CN105956255A - Method for checking composite stiffness of non-end contact type taper leaf root enhanced main and auxiliary leaf springs - Google Patents

Method for checking composite stiffness of non-end contact type taper leaf root enhanced main and auxiliary leaf springs Download PDF

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CN105956255A
CN105956255A CN201610272799.9A CN201610272799A CN105956255A CN 105956255 A CN105956255 A CN 105956255A CN 201610272799 A CN201610272799 A CN 201610272799A CN 105956255 A CN105956255 A CN 105956255A
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gamma
spring
delta
main
main spring
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CN105956255B (en
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周长城
赵雷雷
邵明磊
汪晓
刘灿昌
于曰伟
王凤娟
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Shandong University of Technology
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Shandong University of Technology
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/20Design optimisation, verification or simulation
    • G06F30/23Design optimisation, verification or simulation using finite element methods [FEM] or finite difference methods [FDM]
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F1/00Springs
    • F16F1/02Springs made of steel or other material having low internal friction; Wound, torsion, leaf, cup, ring or the like springs, the material of the spring not being relevant
    • F16F1/18Leaf springs
    • F16F1/185Leaf springs characterised by shape or design of individual leaves
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/10Geometric CAD
    • G06F30/17Mechanical parametric or variational design

Abstract

The invention relates to a method for checking the composite stiffness of non-end contact type taper leaf root enhanced main and auxiliary leaf springs, and belongs to the technical field of suspension leaf springs. The composite stiffness of the main and auxiliary leaf springs can be checked according to the structural parameter and elastic modulus of each main leaf spring and auxiliary leaf spring of the non-end contact type taper leaf root enhanced variable cross-section main and auxiliary leaf springs. An example and ANSYS simulation verification show that, the method for checking the composite stiffness of the non-end contact type taper leaf root enhanced variable cross-section main and auxiliary leaf springs provided by the invention is correct, and the method can obtain an accurate and reliable composite stiffness checking value of the main and auxiliary leaf springs, so that the design level, the product quality and performance and the vehicle ride comfort of the non-end contact type taper leaf root enhanced variable cross-section main and auxiliary leaf springs can be improved; and meanwhile, the design and testing expenses can be reduced, and the product development speed can be accelerated.

Description

The Method for Checking of the few sheet root reinforced major-minor spring complex stiffness of non-ends contact formula
Technical field
The present invention relates to vehicle suspension leaf spring, be the few sheet root reinforced major-minor spring complex stiffness of non-ends contact formula especially Method for Checking.
Background technology
In order to meet vehicle suspension variation rigidity design requirement under different loads, generally few sheet variable-section steel sheet spring is designed as Major-minor spring, wherein, main spring is designed with certain gap at the contact that connects with auxiliary spring, it is ensured that when load works load more than auxiliary spring After lotus, major-minor spring contacts and cooperatively works.Owing to the stress of the 1st main spring of variable cross-section is complicated, it is subjected to vertical load Lotus, simultaneously also subject to torsional load and longitudinal loading, therefore, the thickness of the end flat segments of the 1st main spring designed by reality With thickness and the length that length is more than his each main spring, the most mostly use the non-few main spring of sheet variable cross-section waiting structure in end;Meanwhile, for Strengthen the stress intensity of few sheet parabolic type variable cross-section major-minor spring, generally between root flat segments and parabolic segment, set up one oblique Line segment, i.e. uses few sheet variable cross-section major-minor spring that root is reinforced.It addition, for the design meeting major-minor spring different composite rigidity Requirement, generally uses the auxiliary spring of different length, and the most main spring is the most different from the contact position of auxiliary spring, and therefore, major-minor spring can be divided into end Portion's contact and non-ends contact formula, wherein, in the case of identical auxiliary spring root flat segments thickness and sheet number, non-ends contact formula The complex stiffness of major-minor spring is less than the complex stiffness of ends contact formula.The complex stiffness of major-minor spring has weight to vehicle ride performance Affect, then, wait owing to main spring end flat segments is non-structure, auxiliary spring length to strengthen with oblique line less than main spring length and root After section, and the contact of major-minor spring, having internal force and Coupling Deformation between main spring and auxiliary spring, therefore, non-ends contact formula root adds The deformation that the few sheet variable-section steel sheet spring of strong type is located at an arbitrary position calculates extremely complex, fails to provide non-ends contact the most always The complex stiffness Method for Checking of the few sheet root reinforced major-minor spring of formula.At present, despite people's once few sheet variable cross-section reinforced to root The deformation of main spring, uses ANSYS modeling and simulating method, but the method can only be to the few sheet variable cross-section providing actual design structure The deformation of leaf spring and complex stiffness carry out simulating, verifying, it is impossible to provide accurate analytical design method formula, solve it is thus impossible to meet Analysis design and the requirement of suspension leaf spring modernization CAD design software development.
Therefore, it is necessary to set up the few sheet root reinforced variable cross-section major-minor spring complex stiffness of a kind of non-ends contact formula accurate, reliable Method for Checking, meet that Vehicle Industry is fast-developing and requirement to few sheet variable cross-section major-minor Precise Design for Laminated Spring, improve and become The design level of section steel flat spring, product quality and performances and vehicle ride performance;Meanwhile, design and test fee are reduced With, accelerate product development speed.
Summary of the invention
For defect present in above-mentioned prior art, the technical problem to be solved is to provide a kind of easy, reliably The Method for Checking of the few sheet root reinforced major-minor spring complex stiffness of non-ends contact formula, it checks flow chart, as shown in Figure 1;Non- The few sheet root reinforced major-minor spring of ends contact formula is symmetrical structure, can regard symmetrical half spring as cantilever beam, will be symmetrical Centrage regards the fixing root of half spring as, regards main spring end stress point and auxiliary spring ends contact stress point as half major and minor The end points of spring, one hemihedrism structural representation, as in figure 2 it is shown, include: main spring 1, root shim 2, auxiliary spring 3, end Each of portion's pad 4, main spring 1 and auxiliary spring 3 is by root flat segments, oblique line section, parabolic segment, four sections of structures of end flat segments Becoming, wherein, leaf spring is played booster action by oblique line section.Between each root of main spring 1 and with auxiliary spring 3 and each root thereof Between be provided with root shim 2, be provided with end pad 4, the material of end pad 4 between each end flat segments of main spring 1 Material for carbon fibre composite, produces frictional noise during to prevent work.Wherein, the few reinforced master of sheet root of non-ends contact formula The width of auxiliary spring is b, half l of installing space3, a length of Δ l of oblique line section, elastic modelling quantity is E;Main reed number is m, The a length of L of half of main springM, the distance of the root of oblique line section to main spring end points is l2M, the end of oblique line section is to main spring end points Distance is l2Mp;The thickness of the root flat segments of each main spring is h2M, the end thickness of oblique line section is h2Mp, the thickness of oblique line section Degree compares γM=h2Mp/h2M;The non-thickness waiting structure, i.e. the end flat segments of the 1st main spring of end flat segments of each main spring and length Degree, more than the thickness of end flat segments and the length of other each main spring;The thickness of the end flat segments of each main spring is h1i, The thickness of the parabolic segment of each main spring is than for βi=h1i/h2Mp, the length of the end flat segments of each main spring I=1,2 ..., m.The a length of L of half of auxiliary springA, auxiliary spring contact is l with the horizontal range of main spring end points0=LM-LA, auxiliary spring oblique line The root of section is l to the distance of auxiliary spring end points2A, the distance of the end of auxiliary spring oblique line section to auxiliary spring end points is l2Ap;Auxiliary spring sheet number is N, the thickness of the root flat segments of each auxiliary spring is h2A, the end thickness of auxiliary spring oblique line section is h2Ap, the thickness of each oblique line section Compare γA=h2Ap/h2A;The thickness of the end flat segments of each auxiliary spring is hA1j, the thickness ratio of the parabolic segment of each auxiliary spring is βAj=hA1j/h2Ap, the length of the end flat segments of each auxiliary springI=1,2 ..., n.Auxiliary spring contact and main spring parabolic Between line segment, vertical distance is major-minor spring gap delta, when load works load more than auxiliary spring, and auxiliary spring contact and the main spring of m sheet Parabolic segment in certain point contact;After major-minor spring contacts, the end points stress of each main spring and auxiliary spring is unequal, and m The main spring of sheet is in addition to by end points power, also by the end points support force of auxiliary spring;Complex stiffness after the contact of major-minor spring is by major-minor spring The structural parameters of each are determined, and should meet the design required value of complex stiffness.Structure at each main spring and auxiliary spring is joined In the case of number and elastic modelling quantity give, the complex stiffness of sheet root reinforced major-minor spring few to non-ends contact formula checks.
