CN105964829A - Molding assembly line process for outer housing of color steel foamed cement sandwich plate - Google Patents
Molding assembly line process for outer housing of color steel foamed cement sandwich plate Download PDFInfo
- Publication number
- CN105964829A CN105964829A CN201610491942.3A CN201610491942A CN105964829A CN 105964829 A CN105964829 A CN 105964829A CN 201610491942 A CN201610491942 A CN 201610491942A CN 105964829 A CN105964829 A CN 105964829A
- Authority
- CN
- China
- Prior art keywords
- running roller
- sheet metal
- roller
- shaping
- inline process
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D13/00—Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form
- B21D13/04—Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form by rolling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D17/00—Forming single grooves in sheet metal or tubular or hollow articles
- B21D17/04—Forming single grooves in sheet metal or tubular or hollow articles by rolling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
- B21D39/02—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal by folding, e.g. connecting edges of a sheet to form a cylinder
- B21D39/026—Reinforcing the connection by locally deforming
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/02—Making hollow objects characterised by the structure of the objects
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/08—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of metal, e.g. sheet metal
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
- E04C2/46—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose specially adapted for making walls
Abstract
The invention discloses an assembly line process for rolling a metal thin plate into a wall material shaped rectangular closed body or a metal thin plate rectangular closed body. The assembly line comprises metal thin plate shearing, thin steel plate rib roll-punching, film laminating, and waterproof adhesive tape pasting. According to the molding assembly line process disclosed by the invention, process schemes such as a punching metal thin steel plate rib roller, combined rollers, steel plate shaft bases, suspended shaft bases, matched long-axis rollers and short-axis rollers, a permanent magnet roller wheel and a rectifying roller wheel set are used, so that assembly line operation to finished product formation of a metal raw material roll are sequentially completed.
Description
Technical field
:
The invention belongs to die mould machining system, it is a kind of sheet metal to be rolled into materials for wall shape square type closed shape or the inline process of sheet metal rectangle closed shape, streamline comprises sheet metal shearing, roller ironing steel plate muscle, overlay film, stickup waterproof adhesive tape.It is mainly used in color steel foam cement battenboard series of products and sheet metal rectangle closed shape processing and forming.
Background technology
:
In existing technology, panel and the base plate of metal press plate class battenboard are suppressed respectively, and centre is insulation implant, uses bonding mode molding.After EPS battenboard is stopped using because of fire protecting performance factor, the implant of existing metal press plate class battenboard mainly has mineral wool and polyurethane.Because mineral wool and polyurethane enbrittle, have bonding loosely, the aging defect such as come off.The invention discloses a kind of inline process that sheet metal is rolled into materials for wall shape square type closed shape, streamline comprises sheet metal shearing, roller ironing steel plate muscle, overlay film, stickup waterproof adhesive tape.The preparation making color steel foam cement battenboard (" patent application of color steel foam cement battenboard " that applicant proposes, number of patent application: 201610449746X) on June 22nd, 2016 is possibly realized.Meanwhile, the process programs such as the stamped metal sheet metal muscle roll, assembly roller, steel plate axle bed, unsettled axle bed, major and minor axis collocation and the permanent magnetism running roller that use in the present invention can also be used for other shapes of walling shell or the processing and forming of sheet metal rectangle closed shape.
The content of invention
:
For existing background technology situation, the invention provides and a kind of sheet metal is rolled into materials for wall shape square type closed shape or the inline process of sheet metal rectangle closed shape, streamline comprises sheet metal shearing, roller ironing steel plate muscle, overlay film, stickup waterproof adhesive tape.The techniques such as the stamped metal sheet metal muscle roll, assembly roller, steel plate axle bed, unsettled axle bed, major and minor axis collocation, permanent magnetism running roller and the shaping roller wheels that use in present invention process.
The technical scheme is that and use the automatic assembly line production technology being rolled onto finished product molding from raw metal.Streamline divides four parts:
One, feeding part: the A in Figure 15 is that raw material uncoiling, feeding and automatic gauging are sheared;
Two, die mould part: Fig. 1 to Fig. 5.Beading, presses groove, roller ironing steel plate muscle, overlay film part.Wherein 4-2 is permanent magnetism running roller, and it act as during flanging fixing sheet metal, it is to avoid sheet metal rubs with 4-3.4-1 upper roll wheel has protruding metal thin plate muscle mould, and lower roll wheel has corresponding matrix sheet metal muscle mould, stamps out strip sheet metal muscle (B2 in Figure 16) during roll-in on sheet metal.Fig. 6, Fig. 7 and Fig. 8 are raised line die mould part.From the beginning of 6, running roller is only arranged in centre.Make contour plate the most sagging.When contour plate enters 11 axle molding, contour plate have to be off at 6 axles.Avoid plate face torsional deformation.Therefore the distance of 6 axles to 11 axles can not be less than the cut lengths of finished product.The distance of 6 axles to 11 axles can regulate.6-1,7-1 and 8-1 lower roll wheel is short axle, it is to avoid roll shaft collides with sagging contour plate.
