)s and method of a kind of non-magnetic material, the device includes high pressure waterjet system, the sink structure of upper side opening, electromagnet, magnet pressing plate and positioning pressuring plate group, the electromagnet is supported on the sink structure, and the horizontal position of non-magnetic material to be processed is determined by the positioning pressuring plate group；The electromagnet can be magnetized and demagnetized by the realization that is powered；When processing, non-magnetic material to be processed is adsorbed between the magnet pressing plate and electromagnet so that non-magnetic material to be processed is located at the open side of the sink structure, and the high pressure waterjet system is to non-magnetic material progress Water Cutting processing to be processed.
Description
Technical field
The present invention relates to the Water Cutting processing unit (plant) of non-magnetic material manufacture field more particularly to a kind of non-magnetic material with
Method.
Background technology
In the prior art, non-magnetic material especially includes non-magnetic material used in mobile phone screen, tablet computer etc.,
Its first procedure is to change greatly small, i.e., makes big non-magnetic material raw material into required size, using glass as non-magnetic
Property material citing, slicer can be used in this process, other processing methods can also be used to carry out, for different in it certainly
Non-magnetic material, also from optional corresponding suitable cutting mode.
No matter which kind of is used, it is whole by lubricating oil quality, pressure, speed, cutting head and platform since it cuts for solid
The influence of the factors such as clean, the quality and processing efficiency of product be not high, cannot be satisfied the demand efficiently quickly produced.
Invention content
It is non-the technical problem to be solved by the present invention is to how solve the existing processing method cutting cut using solid
When magnetic material, the not high problem of the quality and processing efficiency of product.
In order to solve this technical problem, the present invention provides a kind of Water Cutting processing unit (plant)s of non-magnetic material, including
High pressure waterjet system, the sink structure of upper side opening, electromagnet, magnet pressing plate and positioning pressuring plate group, the electromagnet are supported in
On the sink structure, the horizontal position of non-magnetic material to be processed is determined by the positioning pressuring plate group；The electromagnet energy
It is enough to magnetize and demagnetize by the realization that is powered；When processing, non-magnetic material to be processed is adsorbed on the magnet pressing plate and electromagnetism
Between iron so that non-magnetic material to be processed is located at the open side of the sink structure, and the high pressure waterjet system is to right
Non-magnetic material to be processed carries out Water Cutting processing.
Optionally, the sink structure includes groove body and bottom plate, and the groove body is frame-type structure, and bottom end is fixedly connected on
On the bottom plate, the electromagnet is by conductive component external power supply, and the conductive component passes through the bottom plate external power supply.
Optionally, the Water Cutting processing unit (plant) of the non-magnetic material further includes supporting upright post, and the electromagnet is set to
On the supporting upright post, the supporting upright post is installed on the sink structure.
Optionally, the supporting upright post has the hollow structure through both ends, the electromagnet external by conductive component
Power supply, and the conductive component passes through the hollow structure and sink structure external power supply.
Optionally, the positioning pressuring plate group includes at least two pieces of positioning pressuring plates, and non-magnetic material to be processed is by least two
Positioning pressuring plate described in block is enclosed or is enclosed jointly with sink structure by least two pieces of positioning pressuring plates, to realize horizontal direction
Location determination, the positioning pressuring plate are installed on the sink structure.
Optionally, the positioning pressuring plate is equipped with the aiding support block that can be supported below non-magnetic material.
Optionally, the positioning pressuring plate is equipped with locating piece.
Optionally, at least one of which positioning pressuring plate can be moved relative to the sink structure.
Optionally, the Water Cutting processing unit (plant) of the non-magnetic material further includes handling instrument, and the handling instrument is extremely
Include one group of electromagnetic component less, the electromagnetic component can magnetize after being powered generates magnetic force, and magnetic force then disappears after power-off, passes through institute
The magnetic force of generation can adsorb the magnet pressing plate, and then realize the pickup and placement of the magnet pressing plate.
Optionally, the handling instrument includes fixed frame and divider, and the electromagnetic component and divider are set to described
On fixed frame, electromagnetism pressing plate described in the divider even partition, each electromagnetic component corresponds to one magnet of absorption
Pressing plate.
Optionally, the handling instrument further includes handle, and the handle is fixedly installed on the fixed frame.