For solving above-mentioned technical problem, the few sheet root reinforced major-minor spring complex stiffness of non-ends contact formula provided by the present invention Method for Checking, it is characterised in that the following step that checks of employing:
(1) the end points deformation coefficient G of each root main spring of reinforced variable cross-section under end points stressing conditionsx-EiCalculate:
According to the width b of the few sheet root reinforced variable cross-section major-minor spring of non-ends contact formula, the length Δ l of oblique line section, elastic modulus E; Half length L of main springM, the root of main spring parabolic segment is to distance l of main spring end points2Mp, the root of main spring oblique line section is to main Distance l of spring end points2M, the thickness of main spring oblique line section compares γM, main reed number m, wherein, the parabolic segment of i-th main spring Thickness compare βi, i=1,2 ..., m, the end points deformation coefficient G to the reinforced main spring of each root under end points stressing conditionsx-Ei Calculate, i.e.
G x - E i = 4 ( L M 3 - l 2 M 3 ) E b + 4 l 2 M p 3 ( 2 - β i 3 ) Ebγ M 3 + 6 Δ l Ebγ M 2 ( γ M - 1 ) 3 ( 4 l 2 M p 2 γ M - l 2 M p 2 - 3 l 2 M p 2 γ M 2 + 3 l 2 M 2 γ M 2 - 4 l 2 M 2 γ M 3 ) + 6 Δ l Ebγ M 2 ( γ M - 1 ) 3 ( l 2 M 2 γ M 4 - 2 l 2 M p l 2 M γ M + 2 l 2 M p 2 γ M 2 lnγ M + 2 l 2 M 2 γ M 2 lnγ M + 2 l 2 M p l 2 M γ M 3 ) - 24 l 2 M p l 2 M γ M 2 Δllnγ M Ebγ M 2 ( γ M - 1 ) 3 , i = 1 , 2 , ... , m ;
(2) the deformation coefficient G at parabolic segment with auxiliary spring contact point of the main spring of m sheet under end points stressing conditionsx-CDCalculate:
According to the width b of the few sheet root reinforced variable cross-section major-minor spring of non-ends contact formula, the length Δ l of oblique line section, elastic modulus E; Half length L of main springM, the root of main spring parabolic segment is to distance l of main spring end points2Mp, the root of main spring oblique line section section arrives Distance l of main spring end points2M, the thickness of main spring oblique line section compares γM;Auxiliary spring contact and horizontal range l of main spring end points0, main reed Number m, to the deformation coefficient G at parabolic segment with auxiliary spring contact point of the main spring of m sheet under end points stressing conditionsx-CDCount Calculate, i.e.
G x - C D = 4 L M 3 - 6 l 0 L M 2 - 4 l 2 M 3 + 6 l 0 l 2 M 2 E b + 8 l 2 M p 3 + 16 l 2 M p 3 / 2 l 0 3 / 2 - 24 l 2 M p 2 l 0 Ebγ M 3 - 6 l 0 Δ l ( l 2 M p + l 2 M γ M ) Ebγ M 2 + 6 Δ l Ebγ M 2 ( γ M - 1 ) 3 ( 4 l 2 M p 2 γ M - l 2 M p 2 - 3 l 2 M p 2 γ M 2 + 3 l 2 M 2 γ M 2 - 4 l 2 M 2 γ M 3 + l 2 M 2 γ M 4 - 2 l 2 M p l 2 M γ M ) + 6 Δ l Ebγ M 2 ( γ M - 1 ) 3 ( 2 l 2 M p 2 γ M 2 lnγ M + 2 l 2 M 2 γ M 2 lnγ M + 2 l 2 M p l 2 M γ M 3 - 4 l 2 M p l 2 M γ M 2 lnγ M ) ;
(3) the end points deformation coefficient G of the main spring of m sheet under major-minor spring contact point stressing conditionsx-EpmCalculate:
According to the width b of the few sheet root reinforced variable cross-section major-minor spring of non-ends contact formula, the length Δ l of oblique line section, elastic modulus E; Half length L of main springM, the root of main spring parabolic segment is to distance l of main spring end points2MpL, the root of main spring oblique line section is to main Distance l of spring end points2M, the thickness of main spring oblique line section compares γM;Auxiliary spring contact and horizontal range l of main spring end points0, main reed number M, the end points deformation coefficient G to the main spring of m sheet under major-minor spring contact point stressing conditionsx-EpmCalculate, i.e.
G x - E p m = 4 L M 3 - 6 l 0 L M 2 - 4 l 2 M 3 + 6 l 0 l 2 M 2 E b - 12 E b [ 3 Δ l ( l 2 M γ M - l 2 M p ) 2 2 ( γ M - 1 ) 3 - 21 2 M Δ l ( l 2 M γ M - l 2 M p ) ( γ M - 1 ) 2 - 3 Δ l ( l 2 M γ M - l 2 M p ) 2 2 ( γ M - 1 ) 3 γ M 2 - 2 l 2 M p Δ l ( l 2 M γ M - l 2 M p ) ( γ M - 1 ) 2 γ M 2 - Δl 3 ( γ M - 1 ) 3 lnγ M ] - 24 l 0 l 2 M p 2 - 8 l 2 M p 3 - 16 l 0 3 / 2 l 2 M p 3 / 2 Ebγ M 3 - 6 l 0 Δ l ( l 2 M γ M - l 2 M p ) Ebγ M 2 ;
(4) the deformation coefficient G at parabolic segment with auxiliary spring contact point of the main spring of m sheet under major-minor spring contact point stressing conditionsx-CDpMeter Calculate:
According to the width b of the few sheet root reinforced variable cross-section major-minor spring of non-ends contact formula, the length Δ l of oblique line section, the one of installing space Half l3=55mm, elastic modulus E;Half length L of main springM, the root of main spring parabolic segment is to the distance of main spring end points l2Mp, distance l of the root of main spring oblique line section to main spring end points2M, the thickness of main spring oblique line section compares γM;Auxiliary spring contact and main spring Horizontal range l of end points0, main reed number m, to the main spring of m sheet under major-minor spring contact point stressing conditions in parabolic segment with secondary Deformation coefficient G at spring contact pointx-CDpCalculate, i.e.
G x - CD p = 4 ( L M - l 2 M ) ( L M 2 - 3 l 0 L M + L M l 2 M + 3 l 0 2 - 3 l 0 l 2 M + l 2 M 2 ) E b - 12 E b [ l 0 2 Δ l ( γ M - 1 ) 2 - 3 Δ l ( l 2 M γ M - l 2 M p ) 2 2 ( γ M - 1 ) 3 + 2 l 2 M p Δ l ( Δ l - l 2 M p - l 0 γ M + l 2 M γ M ) ( γ M - 1 ) 2 γ M 2 + Δ l [ 2 l 0 3 Δ l ( γ M - 1 ) ( l 2 M γ M - l 2 M p ) + 3 L M 2 - 2 L M l 0 - 2 L M l 2 M γ M ] 2 ( γ M - 1 ) 3 + Δ l ( 2 L M l 0 γ M - 4 L M l 2 M - 6 L M l 3 - 6 L M Δ l - l 0 2 γ M 2 + 2 l 0 2 γ M - l 0 2 + 2 l 0 l 2 M γ M 2 - 6 l 0 l 2 M γ M - 2 l 0 l 3 γ M ) 2 ( γ M - 1 ) 3 + Δ l ( 4 l 0 l 2 M + 2 l 0 l 3 - 2 l 0 Δlγ M + 2 l 0 Δ l - l 2 M 2 γ M 2 + 4 l 2 M 2 γ M + 2 l 2 M l 3 γ M + 4 l 2 M l 3 + 2 l 2 M Δlγ M + 4 l 2 M Δ l ) 2 ( γ M - 1 ) 3 + Δ l ( 3 l 3 2 + 6 l 3 Δ l + 3 Δl 2 ) 2 ( γ M - 1 ) 3 - Δl 3 lnγ M ( γ M - 1 ) 3 ] + 12 Ebγ M 3 ( 2 l 2 p 2 - 12 l 0 l 2 M p - 6 l 0 2 3 l 2 M p 2 + 16 l 0 3 / 2 3 l 2 M p 3 / 2 ) ;
(5) the end points deformation coefficient G of each root reinforced variable cross-section auxiliary springx-EAjAnd total end points deformation coefficient of n sheet superposition auxiliary spring Gx-EATCalculate:
According to the width b of the few sheet root reinforced variable cross-section major-minor spring of non-ends contact formula, the length Δ l of oblique line section, elastic modulus E; Half length L of auxiliary springA, the root of auxiliary spring parabolic segment is to distance l of auxiliary spring end points2Ap, the root of auxiliary spring oblique line section is to auxiliary spring Distance l of end points2A, the thickness of auxiliary spring oblique line section compares γA;Auxiliary spring sheet number n, wherein, the thickness of the parabolic segment of jth sheet auxiliary spring Compare βAj, j=1,2 ..., n, the end points deformation coefficient G to each auxiliary spring under end points stressing conditionsx-EAjCalculate, i.e.
