CN105953224A - Saturated steam catalytic burner used for cement decomposition furnace - Google Patents
Saturated steam catalytic burner used for cement decomposition furnace Download PDFInfo
- Publication number
- CN105953224A CN105953224A CN201610443557.1A CN201610443557A CN105953224A CN 105953224 A CN105953224 A CN 105953224A CN 201610443557 A CN201610443557 A CN 201610443557A CN 105953224 A CN105953224 A CN 105953224A
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- CN
- China
- Prior art keywords
- inner sleeve
- saturated vapor
- burner
- saturated steam
- coal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D1/00—Burners for combustion of pulverulent fuel
- F23D1/02—Vortex burners, e.g. for cyclone-type combustion apparatus
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23B—METHODS OR APPARATUS FOR COMBUSTION USING ONLY SOLID FUEL
- F23B90/00—Combustion methods not related to a particular type of apparatus
- F23B90/04—Combustion methods not related to a particular type of apparatus including secondary combustion
- F23B90/06—Combustion methods not related to a particular type of apparatus including secondary combustion the primary combustion being a gasification or pyrolysis in a reductive atmosphere
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23K—FEEDING FUEL TO COMBUSTION APPARATUS
- F23K3/00—Feeding or distributing of lump or pulverulent fuel to combustion apparatus
- F23K3/02—Pneumatic feeding arrangements, i.e. by air blast
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23L—SUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
- F23L7/00—Supplying non-combustible liquids or gases, other than air, to the fire, e.g. oxygen, steam
- F23L7/002—Supplying water
- F23L7/005—Evaporated water; Steam
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23K—FEEDING FUEL TO COMBUSTION APPARATUS
- F23K2203/00—Feeding arrangements
- F23K2203/20—Feeding/conveying devices
- F23K2203/201—Feeding/conveying devices using pneumatic means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23K—FEEDING FUEL TO COMBUSTION APPARATUS
- F23K2900/00—Special features of, or arrangements for fuel supplies
- F23K2900/05081—Treating the fuel with catalyst to enhance combustion
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23L—SUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
- F23L2900/00—Special arrangements for supplying or treating air or oxidant for combustion; Injecting inert gas, water or steam into the combustion chamber
- F23L2900/07009—Injection of steam into the combustion chamber
Abstract
The invention discloses a saturated steam catalytic burner used for a cement decomposition furnace. The burner comprises an inner sleeve, a saturated steam channel, a catalyst tank, a conical chamfer and cyclone wind wings; the catalyst tank is connected with the saturated steam channel which is connected with the inner sleeve; and the outlet end of the inner sleeve is provided with the conical chamfer and the cyclone wind wings; saturated steam enters the saturated steam channel through the catalyst tank; coal air enters the inner sleeve from the inlet end of the inner sleeve, after the coal air is mixed with the saturated steam coming from the saturated steam channel at the variable-diameter position of the inner sleeve, the diffusion degree of coal powder is increased through the conical chamfer; meanwhile, by means of the cyclone wind wings, the coal powder and the saturated steam rotationally enter the decomposition furnace; and a backflow area is formed at the end portion of a coal pipe, and the purpose of generating CO and H2 is achieved. The saturated steam catalytic burner reduces the generation amount of fuel type nitrogen oxides, reduction components generated after the saturated steam is added can reduce more generated NOx, and the sewage charge and the running cost of a whole cement factory are reduced.
Description
Technical field
The present invention relates to field of environmental engineering, be specifically related to a kind of saturated vapor catalytic burner, particularly relate to a kind of for cement
The saturated vapor catalytic burner of dore furnace.