The present invention also provides a kind of Water Cutting processing methods, use Water Cutting processing unit (plant) provided by the invention, packet
Include following steps：
S1：Non-magnetic material to be processed is positioned on the electromagnet, and determines non-magnetic material to be processed
Horizontal position；
S2：Magnet pressing plate is pressed on the non-magnetic material to be processed；
S3：The electromagnet be powered and is magnetized, then is powered off；
S4：Water Cutting is carried out to non-magnetic material to be processed using the high pressure waterjet system；
S5：Energization demagnetization is carried out to the electromagnet, then is powered off；
S6：The magnet pressing plate is removed, the non-magnetic material after processing is removed.
Optionally, the Water Cutting processing unit (plant) of the non-magnetic material, further includes handling instrument, and the handling instrument is extremely
Include electromagnetic component less, the electromagnetic component can generate magnetic force after being powered, and magnetic force then disappears after power-off, passes through generated magnetic
Power can adsorb the magnetic force pressing plate；
The step S2 is specifically included：
S21：So that the magnet pressing plate is placed under the handling instrument；
S22：It is powered to the electromagnetic component, to generate magnetic force so that the electromagnetic component and magnet pressing plate are inhaled
It is attached to together；
S23：The magnet pressing plate being adsorbed on its electromagnetic component is transported to using the magnet handling instrument to be processed non-
Corresponding position on the upside of magnetic material；
S24：The electromagnetic component is powered off so that be detached between the electromagnetic component and magnet pressing plate；
If the magnet pressing plate more than one set, enter S25：Step S21 to S24 is repeated, until all magnet pressing plates are equal
It is transported to corresponding position；
The step S6 is specifically included：
S61：The handling instrument is positioned on the magnet pressing plate；
S62：It is powered to the electromagnetic component, to generate magnetic force so that the electromagnetic component and magnet pressing plate are inhaled
It is attached to together；
S63：Remove the magnet pressing plate；
S64：The electromagnetic component is powered off so that be detached between the electromagnetic component and magnet pressing plate；
If the magnet pressing plate more than one set, enter S65：Step S61 to S64 is repeated, until all magnet pressing plates are equal
It removes.
Water Cutting technology is introduced into the cutting of non-magnetic material by the present invention by high pressure waterjet system, with replacement it is existing
Some solid cutting modes.Water knife can not only cut the hole (listening bore or key hole etc.) of any shape on non-magnetic material,
It can also ensure that the machining accuracy in hole, and do not accomplished using solid cutting mode in field；Also, it is solid with being utilized in field
The non-magnetic material that body cutting mode is cut into is compared, and the non-magnetic material after high pressure waterjet does not have sharp side mouthful, relatively to come
It says safer.
On this basis, the present invention has further been found that then can be very good using high pressure waterjet monolithic non-magnetic material
Ensure processing quality, but when cutting multilayer non-magnetic material, it can be due to intaking between layer of non-magnetic material in cutting process
Into sand, the problems such as causing non-magnetic material to rupture.
For this purpose, invention introduces electromagnet and magnet pressing plate, it, can using electromagnet and magnet pressing block type adsorption combined
Make water knife when cutting multilayer non-magnetic material, avoid water or sand from altering to non-magnetic material interlayer and non-magnetic material is caused to rupture,
It can not only ensure cutting accuracy and quality, also greatly improve cutting efficiency.
Description of the drawings
Fig. 1 is the diagrammatic cross-section of the Water Cutting processing unit (plant) of non-magnetic material in one embodiment of the invention；
Fig. 2 is the schematic top plan view of the Water Cutting processing unit (plant) of non-magnetic material in one embodiment of the invention；
Fig. 3, Fig. 4, Fig. 5 are the schematic diagrames of handling instrument in one embodiment of the invention；
In figure, 1- bottom plates；2- groove bodies；3- supporting upright posts；4- electromagnet；5- handling instruments；51- fixed parts；52- electromagnetic parts
Part；The laterally separated items of 53-；54- handles；55- longitudinal subdivision items；6- magnet pressing plates；7- aiding support blocks；8,9,12- limited blocks；
10,11,13,14- positioning pressuring plates；15- cables；16- overflow ports；17- interfaces.
Specific implementation mode
The Water Cutting processing unit (plant) of non-magnetic material provided by the invention is carried out with method below with reference to Fig. 1 to Fig. 4
Detailed description, be optional embodiment of the present invention, it is believed that those skilled in the art do not change spirit of that invention with
In the range of content, can it be modified and be polished.