G x - E A j = 4 ( L A 3 - l 2 A 3 ) E b + 4 l 2 A p 3 ( 2 - β A j 3 ) Ebγ A 3 + 6 Δ l Ebγ A 2 ( γ A - 1 ) 3 ( 4 l 2 A p 2 γ A - l 2 A p 2 - 3 l 2 A p 2 γ A 2 + 3 l 2 A 2 γ A 2 - 4 l 2 A 2 γ A 3 ) + 6 Δ l Ebγ A 2 ( γ A - 1 ) 3 ( l 2 A 2 γ A 4 - 2 l 2 A p l 2 A γ A + 2 l 2 A p 2 γ A 2 lnγ A + 2 l 2 A 2 γ A 2 lnγ A + 2 l 2 A p l 2 A γ A 3 ) - 24 l 2 A p l 2 A γ A 2 Δllnγ A Ebγ A 2 ( γ A - 1 ) 3 , j = 1 , 2 , ... , n ;
According to auxiliary spring sheet number n, the end points deformation coefficient G of each auxiliary springx-EAj, total end points deformation coefficient G to n sheet auxiliary springx-EATEnter Row calculates, i.e.
G x - E A T = 1 Σ j = 1 n 1 G x - E A j ;
(6) the complex stiffness K of the few sheet root reinforced variable cross-section major-minor spring of non-ends contact formulaMATChecking computations:
According to main reed number m, the thickness h of the root flat segments of each main spring2M, the thickness h of the root flat segments of each auxiliary spring2A, Calculated G in step (1)x-Ei, calculated G in step (2)x-CD, calculated G in step (3)x-Epm, step (4) calculated G inx-CDp, and calculated G in step (5)x-EAT, can be reinforced to non-ends contact formula sheet root less The complex stiffness K of variable cross-section major-minor springMATCheck, i.e.
K M A T = Σ i = 1 m - 1 2 h 2 M 3 G x - E i + 2 h 2 M 3 ( G x - E A T h 2 M 3 + G x - CD p h 2 A 3 ) G x - E m ( G x - E A T h 2 M 3 + G x - CD p h 2 A 3 ) - G x - E p m G x - C D h 2 A 3 .
The present invention has the advantage that than prior art
Wait structure owing to the end flat segments of each main spring is non-, and the length of auxiliary spring is less than the length of main spring, meanwhile, when major-minor spring connects After Chuing, the main spring of m sheet, in addition to by end points power, is also acted on by auxiliary spring contact support power in parabolic segment, therefore, first Before fail to provide the Method for Checking of the few sheet root reinforced variable cross-section major-minor spring complex stiffness of non-ends contact formula always.The present invention can The each main spring according to the few sheet root reinforced variable cross-section major-minor spring of non-ends contact formula and the structural parameters of auxiliary spring, elastic modelling quantity, The complex stiffness of sheet root reinforced variable cross-section major-minor spring few to non-ends contact formula checks.Imitated by example and ANSYS True checking understands, the checking computations side of the few sheet root reinforced variable cross-section major-minor spring complex stiffness of the non-ends contact formula that this invention is provided Method is correct, utilizes answering of the available few sheet root reinforced variable cross-section major-minor spring of the most non-ends contact formula of the method Close rigidity checking value, thus non-ends contact the formula few design level of sheet root reinforced variable cross-section major-minor spring, product matter can be improved Amount and performance and vehicle ride performance;Meanwhile, also can reduce design and testing expenses, accelerate product development speed.
Accompanying drawing explanation
In order to be more fully understood that the present invention, it is described further below in conjunction with the accompanying drawings.
Fig. 1 is the checking computations flow chart of the few sheet root reinforced major-minor spring complex stiffness of non-ends contact formula;
Fig. 2 is the half symmetrical structure schematic diagram of the few sheet root reinforced variable cross-section major-minor spring of non-ends contact formula;
Fig. 3 is the ANSYS deformation simulation cloud atlas of the few sheet root reinforced variable cross-section major-minor spring of non-ends contact formula of embodiment one;
Fig. 4 is the ANSYS deformation simulation cloud atlas of the few sheet root reinforced variable cross-section major-minor spring of non-ends contact formula of embodiment two.
Specific embodiments
Below by embodiment, the present invention is described in further detail.
Embodiment one: the width b=60mm of the few sheet root reinforced variable cross-section major-minor spring of certain non-ends contact formula, the length of oblique line section Degree Δ l=30mm, elastic modulus E=200GPa.Main reed number m=2, half length L of main springM=575mm, installing space Half l3=55mm, the root of main spring parabolic segment is to distance l of main spring end points2Mp=LM-l3-Δ l=490mm, main spring oblique line The root of section is to distance l of main spring end points2M=LM-l3=520mm;The root flat segments thickness h of each main spring2M=11mm, main End thickness h of spring oblique line section2Mp=10.23mm, the thickness of main spring oblique line section compares γM=h2Mp/h2M=0.93;1st main spring The thickness h of end flat segments11=7mm, the thickness of the parabolic segment of the 1st main spring compares β1=h11/h2Mp=0.69;2nd main spring The thickness h of end flat segments12=6mm, the thickness of the parabolic segment of the 2nd main spring compares β2=h12/h2Mp=0.59.Auxiliary spring sheet Number n=1, half length L of this sheet auxiliary springA=375mm, the root of auxiliary spring parabolic segment is to distance l of auxiliary spring end points2Ap=LA- l3-Δ l=290mm, distance l of the root of auxiliary spring oblique line section to auxiliary spring end points2A=LA-l3=320mm;Auxiliary spring root flat segments Thickness h2A=14mm, end thickness h of auxiliary spring oblique line section2Ap=13mm, the thickness ratio of auxiliary spring oblique line section γA=h2Ap/h2A=0.93;The thickness h of the end flat segments of this sheet auxiliary springA11=8mm, auxiliary spring parabolical thickness ratio βA1=hA11/h2Ap=0.62;Auxiliary spring contact and horizontal range l of main spring end points0=LM-LA=200mm.According to each main spring and pair The structural parameters of spring and elastic modelling quantity, the complex stiffness of sheet root reinforced variable cross-section major-minor spring few to this non-ends contact formula is carried out Checking computations.
The Method for Checking of the few sheet root reinforced major-minor spring complex stiffness of the non-ends contact formula that present example is provided, its checking computations Flow process is as it is shown in figure 1, concrete checking computations step is as follows:
(1) the end points deformation coefficient G of each root main spring of reinforced variable cross-section under end points stressing conditionsx-EiCalculate:
According to the width b=60mm of the few sheet root reinforced variable cross-section major-minor spring of this non-ends contact formula, the length of oblique line section Δ l=30mm, elastic modulus E=200GPa;Half length L of main springM=575mm, the root of main spring parabolic segment is to main spring Distance l of end points2Mp=490mm, distance l of the root of main spring oblique line section to main spring end points2M=520mm, main spring oblique line section Thickness compares γM=0.93, main reed number m=2, wherein, the thickness of the parabolic segment of the 1st main spring compares β1=0.69, the 2nd master The thickness of the parabolic segment of spring compares β2=0.59, to the 1st under end points stressing conditions and the 2nd root reinforced variable cross-section master The end points deformation coefficient G of springx-E1And Gx-E2It is respectively calculated, i.e.