Background technology
At present, premature degradation stove design volume in cement plant is less than normal, and in order to control production cost, enterprise has to use valency
Soft coal that lattice are less expensive or use anthracite, causes the imperfect combustion of coal dust;And currently used burner be all
Excess air coefficient (i.e. the ratio of the air capacity of effective supply and theoretical air requirement during fuel combustion) more than 1 in the case of carry out coal
The burning of powder and the heating of raw material and decomposition, What is more, and kiln tail still uses traditional triple-channel burner (to use kiln tail one
Secondary blower fan air feed), and CaCO in dore furnace3Decomposition temperature scope is at 825~900 DEG C, it is not necessary to produce as kiln hood burner
Localized hyperthermia, once produces localized hyperthermia, while causing system skinning, also result in heating power waste, increases coal consumption, and
Produce substantial amounts of NOx, add the charges for disposing pollutants in cement plant, too increase the operating cost in whole cement plant simultaneously.
Some cement plant burner of decomposition furnace the most domestic, although eliminate kiln tail primary air fan, but simply at burner nozzle
The port of export uses Whirl deposite tank wing, changes the eddy flow direction of coal wind by force, reaches coal wind and mixes purpose more fully, but exist with
Lower problem: first, burner leading portion increase " Whirl deposite tank wing " coal wind resistance to flow output can be strengthened, make coal air quantity can not continuously,
Stably spraying into dore furnace, and Whirl deposite tank wing is short for service life, abrasion is very fast, and when there is worn out or serious wear, eddy flow is imitated
Fruit is deteriorated, and coal divides mixed effect will decline substantially.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of saturated vapor catalytic burner for cement decomposing furnace, adds full
After steam, promote fixed carbon Quick-gasifying, not only make soft coal or anthracite fixed carbon burning velocity improve more than 50%,
And substantial amounts of reduction component can be produced so that cement plant discharged nitrous oxides is up to standard, reduces higher cement plant charges for disposing pollutants and whole
The operating cost in individual cement plant.
For solving above-mentioned technical problem, the present invention provides a kind of saturated vapor catalytic burner for cement decomposing furnace, this burning
Device includes: inner sleeve, saturated vapor passage, catalyst tank, taper chamfering, Whirl deposite tank wing;Catalyst tank is led to saturated vapor
Road connects, and saturated vapor passage is connected with inner sleeve, is provided with taper chamfering and Whirl deposite tank wing at the inner sleeve port of export;Saturated vapor
Entering saturated vapor passage through catalyst tank, coal wind enters inner sleeve from inner sleeve arrival end, and from saturated vapor passage
Saturated vapor mix at inner sleeve reducing after, expanded the diffusance of coal dust by taper chamfering, simultaneously by Whirl deposite tank wing,
Make coal dust and saturated vapor rotate in dore furnace, form a recirculating zone at coal tube end, reach to generate CO and H2Purpose.
Being preferably, described catalyst tank includes a saturated vapor entrance, and two saturated vapor outlets, mid portion loads catalysis
Agent;Catalyst tank is provided with Pressure gauge and reserves installing port and draining pressure regulator valve.
Be preferably, described catalyst be shaped as latticed disk.
Being preferably, the angle of described taper chamfering is set to 13--15 °;Described Whirl deposite tank wing is equally distributed, Whirl deposite tank wing
Angle depend on the selection of coal.
Being preferably, described Whirl deposite tank wing has 8, and its swirl angle is 25 °.
It is preferably, outside inner sleeve, is additionally provided with outer sleeve, and for regulating outer sleeve and the inner sleeve regulation silk relative to position
Thick stick.
Being preferably, described saturated vapor derives from Technology in Surplus Heat Power Generation of Cement Factory main pipeline, and flow is 20 40kg/h, and pressure is 0.4
—0.6MPa。
Described saturated vapor passage can be one or more passage, preferably two-way saturated vapor passage.
Being preferably, described saturated vapor passage is positioned at leading portion at inner sleeve reducing with the link position of inner sleeve.
It is preferably, is provided with burner upper cover at inner sleeve arrival end.