It please refers to Fig.1 to Fig. 4, the present invention provides a kind of Water Cutting processing unit (plant)s of non-magnetic material, including water knife to cut
Cut system (not shown), the sink structure of upper side opening, electromagnet 4, magnet pressing plate 6 and positioning pressuring plate group, the electromagnet 4
It supports on the sink structure, the horizontal position of non-magnetic material to be processed is determined by the positioning pressuring plate group；The electromagnetism
Iron 4 can be magnetized and demagnetized by the realization that is powered；When processing, non-magnetic material to be processed is adsorbed on the magnet pressing plate 6
Between electromagnet 4 so that non-magnetic material to be processed is located at the open side of the sink structure, the high pressure waterjet system
To carry out Water Cutting processing to non-magnetic material to be processed, the present invention is not limited to any one or more high pressure waterjet systems
System, as long as realizing high pressure waterjet, does not depart from protection scope of the present invention.
Related electromagnet therein, as long as retouching for its function in the present invention and alternative of the present invention can be met
It states, is exactly electromagnet set forth in the present invention, so, even if not being illustrated to its specific material and construction, for ability
For field technique personnel, if the scheme according to function completely available dry substance and construction that context is illustrated, there is no
The problem of unclear or insufficient disclosure.
Related sink structure therein：
The sink structure includes groove body 2 and bottom plate 1, and the groove body 2 is frame-type structure, and bottom end is fixedly connected on described
On bottom plate 1, the electromagnet 4 is by conductive component external power supply, and the conductive component passes through 1 external power supply of the bottom plate.
In the embodiment of Fig. 1 signals, the conductive component is cable 15.Specifically, groove body 2 is welding structure, bottom surface and bottom plate 1
Connection, bottom plate 1 are provided with several threading holes, are passed through for cable 15.
In optional embodiment of the present invention, the Water Cutting processing unit (plant) of the non-magnetic material further includes supporting upright post
3, the electromagnet 4 is set on the supporting upright post 3, and the supporting upright post 3 is installed on the sink structure, specifically, peace
Loaded on bottom plate 2, i.e. electromagnet is installed on the sink structure by the supporting upright post 3.Furthermore, it is understood that the supporting upright post
3 have the hollow structure through both ends, and the electromagnet 4 is by conductive component external power supply, and the conductive component passes through institute
State hollow structure and sink structure external power supply.As previously mentioned, conductive component is cable 15.
Specifically, supporting upright post 3 is hollow structure, and lower end is fixed on bottom plate 1, and upper end is connected with electromagnet 4, quilt
Workpiece non-magnetic material is cut, i.e., non-magnetic material to be processed is then placed on this group of electromagnet 4.The preferred embodiment of the invention
In, 4 upper end of electromagnet is the planar structure of with groove, also can be described as the surface of the connection non-magnetic material of the electromagnet 4
With groove；This structure can effectively solve non-magnetic material and be adsorbed on not easily detachable above electromagnet ask in the presence of water
Topic.The cable of electromagnet 4 is arranged in bottom end, passes through the hollow structure of supporting upright post 3 successively, the hole of bottom plate 1 is pierced by.
The related positioning pressuring plate group：
The positioning pressuring plate group includes at least two pieces of positioning pressuring plates, and non-magnetic material to be processed is described fixed by least two pieces
Position pressing plate is enclosed or is enclosed jointly with sink structure by least two pieces of positioning pressuring plates, to realize that horizontal direction position is true
Fixed, the positioning pressuring plate is installed on the sink structure.In further alternative embodiment of the invention, the number of the positioning pressuring plate
Amount is chosen as four, from four sides of non-magnetic material enclosing non-magnetic material, the embodiment of Fig. 3 signals, respectively
For positioning pressuring plate 10,11,13,14.At least one of which is movable pressing board；That is, at least one of which positioning pressuring plate can be opposite
The sink structure movement.Wherein, positioning pressuring plate 3 is movable, be can slide back and forth, convenient workpiece to be cut up and down.In pressing plate
Fixation clip is may also comprise, or is understood as a part for sink structure, for example, sink structure further includes fixed pressure
Plate, the fixation clip and movable pressing board can enclose positioning.As it can be seen that no matter the quantity of positioning pressuring plate be two or two with
On, no matter its arrangement does not depart from protection scope of the present invention as long as positioning can be realized yet.