G x - E 1 = 4 ( L M 3 - l 2 M 3 ) E b + 4 l 2 M p 3 ( 2 - β 1 3 ) Ebγ M 3 + 6 Δ l Ebγ M 2 ( γ M - 1 ) 3 ( 4 l 2 M p 2 γ M - l 2 M p 2 - 3 l 2 M p 2 γ M 2 + 3 l 2 M 2 γ M 2 - 4 l 2 M 2 γ M 3 ) + 6 Δ l Ebγ M 2 ( γ M - 1 ) 3 ( l 2 M 2 γ M 4 - 2 l 2 M p l 2 M γ M + 2 l 2 M p 2 γ M 2 lnγ M + 2 l 2 M 2 γ M 2 lnγ M + 2 l 2 M p l 2 M γ M 3 ) - 24 l 2 M p l 2 M γ M 2 Δllnγ M Ebγ M 2 ( γ M - 1 ) 3 = 107.53 mm 4 / N ,
G x - E 2 = 4 ( L M 3 - l 2 M 3 ) E b + 4 l 2 M p 3 ( 2 - β 2 3 ) Ebγ M 3 + 6 Δ l Ebγ M 2 ( γ M - 1 ) 3 ( 4 l 2 M p 2 γ M - l 2 M p 2 - 3 l 2 M p 2 γ M 2 + 3 l 2 M 2 γ M 2 - 4 l 2 M 2 γ M 3 ) + 6 Δ l Ebγ M 2 ( γ M - 1 ) 3 ( l 2 M 2 γ M 4 - 2 l 2 M p l 2 M γ M + 2 l 2 M p 2 γ M 2 lnγ M + 2 l 2 M 2 γ M 2 lnγ M + 2 l 2 M p l 2 M γ M 3 ) - 24 l 2 M p l 2 M γ M 2 Δllnγ M Ebγ M 2 ( γ M - 1 ) 3 = 113.42 mm 4 / N ;
(2) the deformation coefficient G at parabolic segment with auxiliary spring contact point of the main spring of m sheet under end points stressing conditionsx-CDCalculate:
According to the width b=60mm of the few sheet root reinforced variable cross-section major-minor spring of this non-ends contact formula, the length of oblique line section Δ l=30mm, elastic modulus E=200GPa;Half length L of main springM=575mm, the root of main spring parabolic segment is to main spring Distance l of end points2Mp=490mm, distance l of the root of main spring oblique line section to main spring end points2M=520mm, main spring oblique line section Thickness compares γM=0.93, auxiliary spring contact and horizontal range l of main spring end points0=200mm, main reed number m=2, to end points stress feelings The deformation coefficient G at parabolic segment with auxiliary spring contact point of the 2nd main spring under conditionx-CDCalculate, i.e.
G x - C D = 4 L M 3 - 6 l 0 L M 2 - 4 l 2 M 3 + 6 l 0 l 2 M 2 E b + 8 l 2 M p 3 + 16 l 2 M p 3 / 2 l 0 3 / 2 - 24 l 2 M p 2 l 0 Ebγ M 3 - 6 l 0 Δ l ( l 2 M p + l 2 M γ M ) Ebγ M 2 + 6 Δ l Ebγ M 2 ( γ M - 1 ) 3 ( 4 l 2 M p 2 γ M - l 2 M p 2 - 3 l 2 M p 2 γ M 2 + 3 l 2 M 2 γ M 2 - 4 l 2 M 2 γ M 3 + l 2 M 2 γ M 4 - 2 l 2 M p l 2 M γ M ) + 6 Δ l Ebγ M 2 ( γ M - 1 ) 3 ( 2 l 2 M p 2 γ M 2 lnγ M + 2 l 2 M 2 γ M 2 lnγ M + 2 l 2 M p l 2 M γ M 3 - 4 l 2 M p l 2 M γ M 2 lnγ M ) = 44.86 mm 4 / N ;
(3) the end points deformation coefficient G of the m sheet root main spring of reinforced variable cross-section under major-minor spring contact point stressing conditionsx-Ep2Calculate:
According to the width b=60mm of the few sheet root reinforced variable cross-section major-minor spring of this non-ends contact formula, the length of oblique line section Δ l=30mm, elastic modulus E=200GPa;Half length L of main springM=575mm, the root of main spring parabolic segment is to main spring Distance l of end points2Mp=490mm, distance l of the root of main spring oblique line section to main spring end points2M=520mm, main spring oblique line section Thickness compares γM=0.93, auxiliary spring contact and horizontal range l of main spring end points0=200mm, main reed number m=2, contact major-minor spring The end points deformation coefficient G of the 2nd main spring under some stressing conditionsx-Ep2Calculate, i.e.
G x - E p 2 = 4 L M 3 - 6 l 0 L M 2 - 4 l 2 M 3 + 6 l 0 l 2 M 2 E b - 12 E b [ 3 Δ l ( l 2 M γ M - l 2 M p ) 2 2 ( γ M - 1 ) 3 - 2 l 2 M Δ l ( l 2 M γ M - l 2 M p ) ( γ M - 1 ) 2 - 3 Δ l ( l 2 M γ M - l 2 M p ) 2 2 ( γ M - 1 ) 3 γ M 2 - 2 l 2 M p Δ l ( l 2 M γ M - l 2 M p ) ( γ M - 1 ) 2 γ M 2 - Δl 3 ( γ M - 1 ) 3 lnγ M ] - 24 l 0 l 2 M p 2 - 8 l 2 M p 3 - 16 l 0 3 / 2 l 2 M p 3 / 2 Ebγ M 3 -
6 l 0 Δ l ( l 2 M γ M - l 2 M p ) Ebγ M 2 = 44.86 mm 4 / N ;
(4) the m sheet root main spring of reinforced variable cross-section under major-minor spring contact point stressing conditions is at parabolic segment with auxiliary spring contact point Deformation coefficient Gx-CDpCalculate:
According to the width b=60mm of the few sheet root reinforced variable cross-section major-minor spring of this non-ends contact formula, the length of oblique line section Δ l=30mm, half l of installing space3=55mm, elastic modulus E=200GPa;Half length L of main springM=575mm, The root of main spring parabolic segment is to distance l of main spring end points2Mp=490mm, the distance of the root of main spring oblique line section to main spring end points l2M=520mm, the thickness of main spring oblique line section compares γM=0.93, auxiliary spring contact and horizontal range l of main spring end points0=200mm, main Reed number m=2, to the deformation system at parabolic segment with auxiliary spring contact point of the 2nd main spring under major-minor spring contact point stressing conditions Number Gx-CDpCalculate, i.e.
G x - CD p = 4 ( L M - l 2 M ) ( L M 2 - 3 l 0 L M + L M l 2 M + 3 l 0 2 - 3 l 0 l 2 M + l 2 M 2 ) E b - 12 E b [ l 0 2 Δ l ( γ M - 1 ) 2 - 3 Δ l ( l 2 M γ M - l 2 M p ) 2 2 ( γ M - 1 ) 3 + 2 l 2 M p Δ l ( Δ l - l 2 M p - l 0 γ M + l 2 M γ M ) ( γ M - 1 ) 2 γ M 2 + Δ l [ 2 l 0 3 Δ l ( γ M - 1 ) ( l 2 M γ M - l 2 M p ) + 3 L M 2 - 2 L M l 0 - 2 L M l 2 M γ M ] 2 ( γ M - 1 ) 3 + Δ l ( 2 L M l 0 γ M - 4 L M l 2 M - 6 L M l 3 - 6 L M Δ l - l 0 2 γ M 2 + 2 l 0 2 γ M - l 0 2 + 2 l 0 l 2 M γ M 2 - 6 l 0 l 2 M γ M - 2 l 0 l 3 γ M ) 2 ( γ M - 1 ) 3 + Δ l ( 4 l 0 l 2 M + 2 l 0 l 3 - 2 l 0 Δlγ M + 2 l 0 Δ l - l 2 M 2 γ M 2 + 4 l 2 M 2 γ M + 2 l 2 M l 3 γ M + 4 l 2 M l 3 + 2 l 2 M Δlγ M + 4 l 2 M Δ l ) 2 ( γ M - 1 ) 3 + Δ l ( 3 l 3 2 + 6 l 3 Δ l + 3 Δl 2 ) 2 ( γ M - 1 ) 3 - Δl 3 lnγ M ( γ M - 1 ) 3 ] + 12 Ebγ M 3 ( 2 l 2 p 2 - 12 l 0 l 2 M p - 6 l 0 2 3 l 2 M p 2 + 16 l 0 3 / 2 3 l 2 M p 3 / 2 ) = 23.29 mm 4 / N ;
(5) the end points deformation coefficient G of each root reinforced variable cross-section auxiliary springx-EAjAnd total end points deformation coefficient of n sheet superposition auxiliary spring Gx-EATCalculate:
According to the width b=60mm of the few sheet root reinforced variable cross-section major-minor spring of this non-ends contact formula, the length of oblique line section Δ l=30mm, elastic modulus E=200GPa;Auxiliary spring sheet number n=1, the half length of this sheet root reinforced variable cross-section auxiliary spring LA=375mm, the root of auxiliary spring parabolic segment is to distance l of auxiliary spring end points2Ap=290mm, the root of auxiliary spring oblique line section is to auxiliary spring Distance l of end points2A=320mm, the thickness of auxiliary spring oblique line section compares γA=0.93, the thickness of auxiliary spring parabolic segment compares βA1=0.62, End points deformation coefficient G to this sheet root reinforced variable cross-section auxiliary spring under end points stressing conditionsx-EA1Calculate, i.e.