Three, moulding section: Fig. 9, Figure 10 and Figure 11.For cavity closed moulding part.Now contour plate is sagging closes up, and arranges running roller and the narrow space of axle bed, and therefore, 9-1,10-1 and 11-1 are steel plate axle bed, and 11-1 is unsettled axle bed, be a kind of running roller vertical lower be suspension area, tabular axle bed favours the axle bed outside suspension area.During work, running roller stretches in contour plate closed housing, makes contour plate closed moulding.9-2,10-2 and 11-2 lower roll is combination running roller, is a kind of by two, left and right half running roller, the running roller that middle splint shape axle bed is combined into, makes the width width less than contour plate closed shape of running roller and axle.
Four, shaping unit: Figure 12 and Figure 14.For shaping roller wheels, it is made up of 12-2,12-4,14-3 and 14-5 shaping running roller, 12-2 and 14-4 permanent magnet combination wheel, 12-1 and 14-2 permanent magnetism function running roller.12-1 flanging, 14-2 glues waterproof adhesive tape, 13-1 undercut (B1 in Figure 16).
Permanent magnetism running roller, is a kind of along the internal drilling of running roller limit, inlays permanent magnetism cylinder, make running roller with the running roller of magnetic force (Figure 26).
By the flow process of these five parts, streamline is rolled onto finished product from raw metal and sequentially completes.
It should be noted that, what the present invention proposed is a kind of inline process that sheet metal is rolled into materials for wall shape square type closed shape, the process programs such as the stamped metal sheet metal muscle running roller, combination running roller, steel plate axle bed, unsettled axle bed, major and minor axis collocation, permanent magnetism running roller and the shaping running roller that wherein use, play an important role in technological process.Running part, automatically controlled part and structural portion are graded and can be arranged routinely.Shaped transition running roller, transmission running roller, auxiliary running roller and thick, the wheelbase of axle etc. in flow process can be according to the length of the width of metal raw flitch, thickness, hardness, performance and finished product, and width, thickness etc. are appropriately configured.
Detailed description of the invention:
Below in conjunction with the accompanying drawings the detailed description of the invention of the present invention is described in further detail.
Fig. 1 to Figure 16 is forming press roll molding packet decomposition figure of the present invention, and Figure 17 is that forming press roll molding of the present invention is grouped end view.
A1: sheet metal stock roll.A2: raw material feeding running roller.A3: automatic gauging plate shearing machine.Cut off by finished product length during entering streamline,
1,2,3,4 and 5 is die mould part.1-1 is beading running roller, and 2-1 is auxiliary running roller, and 3-1 is flanging running roller, and 1-2,2-2,3-2 and 4-3 are groove (B3) shaping roller.4-1 upper roll wheel has protruding metal thin plate muscle mould, and lower roll wheel has corresponding matrix sheet metal muscle mould, stamps out strip sheet metal muscle (B2), stretch downwards during roll-in on sheet metal.4-2 is permanent magnetism running roller, and it act as 4-3 and fixes sheet metal when flanging, it is to avoid sheet metal rubs with 4-3.5-1 and 5-2 is rubber wheel, and 5-3 is plastic sheeting raw material rolling wheel, carries out overlay film between plastic sheeting input 5-1 and 5-2.
6 and 7 is raised line (B5) shaping roller, and 8 is die mould running roller.6, the lower roll wheel of 7 and 8 is short axle, and it act as metal die thin plate and starts from 6 the most sagging, and the effect of short axle avoids contour plate to collide with axle.
9,10 and 11 is shaping roller.Wherein 9-1,10-1 and 11-1 are tabular axle bed, and 11-1 is tabular axle bed, and bottom is unsettled, and combination running roller stretches in molding cavity, to ensure rectangular cavities closed moulding.
9-2,10-2 and 11-2 are combination running roller, it is therefore an objective to limit running roller and the width of axle, and it act as avoiding contour plate and running roller and axle collision.12 and 14 shaping roller wheels.12-1 is permanent magnetism flanging running roller, and it act as during flanging preventing edges of boards from bending in finished product cavity.14-2 is that permanent magnetism waterproof adhesive tape compresses running roller, and its adhesive tape acting as 14-1 stretches between 14-2 and finished product groove, prevents edges of boards from bending in finished product cavity during viscous moulding bar.
12-3 and 14-4 is permanent magnetism shaping running roller, utilizes the effect of magnetic force to ensure that 14-3 and 14-5 keeps finished product cavity not deform during shaping.
13-1 is edge roller, and it act as pressure occlusion limit (B1), makes finished product cavity firm closure.
4-2,12-1,14-2,12-3 and 14-4, for permanent magnetism running roller, be a kind of along the internal drilling of running roller limit, inlay permanent magnetism cylinder, make running roller with magnetic force (Figure 26).
B is finished product.
Length between 6 to 11 is not shorter than finished product length.Torsional deformation when avoiding contour plate molding.