In the further alternative embodiment of the present invention, the positioning pressuring plate, which is equipped with, can be supported below non-magnetic material
Aiding support block.The positioning pressuring plate is equipped with locating piece.Aiding support block is fixed below four pieces of positioning pressuring plates, every piece 3
It is a, can aiding support non-magnetic material periphery, fracture phenomena occurs when periphery being effectively prevent to cut.Limited block 8, limited block 9 and 2
A limited block 12 be one group, for handling instrument 5 placement or extract magnet pressing plate when positioning is provided.
It please refers to Fig.3 and Fig. 4, and combined with Figure 1 and Figure 2, in optional embodiment of the present invention, the non-magnetic material
Water Cutting processing unit (plant) further includes handling instrument 5, and the handling instrument 5 includes at least electromagnetic component, and the electromagnetic component 52 is logical
It can magnetize after electricity and generate magnetic force, magnetic force then disappears after power-off, and the magnet pressing plate 6 can be adsorbed by generated magnetic force,
And then realize the pickup and placement of the magnet pressing plate 6.Related electromagnetic component therein, as long as the present invention and this hair can be met
Function description described in bright, is exactly electromagnetic component set forth in the present invention, so, even if not to its specific material and construction
It is illustrated, to those skilled in the art, if according to the completely available dry substance of function and structure that context is illustrated
The problem of scheme made, there is no unclear or insufficient disclosures.
In further alternative embodiment, the handling instrument 5 includes fixed frame 51 and divider, the electromagnetic component 52
With divider be set to the fixed frame 51 on, electromagnetism pressing plate described in the divider even partition, can will be adjacent described in
Electromagnetism pressing plate separates, and each electromagnetic component 52 corresponds to one magnet pressing plate 6 of absorption.Wherein, divider includes laterally
Divider 53 and longitudinal subdivision item 55.The handling instrument 5 further includes handle 56, and the handle 56 is fixedly installed in the fixation
On frame 51.
Further specifically, in the embodiment illustrated in figure, electromagnetic component 52 is divided to two groups to be fixed on two fixed frames
On 51, magnet pressing plate 6 can be uniformly placed on as required corresponding to every block of magnetic by laterally separated item and longitudinal subdivision item
On the workpiece to be cut of iron, to ensure that water knife nozzle in cutting process will not bump against on magnet briquetting 6, operator can be by carrying
The operation of magnet briquetting is easily placed or removed to hand.Electromagnetic component or electromagnetic component group on handling instrument can pass through
Series direct current electricity is powered, and certainly, the size being powered is not only restricted to any value, it is considered that realizes corresponding effect as long as being powered
Fruit is just within the scope of the present invention, by power on/off, can by magnet briquetting 6 it is whole pick up be placed on precalculated position or
It is removed from this position.
In addition to above description, in alternative embodiment of the present invention, overflow port 16 is additionally provided on the groove body 2 and to connect clearly
The interface 17 of sand system.
As it can be seen that specific in the embodiment of Fig. 1 to Fig. 4 signal, alternative of the present invention uses independent small sink, i.e. institute
State sink structure, by each electromagnet 4 be fixed on on the joining each column (i.e. supporting upright post 3) of small sink, if by dried layer hand
The non-magnetic material raw material of machine screen etc is positioned on coplanar each electromagnet 4, then by handling instrument 5 by each magnet pressure
Block 6 is placed on corresponding to handling instrument 5 on the non-magnetic material on each electromagnet, is removed, and electromagnet 4 magnetizes after being powered, i.e.,
Can be tightly compacted by each layer non-magnetic material, it water or sand can enter between layer of non-magnetic material in anti-cutting process.Then electric
Magnet 4 powers off (still keeping original adsorption capacity at this time), and water knife starts to cut by path optimizing.After the completion of cutting, electromagnet 4 is given
Be powered demagnetization, power-off, then is taken away magnet briquetting by handling instrument, finally, takes out the non-magnetic material of well cutting.