G x - E A 1 = 4 ( L A 3 - l 2 A 3 ) E b + 4 l 2 A p 3 ( 2 - β A 1 3 ) Ebγ A 3 + 6 Δ l Ebγ A 2 ( γ A - 1 ) 3 ( 4 l 2 A p 2 γ A - l 2 A p 2 - 3 l 2 A p 2 γ A 2 + 3 l 2 A 2 γ A 2 - 4 l 2 A 2 γ A 3 ) + 6 Δ l Ebγ A 2 ( γ A - 1 ) 3 ( l 2 A 2 γ A 4 - 2 l 2 A p l 2 A γ A + 2 l 2 A p 2 γ A 2 lnγ A + 2 l 2 A 2 γ A 2 lnγ A + 2 l 2 A p l 2 A γ A 3 ) - 24 l 2 A p l 2 A γ A 2 Δllnγ A Ebγ A 2 ( γ A - 1 ) 3 = 27.71 mm 4 / N ;
According to auxiliary spring sheet number n=1, the end points deformation coefficient G of this auxiliary springx-EA1, total end points deformation coefficient G to this sheet auxiliary springx-EAT, Calculate, i.e.
G x - E A T = 1 Σ j = 1 n 1 G x - E A j = G x - E A 1 = 27.71 mm 4 / N ;
(6) the complex stiffness K of the few sheet root reinforced variable cross-section major-minor spring of non-ends contact formulaMATChecking computations:
According to main reed number m=2, the thickness h of the root flat segments of each main spring2M=11mm, the thickness of the root flat segments of this sheet auxiliary spring Degree h2A=14mm, calculated G in step (1)x-E1=107.53mm4/ N and Gx-E2=113.42mm4/ N, step (2) is fallen into a trap The G obtainedx-CD=44.86mm4/ N, calculated G in step (3)x-Ep2=44.86mm4/ N, step is calculated in (4) Gx-CDp=23.29mm4Calculated G in/N, and step (5)x-EAT=27.71mm4/ N, sheet few to this non-ends contact formula The complex stiffness K of root reinforced variable cross-section major-minor springMATCheck, i.e.
K M A T = Σ i = 1 m - 1 2 h 2 M 3 G x - E i + 2 h 2 M 3 ( G x - E A T h 2 M 3 + G x - CD p h 2 A 3 ) G x - E 2 ( G x - E A T h 2 M 3 + G x - CD p h 2 A 3 ) - G x - E p 2 G x - C D h 2 A 3 = 70.17 N / m m .
After major-minor spring concurs, in the case of main spring end points applies concentrfated load P=1780N, utilize complex stiffness value of calculation KMAT=70.17N/mm, the maximum of the half symmetrical structure of sheet root reinforced variable cross-section major-minor spring few to this non-ends contact formula Deformation checks, i.e.
f D m a x = 2 P K M A T = 50.73 m m .
Utilize ANSYS finite element emulation software, according to each master of the few sheet root reinforced variable cross-section major-minor spring of this non-ends contact formula Spring and the structural parameters of auxiliary spring and elastic modelling quantity, set up the ANSYS phantom of half symmetrical structure major-minor spring, divides net Lattice, and at the root applying fixed constraint of phantom, apply concentrfated load P=1780N at main spring end points, to this few sheet root The deformation of the major-minor spring of reinforced variable-section steel sheet spring carries out ANSYS emulation, and the ANSYS of this obtained major-minor spring becomes Shape emulation cloud atlas, as it is shown on figure 3, wherein, major-minor spring maximum deformation quantity f at endpoint locationDSmax=50.50mm.
Understand, in the case of same load, ANSYS simulating, verifying value f of this major-minor spring maximum distortionDSmax=50.50mm, with Maximum distortion f under rigidity checking valueDmaxThe relative deviation of=50.73mm is respectively 0.45%, and result shows that this invention is provided The Method for Checking of the few sheet root reinforced major-minor spring complex stiffness of non-ends contact formula be correct, complex stiffness checking computations value is accurate The most reliably.
Embodiment two: the width of the few sheet root reinforced variable cross-section major-minor spring of certain non-ends contact formula non-ends contact formula B=60mm, the length Δ l=30mm of oblique line section, elastic modulus E=200GPa.Main reed number m=2, the half length of main spring LM=600mm, half length L of main springM=600mm, the root of main spring parabolic segment is to distance l of main spring end points2Mp=LM- l3-Δ l=510mm, distance l of the root of main spring oblique line section to main spring end points2M=LM-l3=540mm;The root of each main spring is put down Straight section thickness h2M=12mm, end thickness h of main spring oblique line section2Mp=11mm, the thickness ratio of main spring oblique line section γM=h2Mp/h2M=0.92;The thickness h of the end flat segments of the 1st main spring11=7mm, the thickness of the parabolic segment of the 1st main spring Degree compares β1=h11/h2Mp=0.64;The thickness h of the end flat segments of the 2nd main spring12=6mm, the parabolic segment of the 2nd main spring Thickness compare β2=h12/h2Mp=0.55.Auxiliary spring sheet number n=1, half length L of this sheet auxiliary springA=410mm, auxiliary spring parabolic segment Root to distance l of auxiliary spring end points2Ap=LA-l3-Δ l=320mm, the distance of the root of auxiliary spring oblique line section to auxiliary spring end points l2A=LA-l3=350mm;The thickness h of the root flat segments of this sheet auxiliary spring2A=13mm, the end thickness of auxiliary spring oblique line section h2Ap=12mm, the thickness of auxiliary spring oblique line section compares γA=h2Ap/h2A=0.92;The thickness h of the end flat segments of auxiliary springA11=8mm, The parabolical thickness of auxiliary spring compares βA1=hA11/h2Ap=0.67;Auxiliary spring contact and horizontal range l of main spring end points0=LM- LA=190mm.According to each main spring and the structural parameters of auxiliary spring and elastic modelling quantity, sheet root few to this non-ends contact formula is strengthened The complex stiffness of type variable cross-section major-minor spring checks.
Use the method for designing identical with embodiment one and step, sheet root reinforced variable cross-section steel plates few to this non-ends contact formula The complex stiffness of the major-minor spring of spring checks, and specifically comprises the following steps that
(1) the end points deformation coefficient G of each root main spring of reinforced variable cross-section under end points stressing conditionsx-EiCalculate:
According to the width b=60mm of the few sheet root reinforced variable cross-section major-minor spring of this non-ends contact formula, the length of oblique line section Δ l=30mm, elastic modulus E=200GPa;Half length L of main springM=600mm, the root of main spring parabolic segment is to main spring Distance l of end points2Mp=510mm, distance l of the root of main spring oblique line section to main spring end points2M=540mm, main spring oblique line section Thickness compares γM=0.92, main reed number m=2, wherein, the thickness of the parabolic segment of the 1st main spring compares β1=0.64, the 2nd master The thickness of the parabolic segment of spring compares β2=0.55, the end points of the 1st main spring under end points stressing conditions and the 2nd main spring is deformed Coefficient Gx-E1And Gx-E2It is respectively calculated, i.e.