Accompanying drawing illustrates:
Fig. 1 to Figure 16: forming press die mould running roller packet decomposition figure.
Figure 17: forming press die mould running roller packet end view.
Figure 18: forming press running roller flow process schematic top plan view.
Figure 19: forming press roll flow process schematic side view.
Figure 20 to Figure 25: roll packet enlarged drawing.
Figure 26: permanent magnetism running roller magnet inlays schematic diagram.
In accompanying drawing, mark is described below:
A1: sheet metal stock roll.A2: raw material feeding running roller.A3: automatic gauging plate shearing machine.1-1: beading running roller.2-1: auxiliary running roller.3-1: flanging running roller.1-2,2-2,3-2,4-3: groove (B3) shaping roller.4-1: stamped metal thin plate muscle (B2) running roller.4-2: permanent magnetism running roller.5-1,5-2: rubber rolling.5-3: plastic sheeting raw material rolling wheel.6-1,7-1: raised line (B5) shaping roller.8-1: die mould running roller.9,10,11: shaping roller.9-1,10-1,11-1: tabular axle bed.9-2,10-2,11-2: combination running roller.12: shaping roller wheels.12-1: permanent magnetism flanging running roller.12-2: shaping running roller.12-3: permanent magnetism shaping running roller.12-4: shaping running roller.13-1 flanging running roller.14: shaping roller wheels.14-1: waterproof adhesive tape raw material rolling wheel.14-2 permanent magnetism waterproof adhesive tape contact roller.14-3: shaping running roller.14-4: permanent magnetism shaping running roller.14-5 shaping running roller.B: finished product end view.B1: occlusion limit.B2: sheet metal muscle.B3: groove.B4: waterproof adhesive tape.B5: raised line.C1: running roller.C2: inlay permanent-magnet.
Claims (7)
1. the inline process (hereinafter referred to as: inline process) that sheet metal is rolled into materials for wall shape rectangle closed shape or sheet metal rectangle closed shape, it is characterized in that: streamline by feeding, die mould, molding and four parts of shaping form, which use the process programs such as stamped metal sheet metal muscle running roller, combination running roller, unsettled axle bed, major and minor axis collocation, permanent magnetism running roller and shaping roller wheels.
Inline process the most according to claim 1, it is characterized in that: stamped metal sheet metal muscle running roller (4-1), it is that in one, roller has protruding metal thin plate muscle mould, lower roll has corresponding matrix sheet metal muscle mould, stamps out the running roller of strip sheet metal muscle (B2) during roll-in on sheet metal.
Inline process the most according to claim 1, it is characterised in that: combination running roller (9-2,10-2 and 11-2), is a kind of by two, left and right half running roller, the running roller that middle splint shape axle bed (9-1,10-1 and 11-1) is combined into.
Inline process the most according to claim 1, it is characterised in that: unsettled axle bed (11-1), be a kind of running roller vertical lower be suspension area, tabular axle bed favours the axle bed outside suspension area.
Inline process the most according to claim 1, it is characterised in that: major and minor axis (6,7 and 8), upper roll wheel is major axis, and lower roll wheel is short axle.
Inline process the most according to claim 1, it is characterised in that: permanent magnetism running roller (4-2,12-1,14-2,12-3 and 14-4), it is a kind of along running roller limit drilling on inner side, inlays permanent magnetism cylinder, make running roller with the running roller of magnetic force (Fig. 5).
Inline process the most according to claim 1, it is characterized in that: (12 and 14) are shaping roller wheels, (12-2,12-4,14-3 and 14-5) shaping running roller, (12-2 with 14-4) permanent magnet combination running roller, (12-1 with 14-2) permanent magnetism function running roller become.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610491942.3A CN105964829A (en) | 2016-06-29 | 2016-06-29 | Molding assembly line process for outer housing of color steel foamed cement sandwich plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610491942.3A CN105964829A (en) | 2016-06-29 | 2016-06-29 | Molding assembly line process for outer housing of color steel foamed cement sandwich plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105964829A true CN105964829A (en) | 2016-09-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610491942.3A Pending CN105964829A (en) | 2016-06-29 | 2016-06-29 | Molding assembly line process for outer housing of color steel foamed cement sandwich plate |
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| CN (1) | CN105964829A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108772456A (en) * | 2018-04-26 | 2018-11-09 | 常州市常蒸制冷科技有限公司 | The preparation method of metal tube for refrigeration equipment |
| CN113427601A (en) * | 2021-05-11 | 2021-09-24 | 刘青 | Integrated preparation process of foamed cement sandwich color steel plate |
-
2016
- 2016-06-29 CN CN201610491942.3A patent/CN105964829A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108772456A (en) * | 2018-04-26 | 2018-11-09 | 常州市常蒸制冷科技有限公司 | The preparation method of metal tube for refrigeration equipment |
| CN113427601A (en) * | 2021-05-11 | 2021-09-24 | 刘青 | Integrated preparation process of foamed cement sandwich color steel plate |
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| C06 | Publication | ||
| PB01 | Publication | ||
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20160928 |