Based on system described above, the present invention also provides a kind of Water Cutting processing methods, use offer of the present invention
Water Cutting processing unit (plant), include the following steps：
S1：Non-magnetic material to be processed is positioned on the electromagnet, and determines non-magnetic material to be processed
Horizontal position positions the horizontal position of non-magnetic material to be processed using the positioning pressuring plate group in an alternative embodiment；
S2：Magnet pressing plate is pressed on the non-magnetic material to be processed；
S3：The electromagnet be powered and is magnetized, then is powered off；
S4：Water Cutting is carried out to non-magnetic material to be processed using the high pressure waterjet system；
S5：Energization demagnetization is carried out to the electromagnet, then is powered off；
S6：The magnet pressing plate is removed, the non-magnetic material after processing is removed.
Furthermore, it is understood that handling instrument is introduced into come, above step again widenable to
The step S2 is specifically included：
S21：So that the magnet pressing plate is placed under the handling instrument；
S22：It is powered to the electromagnetic component, to generate magnetic force so that the electromagnetic component and magnet pressing plate are inhaled
It is attached to together；
S23：The magnet pressing plate being adsorbed on its electromagnetic component is transported to using the magnet handling instrument to be processed non-
Corresponding position on the upside of magnetic material；Specifically, can be the limited block 8 being arranged on positioning pressuring plate 10,11,13,14,
9, position defined by 12.
S24：The electromagnetic component is powered off so that be detached between the electromagnetic component and magnet pressing plate；
If the magnet pressing plate more than one set, enter S25：Step S21 to S24 is repeated, until all magnet pressing plates are equal
It is transported to corresponding position.
The step S6 is specifically included：
S61：The handling instrument is positioned on the magnet pressing plate；
S62：It is powered to the electromagnetic component, to generate magnetic force so that the electromagnetic component and magnet pressing plate are inhaled
It is attached to together；
S63：Remove the magnet pressing plate；
S64：The electromagnetic component is powered off so that be detached between the electromagnetic component and magnet pressing plate；
If the magnet pressing plate more than one set, enter S65：Step S61 to S64 is repeated, until all magnet pressing plates are equal
It removes.
For further, process can be described as again：
Before cutting, electromagnet 4 is off-position；The screw for unclamping positioning pressuring plate and groove body 2, wherein will movably position
Pressing plate 13 pulls back a distance；Multilayer non-magnetic material to be cut is placed in the plane where electromagnet, and by its
Two while with two block pressur plates (positioning pressuring plate 10, positioning pressuring plate 11) while be aligned, positioning pressuring plate 13 is then pushed into initial bit again
It sets, tightens screw.
Then, magnet pressing plate 6 is placed under handling instrument 5 to (laterally, longitudinal subdivision item can guarantee magnet pressing plate by certain
Spacing proper alignment), electromagnetic component 52 be powered, magnet pressing plate 6 can be moved together therewith, pass through 4 on positioning pressuring plate
Limited block can place it in the precalculated position on non-magnetic material, and electromagnetic component 52 powers off, and removes handling instrument 5, one group of pressure
Plate, which is placed, to be completed；Another group of magnet briquetting equally presses this operation.Then, it is powered, magnetizes to electromagnet, then power off, you can start
Cut work.High pressure waterjet system is cut by previously given path optimizing, after the completion of cutting, by the cutting of high pressure waterjet system
Head is removed.It powers on, demagnetize to electromagnet 4, then power off.Then, by 4 limited blocks on positioning pressuring plate, handling instrument 5 is put
It sets on magnet pressing plate 6, is powered, one group of magnet pressing plate 6 is removed；Same operation, another group of magnet briquetting is removed.Most
Afterwards, the multilayer non-magnetic material finished product of well cutting is taken out, whole process is completed in cleaning.In process, pomegranate is had
Non-magnetic material waste material after sand and cutting is fallen into slot, and the time, which has been grown, will pile with entire slot.If, can be by sand exclusion systems
It is continuous to exclude sand and non-magnetic material waste material in the case of not influencing cutting, ensure the continuity and sustainability of cutting.
In conclusion Water Cutting technology is introduced into the cutting of non-magnetic material by the present invention by high pressure waterjet system,
Existing solid cutting mode is replaced with it.Water knife can not only be cut on non-magnetic material any shape hole (listening bore or
Key hole etc.), additionally it is possible to ensure the machining accuracy in hole, and is not accomplished using solid cutting mode in field；Also, and neck
It is compared using the non-magnetic material that solid cutting mode is cut into domain, the non-magnetic material after high pressure waterjet does not have sharp side
Mouthful, it is comparatively safer.