G x - E 1 = 4 ( L M 3 - l 2 M 3 ) E b + 4 l 2 M p 3 ( 2 - β 1 3 ) Ebγ M 3 + 6 Δ l Ebγ M 2 ( γ M - 1 ) 3 ( 4 l 2 M p 2 γ M - l 2 M p 2 - 3 l 2 M p 2 γ M 2 + 3 l 2 M 2 γ M 2 - 4 l 2 M 2 γ M 3 ) +
6 Δ l Ebγ M 2 ( γ M - 1 ) 3 ( l 2 M 2 γ M 4 - 2 l 2 M p l 2 M γ M + 2 l 2 M p 2 γ M 2 lnγ M + 2 l 2 M 2 γ M 2 lnγ M + 2 l 2 M p l 2 M γ M 3 ) - 24 l 2 M p l 2 M γ M 2 Δllnγ M Ebγ M 2 ( γ M - 1 ) 3 = 128.94 mm 4 / N ,
G x - E 2 = 4 ( L M 3 - l 2 M 3 ) E b + 4 l 2 M p 3 ( 2 - β 2 3 ) Ebγ M 3 + 6 Δ l Ebγ M 2 ( γ M - 1 ) 3 ( 4 l 2 M p 2 γ M - l 2 M p 2 - 3 l 2 M p 2 γ M 2 + 3 l 2 M 2 γ M 2 - 4 l 2 M 2 γ M 3 ) + 6 Δ l Ebγ M 2 ( γ M - 1 ) 3 ( l 2 M 2 γ M 4 - 2 l 2 M p l 2 M γ M + 2 l 2 M p 2 γ M 2 lnγ M + 2 l 2 M 2 γ M 2 lnγ M + 2 l 2 M p l 2 M γ M 3 ) - 24 l 2 M p l 2 M γ M 2 Δllnγ M Ebγ M 2 ( γ M - 1 ) 3 = 134.42 mm 4 / N ,
(2) deformation coefficient at parabolic segment with auxiliary spring contact point of the m sheet root main spring of reinforced variable cross-section under end points stressing conditions Gx-CDCalculate:
According to the width b=60mm of the few sheet root reinforced variable cross-section major-minor spring of this non-ends contact formula, the length of oblique line section Δ l=30mm, elastic modulus E=200GPa;Half length L of main springM=600mm, the root of main spring parabolic segment is to main spring Distance l of end points2Mp=510mm, distance l of the root of main spring oblique line section to main spring end points2M=540mm, main spring oblique line section Thickness compares γM=0.92;Auxiliary spring contact and horizontal range l of main spring end points0=190mm, main reed number m=2, to end points stress feelings The deformation coefficient G at parabolic segment with auxiliary spring contact point of the 2nd main spring under conditionx-CDCalculate, i.e.
G x - C D = 4 L M 3 - 6 l 0 L M 2 - 4 l 2 M 3 + 6 l 0 l 2 M 2 E b + 8 l 2 M p 3 + 16 l 2 M p 3 / 2 l 0 3 / 2 - 24 l 2 M p 2 l 0 Ebγ M 3 - 6 l 0 Δ l ( l 2 M p + l 2 M γ M ) Ebγ M 2 + 6 Δ l Ebγ M 2 ( γ M - 1 ) 3 ( 4 l 2 M p 2 γ M - l 2 M p 2 - 3 l 2 M p 2 γ M 2 + 3 l 2 M 2 γ M 2 - 4 l 2 M 2 γ M 3 + l 2 M 2 γ M 4 - 2 l 2 M p l 2 M γ M ) + 6 Δ l Ebγ M 2 ( γ M - 1 ) 3 ( 2 l 2 M p 2 γ M 2 lnγ M + 2 l 2 M 2 γ M 2 lnγ M + 2 l 2 M p l 2 M γ M 3 - 4 l 2 M p l 2 M γ M 2 lnγ M ) = 57.72 mm 4 / N ;
(3) the end points deformation coefficient G of the m sheet root main spring of reinforced variable cross-section under major-minor spring contact point stressing conditionsx-Ep2Calculate:
According to the width b=60mm of the few sheet root reinforced variable cross-section major-minor spring of this non-ends contact formula, the length of oblique line section Δ l=30mm, elastic modulus E=200GPa;Half length L of main springM=600mm, the root of main spring parabolic segment is to main spring Distance l of end points2Mp=510mm, distance l of the root of main spring oblique line section to main spring end points2M=540mm, main spring oblique line section Thickness compares γM=0.92;Auxiliary spring contact and horizontal range l of main spring end points0=190mm, main reed number m=2, contact major-minor spring The end points deformation coefficient G of the 2nd main spring under some stressing conditionsx-Ep2Calculate, i.e.
G x - E p 2 = 4 L M 3 - 6 l 0 L M 2 - 4 l 2 M 3 + 6 l 0 l 2 M 2 E b - 12 E b [ 3 Δ l ( l 2 M γ M - l 2 M p ) 2 2 ( γ M - 1 ) 3 - 2 l 2 M Δ l ( l 2 M γ M - l 2 M p ) ( γ M - 1 ) 2 - 3 Δ l ( l 2 M γ M - l 2 M p ) 2 2 ( γ M - 1 ) 3 γ M 2 - 2 l 2 M p Δ l ( l 2 M γ M - l 2 M p ) ( γ M - 1 ) 2 γ M 2 - Δl 3 ( γ M - 1 ) 3 lnγ M ] - 24 l 0 l 2 M p 2 - 8 l 2 M p 3 - 16 l 0 3 / 2 l 2 M p 3 / 2 Ebγ M 3 - 6 l 0 Δ l ( l 2 M γ M - l 2 M p ) Ebγ M 2 = 57.72 mm 4 / N ;
(4) the m sheet root main spring of reinforced variable cross-section under major-minor spring contact point stressing conditions is at parabolic segment with auxiliary spring contact point Deformation coefficient Gx-CDpCalculate:
According to the width b=60mm of the few sheet root reinforced variable cross-section major-minor spring of this non-ends contact formula, the half of installing space l3=60mm, the length Δ l=30mm of oblique line section, elastic modulus E=200GPa;Half length L of main springM=600mm, main The root of spring parabolic segment is to distance l of main spring end points2Mp=510mm, the distance of the root of main spring oblique line section to main spring end points l2M=540mm, the thickness of main spring oblique line section compares γM=0.92;Auxiliary spring contact and horizontal range l of main spring end points0=190mm, main Reed number m=2, to the deformation system at parabolic segment with auxiliary spring contact point of the 2nd main spring under major-minor spring contact point stressing conditions Number Gx-CDpCalculate, i.e.
G x - CD p = 4 ( L M - l 2 M ) ( L M 2 - 3 l 0 L M + L M l 2 M + 3 l 0 2 - 3 l 0 l 2 M + l 2 M 2 ) E b - 12 E b [ l 0 2 Δ l ( γ M - 1 ) 2 - 3 Δ l ( l 2 M γ M - l 2 M p ) 2 2 ( γ M - 1 ) 3 + 2 l 2 M p Δ l ( Δ l - l 2 M p - l 0 γ M + l 2 M γ M ) ( γ M - 1 ) 2 γ M 2 + Δ l [ 2 l 0 3 Δ l ( γ M - 1 ) ( l 2 M γ M - l 2 M p ) + 3 L M 2 - 2 L M l 0 - 2 L M l 2 M γ M ] 2 ( γ M - 1 ) 3 + Δ l ( 2 L M l 0 γ M - 4 L M l 2 M - 6 L M l 3 - 6 L M Δ l - l 0 2 γ M 2 + 2 l 0 2 γ M - l 0 2 + 2 l 0 l 2 M γ M 2 - 6 l 0 l 2 M γ M - 2 l 0 l 3 γ M ) 2 ( γ M - 1 ) 3 + Δ l ( 4 l 0 l 2 M + 2 l 0 l 3 - 2 l 0 Δlγ M + 2 l 0 Δ l - l 2 M 2 γ M 2 + 4 l 2 M 2 γ M + 2 l 2 M l 3 γ M + 4 l 2 M l 3 + 2 l 2 M Δlγ M + 4 l 2 M Δ l ) 2 ( γ M - 1 ) 3 + Δ l ( 3 l 3 2 + 6 l 3 Δ l + 3 Δl 2 ) 2 ( γ M - 1 ) 3 - Δl 3 lnγ M ( γ M - 1 ) 3 ] + 12 Ebγ M 3 ( 2 l 2 p 2 - 12 l 0 l 2 M p - 6 l 0 2 3 l 2 M p 2 + 16 l 0 3 / 2 3 l 2 M p 3 / 2 ) = 31.74 mm 4 / N ;
(5) the end points deformation coefficient G of each root reinforced variable cross-section auxiliary springx-EAjAnd total end points deformation coefficient of n sheet superposition auxiliary spring Gx-EATCalculate:
According to the width b=60mm of the few sheet root reinforced variable cross-section major-minor spring of this non-ends contact formula, the length of oblique line section Δ l=30mm, elastic modulus E=200GPa;Auxiliary spring sheet number n=1, half length L of this sheet auxiliary springA=410mm, auxiliary spring is thrown The root of thing line segment is to distance l of auxiliary spring end points2Ap=320mm, the distance of the root of auxiliary spring oblique line section to auxiliary spring end points l2A=350mm, the thickness of auxiliary spring oblique line section compares γA=0.92;The thickness of auxiliary spring parabolic segment compares βA1=0.67, to end points stress feelings The end points deformation coefficient G of this sheet auxiliary spring under conditionx-EA1Calculate, i.e.
G x - E A 1 = 4 ( L A 3 - l 2 A 3 ) E b + 4 l 2 A p 3 ( 2 - β A 1 3 ) Ebγ A 3 + 6 Δ l Ebγ A 2 ( γ A - 1 ) 3 ( 4 l 2 A p 2 γ A - l 2 A p 2 - 3 l 2 A p 2 γ A 2 + 3 l 2 A 2 γ A 2 - 4 l 2 A 2 γ A 3 ) + 6 Δ l Ebγ A 2 ( γ A - 1 ) 3 ( l 2 A 2 γ A 4 - 2 l 2 A p l 2 A γ A + 2 l 2 A p 2 γ A 2 lnγ A + 2 l 2 A 2 γ A 2 lnγ A + 2 l 2 A p l 2 A γ A 3 ) - 24 l 2 A p l 2 A γ A 2 Δllnγ A Ebγ A 2 ( γ A - 1 ) 3 = 36.13 mm 4 / N ;
This auxiliary spring sheet number n=1, the end points deformation coefficient G of this sheet root reinforced variable cross-section auxiliary springx-EA1, total to n sheet superposition auxiliary spring End points deformation coefficient Gx-EAT, i.e.
G x - E A T = 1 Σ j = 1 n 1 G x - E A j = G x - E A 1 = 36.13 mm 4 / N ;
(6) the complex stiffness K of the few sheet root reinforced variable cross-section major-minor spring of non-ends contact formulaMATChecking computations:
According to main reed number m=2, the thickness h of the root flat segments of each main spring2M=12mm, the thickness of the root flat segments of this sheet auxiliary spring Degree h2A=13mm, calculated G in step (1)x-E1=128.94mm4/ N and Gx-E2=134.42mm4/ N, step (2) is fallen into a trap The G obtainedx-CD=57.72mm4/ N, calculated G in step (3)x-Ep2=57.72mm4/ N, step is calculated in (4) Gx-CDp=31.74mm4Calculated G in/N, and step (5)x-EAT=36.13mm4/ N, sheet few to this non-ends contact formula The complex stiffness K of root reinforced variable cross-section major-minor springMATCheck, i.e.
K M A T = Σ i = 1 m - 1 2 h 2 M 3 G x - E i + 2 h 2 M 3 ( G x - E A T h 2 M 3 + G x - CD p h 2 A 3 ) G x - E 2 ( G x - E A T h 2 M 3 + G x - CD p h 2 A 3 ) - G x - E p 2 G x - C D h 2 A 3 = 70.53 N / m m .
After major-minor spring concurs, in the case of the end points of the main spring of half symmetrical structure applies concentrfated load P=1750N, utilize Complex stiffness checking computations value KMAT=70.53N/mm, the half of sheet root reinforced variable cross-section major-minor spring few to this non-ends contact formula The maximum distortion of symmetrical structure checks, i.e.
f D m a x = 2 P K M A T = 49.62 m m .
Utilize ANSYS finite element emulation software, according to each master of the few sheet root reinforced variable cross-section major-minor spring of this non-ends contact formula Spring and the structural parameters of auxiliary spring and elastic modelling quantity, set up the ANSYS phantom of half symmetrical structure major-minor spring, divides net Lattice, and apply fixed constraint at root, applying concentrfated load P=1750N at end points, sheet root few to this non-ends contact formula adds The deformation of strong type variable cross-section major-minor spring carries out ANSYS emulation, the ANSYS deformation simulation cloud atlas of this obtained major-minor spring, As shown in Figure 4, wherein, major-minor spring maximum deformation quantity f at endpoint locationDSmax=49.50mm.
Understand, in the case of same load, ANSYS simulating, verifying value f of this major-minor spring maximum distortionDSmax=49.50mm, with Maximum distortion f under rigidity checking valueDmaxThe relative deviation of=49.62mm is respectively 0.24%, and result shows that this invention is provided The Method for Checking of the few sheet root reinforced major-minor spring complex stiffness of non-ends contact formula be correct, complex stiffness checking computations value is accurate Really, reliably.

Claims (1)

  1. The Method for Checking of the few sheet root reinforced major-minor spring complex stiffness of the most non-ends contact formula, wherein, few reinforced change of sheet root cuts Face major-minor spring is to be made up of root flat segments, oblique line section, parabolic segment and end flat segments 4 sections, and wherein, oblique line section is to spring Play booster action;The non-thickness waiting structure, i.e. the end flat segments of the 1st main spring of end flat segments of each main spring and length, greatly The thickness of end flat segments and length in other each main spring;Auxiliary spring length is less than main spring length, when load acts as more than auxiliary spring Contact with certain point in main spring parabolic segment with auxiliary spring contact during load, the most non-ends contact formula major-minor spring;In each main spring and pair In the case of the structural parameters of spring, elastic modelling quantity are given, the complex stiffness of sheet root reinforced major-minor spring few to non-ends contact formula enters Row checking computations, concrete checking computations step is as follows:
    (1) the end points deformation coefficient G of each root main spring of reinforced variable cross-section under end points stressing conditionsx-EiCalculate:
    According to the width b of the few sheet root reinforced variable cross-section major-minor spring of non-ends contact formula, the length Δ l of oblique line section, elastic modulus E; Half length L of main springM, the root of main spring parabolic segment is to distance l of main spring end points2Mp, the root of main spring oblique line section is to main Distance l of spring end points2M, the thickness of main spring oblique line section compares γM, main reed number m, wherein, the parabolic segment of i-th main spring Thickness compare βi, i=1,2 ..., m, the end points deformation coefficient G to the reinforced main spring of each root under end points stressing conditionsx-Ei Calculate, i.e.
    G x - E i = 4 ( L M 3 - l 2 M 3 ) E b + 4 l 2 M p 3 ( 2 - β i 3 ) Ebγ M 3 + 6 Δ l Ebγ M 2 ( γ M - 1 ) 3 ( 4 l 2 M p 2 γ M - l 2 M p 2 - 3 l 2 M p 2 γ M 2 + 3 l 2 M 2 γ M 2 - 4 l 2 M 2 γ M 3 ) + 6 Δ l Ebγ M 2 ( γ M - 1 ) 3 ( l 2 M 2 γ M 4 - 2 l 2 M p l 2 M γ M + 2 l 2 M p 2 γ M 2 lnγ M + 2 l 2 M 2 γ M 2 lnγ M + 2 l 2 M p l 2 M γ M 3 ) - 24 l 2 M p l 2 M γ M 2 Δllnγ M Ebγ M 2 ( γ M - 1 ) 3 , i = 1 , 2 , ... , m ;
    (2) the deformation coefficient G at parabolic segment with auxiliary spring contact point of the main spring of m sheet under end points stressing conditionsx-CDCalculate:
    According to the width b of the few sheet root reinforced variable cross-section major-minor spring of non-ends contact formula, the length Δ l of oblique line section, elastic modulus E; Half length L of main springM, the root of main spring parabolic segment is to distance l of main spring end points2Mp, the root of main spring oblique line section section arrives Distance l of main spring end points2M, the thickness of main spring oblique line section compares γM;Auxiliary spring contact and horizontal range l of main spring end points0, main reed Number m, to the deformation coefficient G at parabolic segment with auxiliary spring contact point of the main spring of m sheet under end points stressing conditionsx-CDCount Calculate, i.e.