Further, present invention further introduces electromagnet and magnet pressing plate, using electromagnet and magnet pressing block type absorption group
It closes, water knife can be made when cutting multilayer non-magnetic material, avoid water or sand from altering to non-magnetic material interlayer and cause non magnetic material
Material rupture, can not only ensure cutting accuracy and quality, also greatly improve cutting efficiency.
Claims (9)
1. a kind of Water Cutting processing unit (plant) of non-magnetic material, it is characterised in that：Water including high pressure waterjet system, upper side opening
Slot structure, electromagnet, magnet pressing plate and positioning pressuring plate group, the electromagnet are supported on the sink structure, and to be processed is non-
The horizontal position of magnetic material is determined by the positioning pressuring plate group；The electromagnet can be magnetized and demagnetized by the realization that is powered；
When processing, non-magnetic material to be processed is adsorbed between the magnet pressing plate and electromagnet so as to be processed is non magnetic
Material is located at the open side of the sink structure, and the high pressure waterjet system is cut to carry out water to non-magnetic material to be processed
Cut processing；
Further include handling instrument, the handling instrument includes at least one group of electromagnetic component, and the electromagnetic component can produce after being powered
Magnetisation power, magnetic force then disappears after power-off, can adsorb the magnet pressing plate by generated magnetic force, and then realize the magnet
The pickup and placement of pressing plate.
2. the Water Cutting processing unit (plant) of non-magnetic material as described in claim 1, it is characterised in that：The sink structure includes
Groove body and bottom plate, the groove body are frame-type structure, and bottom end is fixedly connected on the bottom plate, and the electromagnet passes through conductive part
Part external power supply, and the conductive component passes through the bottom plate external power supply.
3. the Water Cutting processing unit (plant) of non-magnetic material as described in claim 1, it is characterised in that：Further include supporting upright post,
The electromagnet is set on the supporting upright post, and the supporting upright post is installed on the sink structure, and the supporting upright post has
Hollow structure through both ends, the electromagnet is by conductive component external power supply, and the conductive component is across described hollow
Structure and sink structure external power supply.
4. the Water Cutting processing unit (plant) of non-magnetic material as described in claim 1, it is characterised in that：The positioning pressuring plate group packet
At least two pieces of positioning pressuring plates are included, non-magnetic material to be processed is enclosed or by at least two pieces positioning pressuring plates by least two pieces of institutes
It states positioning pressuring plate to enclose jointly with sink structure, to realize that horizontal direction location determination, the positioning pressuring plate are installed on described
Sink structure.
5. the Water Cutting processing unit (plant) of non-magnetic material as claimed in claim 4, it is characterised in that：It is set on the positioning pressuring plate
There is the aiding support block that can be supported below non-magnetic material.
6. the Water Cutting processing unit (plant) of non-magnetic material as described in claim 1, it is characterised in that：The handling instrument includes
Fixed frame and divider, the electromagnetic component and divider are set on the fixed frame, described in the divider even partition
Magnet pressing plate, each electromagnetic component correspond to one magnet pressing plate of absorption.
7. the Water Cutting processing unit (plant) of non-magnetic material as claimed in claim 6, it is characterised in that：The handling instrument also wraps
Handle is included, the handle is fixedly installed on the fixed frame.
8. a kind of Water Cutting processing method, it is characterised in that：Use the Water Cutting as described in claim 1 to 5 is one of arbitrary
Processing unit (plant) includes the following steps：
S1：Non-magnetic material to be processed is positioned on the electromagnet, and determines the level of non-magnetic material to be processed
Position；
S2：Magnet pressing plate is pressed on the non-magnetic material to be processed；
S3：The electromagnet be powered and is magnetized, then is powered off；
S4：Water Cutting is carried out to non-magnetic material to be processed using the high pressure waterjet system；
S5：Energization demagnetization is carried out to the electromagnet, then is powered off；
S6：The magnet pressing plate is removed, the non-magnetic material after processing is removed；
The step S2 is specifically included：
S21：So that the magnet pressing plate is placed under the handling instrument；
S22：It is powered to the electromagnetic component, to generate magnetic force so that the electromagnetic component and magnet pressing plate are adsorbed on
Together；
S23：The magnet pressing plate being adsorbed on its electromagnetic component is transported to non-magnetic material to be processed using the handling instrument
The corresponding position of upside；
S24：The electromagnetic component is powered off so that be detached between the electromagnetic component and magnet pressing plate；
If the magnet pressing plate more than one set, enter S25：Step S21 to S24 is repeated, until all magnet pressing plates are transported
To corresponding position.