    G x - C D = 4 L M 3 - 6 l 0 L M 2 - 4 l 2 M 3 + 6 l 0 l 2 M 2 E b + 8 l 2 M p 3 + 16 l 2 M p 3 / 2 l 0 3 / 2 - 24 l 2 M p 2 l 0 Ebγ M 3 - 6 l 0 Δ l ( l 2 M p + l 2 M γ M ) Ebγ M 2 + 6 Δ l Ebγ M 2 ( γ M - 1 ) 3 ( 4 l 2 M p 2 γ M - l 2 M p 2 - 3 l 2 M p 2 γ M 2 + 3 l 2 M 2 γ M 2 - 4 l 2 M 2 γ M 3 + l 2 M 2 γ M 4 - 2 l 2 M p l 2 M γ M ) + 6 Δ l Ebγ M 2 ( γ M - 1 ) 3 ( 2 l 2 M p 2 γ M 2 lnγ M + 2 l 2 M 2 γ M 2 lnγ M + 2 l 2 M p l 2 M γ M 3 - 4 l 2 M p l 2 M γ M 2 lnγ M ) ;
    (3) the end points deformation coefficient G of the main spring of m sheet under major-minor spring contact point stressing conditionsx-EpmCalculate:
    According to the width b of the few sheet root reinforced variable cross-section major-minor spring of non-ends contact formula, the length Δ l of oblique line section, elastic modulus E; Half length L of main springM, the root of main spring parabolic segment is to distance l of main spring end points2MpL, the root of main spring oblique line section is to main Distance l of spring end points2M, the thickness of main spring oblique line section compares γM;Auxiliary spring contact and horizontal range l of main spring end points0, main reed number M, the end points deformation coefficient G to the main spring of m sheet under major-minor spring contact point stressing conditionsx-EpmCalculate, i.e.
    G x - E p m = 4 L M 3 - 6 l 0 L M 2 - 4 l 2 M 3 + 6 l 0 l 2 M 2 E b - 12 E b [ 3 Δ l ( l 2 M γ M - l 2 M p ) 2 2 ( γ M - 1 ) 3 - 2 l 2 M Δ l ( l 2 M γ M - l 2 M p ) ( γ M - 1 ) 2 - 3 Δ l ( l 2 M γ M - l 2 M p ) 2 2 ( γ M - 1 ) 3 γ M 2 - 2 l 2 M p Δ l ( l 2 M γ M - l 2 M p ) ( γ M - 1 ) 2 γ M 2 - Δl 3 ( γ M - 1 ) 3 lnγ M ] - 24 l 0 l 2 M p 2 - 8 l 2 M p 3 - 16 l 0 3 / 2 l 2 M p 3 / 2 Ebγ M 3 - 6 l 0 Δ l ( l 2 M γ M - l 2 M p ) Ebγ M 2 ;
    (4) the deformation coefficient G at parabolic segment with auxiliary spring contact point of the main spring of m sheet under major-minor spring contact point stressing conditionsx-CDpMeter Calculate:
    According to the width b of the few sheet root reinforced variable cross-section major-minor spring of non-ends contact formula, the length Δ l of oblique line section, the one of installing space Half l3=55mm, elastic modulus E;Half length L of main springM, the root of main spring parabolic segment is to the distance of main spring end points l2Mp, distance l of the root of main spring oblique line section to main spring end points2M, the thickness of main spring oblique line section compares γM;Auxiliary spring contact and main spring Horizontal range l of end points0, main reed number m, to the main spring of m sheet under major-minor spring contact point stressing conditions in parabolic segment with secondary Deformation coefficient G at spring contact pointx-CDpCalculate, i.e.
    G x - CD p = 4 ( L M - l 2 M ) ( L M 2 - 3 l 0 L M + L M l 2 M + 3 l 0 2 - 3 l 0 l 2 M + l 2 M 2 ) E b - 12 E b [ l 0 2 Δ l ( γ M - 1 ) 2 - 3 Δ l ( l 2 M γ M - l 2 M p ) 2 2 ( γ M - 1 ) 3 + 2 l 2 M p Δ l ( Δ l - l 2 M p - l 0 γ M + l 2 M γ M ) ( γ M - 1 ) 2 γ M 2 + Δ l [ 2 l 0 3 Δ l ( γ M - 1 ) ( l 2 M γ M - l 2 M p ) + 3 L M 2 - 2 L M l 0 - 2 L M l 2 M γ M ] 2 ( γ M - 1 ) 3 + Δ l ( 2 L M l 0 γ M - 4 L M l 2 M - 6 L M l 3 - 6 L M Δ l - l 0 2 γ M 2 + 2 l 0 2 γ M - l 0 2 + 2 l 0 l 2 M γ M 2 - 6 l 0 l 2 M γ M - 2 l 0 l 3 γ M ) 2 ( γ M - 1 ) 3 + Δ l ( 4 l 0 l 2 M + 2 l 0 l 3 - 2 l 0 Δlγ M + 2 l 0 Δ l - l 2 M 2 γ M 2 + 4 l 2 M 2 γ M + 2 l 2 M l 3 γ M + 4 l 2 M l 3 + 2 l 2 M Δlγ M + 4 l 2 M Δ l ) 2 ( γ M - 1 ) 3 + Δ l ( 3 l 3 2 + 6 l 3 Δ l + 3 Δl 2 ) 2 ( γ M - 1 ) 3 - Δl 3 lnγ M ( γ M - 1 ) 3 ] + 12 Ebγ M 3 ( 2 l 2 p 2 - 12 l 0 l 2 M p - 6 l 0 2 3 l 2 M p 2 + 16 l 0 3 / 2 3 l 2 M p 3 / 2 ) ;
    (5) the end points deformation coefficient G of each root reinforced variable cross-section auxiliary springx-EAjAnd total end points deformation coefficient of n sheet superposition auxiliary spring Gx-EATCalculate:
    According to the width b of the few sheet root reinforced variable cross-section major-minor spring of non-ends contact formula, the length Δ l of oblique line section, elastic modulus E; Half length L of auxiliary springA, the root of auxiliary spring parabolic segment is to distance l of auxiliary spring end points2Ap, the root of auxiliary spring oblique line section is to auxiliary spring Distance l of end points2A, the thickness of auxiliary spring oblique line section compares γA;Auxiliary spring sheet number n, wherein, the thickness of the parabolic segment of jth sheet auxiliary spring Compare βAj, j=1,2 ..., n, the end points deformation coefficient G to each auxiliary spring under end points stressing conditionsx-EAjCalculate, i.e.
    G x - E A j = 4 ( L A 3 - l 2 A 3 ) E b + 4 l 2 A p 3 ( 2 - β A j 3 ) Ebγ A 3 + 6 Δ l Ebγ A 2 ( γ A - 1 ) 3 ( 4 l 2 A p 2 γ A - l 2 A p 2 - 3 l 2 A p 2 γ A 2 + 3 l 2 A 2 γ A 2 - 4 l 2 A 2 γ A 3 ) + 6 Δ l Ebγ A 2 ( γ A - 1 ) 3 ( l 2 A 2 γ A 4 - 2 l 2 A p l 2 A γ A + 2 l 2 A p 2 γ A 2 lnγ A + 2 l 2 A 2 γ A 2 lnγ A + 2 l 2 A p l 2 A γ A 3 ) - 24 l 2 A p l 2 A γ A 2 Δllnγ A Ebγ A 2 ( γ A - 1 ) 3 , j = 1 , 2 , ... , n ;
    According to auxiliary spring sheet number n, the end points deformation coefficient G of each auxiliary springx-EAj, total end points deformation coefficient G to n sheet auxiliary springx-EATEnter Row calculates, i.e.
    G x - E A T = 1 Σ j = 1 n 1 G x - E A j ;
    (6) the complex stiffness K of the few sheet root reinforced variable cross-section major-minor spring of non-ends contact formulaMATChecking computations:
    According to main reed number m, the thickness h of the root flat segments of each main spring2M, the thickness h of the root flat segments of each auxiliary spring2A, Calculated G in step (1)x-Ei, calculated G in step (2)x-CD, calculated G in step (3)x-Epm, step (4) calculated G inx-CDp, and calculated G in step (5)x-EAT, can be reinforced to non-ends contact formula sheet root less The complex stiffness K of variable cross-section major-minor springMATCheck, i.e.
    K M A T = Σ i = 1 m - 1 2 h 2 M 3 G x - E i + 2 h 2 M 3 ( G x - E A T h 2 M 3 + G x - CD p h 2 A 3 ) G x - E m ( G x - E A T h 2 M 3 + G x - CD p h 2 A 3 ) - G x - E p m G x - C D h 2 A 3 .
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