9. Water Cutting processing method as claimed in claim 8, it is characterised in that：The step S6 is specifically included：
S61：The handling instrument is positioned on the magnet pressing plate；
S62：It is powered to the electromagnetic component, to generate magnetic force so that the electromagnetic component and magnet pressing plate are adsorbed on
Together；
S63：Remove the magnet pressing plate；
S64：The electromagnetic component is powered off so that be detached between the electromagnetic component and magnet pressing plate；
If the magnet pressing plate more than one set, enter S65：Step S61 to S64 is repeated, until all magnet pressing plates remove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610398972.XA CN105965095B (en) | 2016-06-07 | 2016-06-07 | The Water Cutting processing unit (plant) and method of non-magnetic material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610398972.XA CN105965095B (en) | 2016-06-07 | 2016-06-07 | The Water Cutting processing unit (plant) and method of non-magnetic material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105965095A CN105965095A (en) | 2016-09-28 |
| CN105965095B true CN105965095B (en) | 2018-07-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610398972.XA Expired - Fee Related CN105965095B (en) | 2016-06-07 | 2016-06-07 | The Water Cutting processing unit (plant) and method of non-magnetic material |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101400480A (en) * | 2006-03-20 | 2009-04-01 | 东和株式会社 | Abrasive water-jet type cutting apparatus |
| CN204640381U (en) * | 2015-05-25 | 2015-09-16 | 顾晓军 | A kind of biological film water cuts platform |
| CN204772130U (en) * | 2015-03-25 | 2015-11-18 | 上海金箭水射流设备制造有限公司 | Water cutting machine protector |
| CN205011633U (en) * | 2015-09-21 | 2016-02-03 | 蓝思科技（长沙）有限公司 | Work piece fixing device is used in cutting |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101082858B1 (en) * | 2009-07-06 | 2011-11-11 | 주식회사 지엔원 | Apparatus and method for moulding slots of clutch pulley and resultant article thereby |
| US20140273768A1 (en) * | 2013-03-15 | 2014-09-18 | Omax Corporation | Waterjet systems having sectional catcher tanks and related devices, systems and methods |
-
2016
- 2016-06-07 CN CN201610398972.XA patent/CN105965095B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101400480A (en) * | 2006-03-20 | 2009-04-01 | 东和株式会社 | Abrasive water-jet type cutting apparatus |
| CN204772130U (en) * | 2015-03-25 | 2015-11-18 | 上海金箭水射流设备制造有限公司 | Water cutting machine protector |
| CN204640381U (en) * | 2015-05-25 | 2015-09-16 | 顾晓军 | A kind of biological film water cuts platform |
| CN205011633U (en) * | 2015-09-21 | 2016-02-03 | 蓝思科技（长沙）有限公司 | Work piece fixing device is used in cutting |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105965095A (en) | 2016-09-28 |
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Effective date of registration: 20220328 Address after: 226409 north of Changjiang Road and west of Huangshan Road, Chengzhong street, Rudong County, Nantong City, Jiangsu Province (Intelligent electromechanical Industrial Park, high tech Zone) Patentee after: RUDONG SHIMAI TECHNOLOGY CO.,LTD. Address before: 201807 area D, 1st floor, building 2, 1521 Jiatang Road, Jiading District, Shanghai Patentee before: SHANGHAI LIONSTEK TECHNOLOGY Co.,Ltd. |
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Effective date of registration: 20220815 Address after: No. 168, Fuchunjiang Road, Kuangang Street, Rudong County, Nantong City, Jiangsu Province 226499 Patentee after: Roufeng Machinery Technology (Jiangsu) Co., Ltd. Address before: 226409 north of Changjiang Road and west of Huangshan Road, Chengzhong street, Rudong County, Nantong City, Jiangsu Province (Intelligent electromechanical Industrial Park, high tech Zone) Patentee before: RUDONG SHIMAI TECHNOLOGY CO.,LTD. |
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