Compared with prior art, the beneficial effects of the present invention is:
1, the burner of the present invention, it is ensured that in cement decomposing furnace while the normal combustion of coal dust and raw material catabolic process, make coal dust
In fixed carbon and saturated vapor through catalyst, fixed carbon Quick-gasifying, improve the coal dust tail-off time more than 50%, and
This reaction occurs under oxygen-lean atmosphere, decreases operating cost;
2, saturated vapor and the fixed carbon in coal dust react the reduction component generated, and are possible not only to suppress the generation of fuel type NOx,
And can reduce the thermal NO x generated, thus reduce the discharge capacity of cement plant fuel NO, not only improve
The air quality of cement plant periphery, but also decrease the charges for disposing pollutants in cement plant;
3, decrease dust during combustion with meagre oxygen to the furnace wall of cement decomposing furnace and washing away and abrasion dynamics of burner, improve equipment
Service life.
Accompanying drawing explanation
The present invention is further detailed explanation with detailed description of the invention below in conjunction with the accompanying drawings:
Fig. 1 is the vertical section structural map of burner of the present invention;
Fig. 2 is the top view of burner of the present invention;
Fig. 3 is the left view of burner of the present invention;
Fig. 4 is the structural representation of the catalyst tank of burner of the present invention;
Wherein description of reference numerals is as follows:
1 is saturated vapor entrance, and 2 is coal wind entrance, and 3 is catalyst tank, and 4 is saturated vapor passage, and 5 is adjusting screw, 6
For inner sleeve, 7 is outer sleeve, and 8 is taper chamfering, and 9 is burner upper cover, and 10 is Whirl deposite tank wing, and 12 go out for saturated vapor
Mouthful, 13 reserve installing port for Pressure gauge, and 14 is draining pressure regulator valve, and 15 is catalyst.
Detailed description of the invention
As depicted in figs. 1 and 2, a kind of saturated vapor catalytic burner for cement decomposing furnace of the present invention includes: inner sleeve 6,
Saturated vapor passage 4, catalyst tank 3, taper chamfering 8, Whirl deposite tank wing 10.Wherein, catalyst tank 3 and saturated vapor passage
4 connect, and saturated vapor passage 4 is connected with inner sleeve 6 that (saturated vapor passage 4 and inner sleeve 6 link position are positioned at inner sleeve 6
Leading portion at reducing), it is provided with taper chamfering 8 and Whirl deposite tank wing 10 at inner sleeve 6 port of export.Saturated vapor 1 is through catalyst tank 3
Two-way is divided to enter in saturated vapor passage 4.The catalyst promoting that coal dust reacts with saturated vapor is installed additional in catalyst tank 3,
Catalyst tank 3 plays regulation saturated vapor resistance and the effect of flow velocity simultaneously.In the embodiment shown in fig. 4, catalyst tank 3 is wrapped
Including a saturated vapor entrance 1, two saturated vapor outlets 12, mid portion loads catalyst 15, the shape of catalyst 15
For latticed disk, being provided with Pressure gauge in catalyst tank 3 reserves installing port 13 and draining pressure regulator valve 14 etc. simultaneously, reserved peace
The Pressure gauge of dress and draining pressure regulator valve 14 play regulation saturated vapor resistance and the effect of flow velocity.The effect of taper chamfering 8 is by force
Dispersion coal wind trend, expands the dispersion angle of coal dust, makes coal dust disperse evenly;The effect of Whirl deposite tank wing 10 is to make coal dust with saturated
Steam rotates in dore furnace, forms one " recirculating zone " at coal tube end, reaches to generate CO and H2Purpose.At Fig. 3
In illustrated embodiment, Whirl deposite tank wing 10 is equally distributed;The angle of Whirl deposite tank wing 10, depends on the selection of coal, Fig. 3
In show 8 Whirl deposite tank wings 10, angle initialization is 25 °.The effect of taper chamfering 8 is to make coal dust dispersion bigger, it is considered to
To the factors such as burner head coking, taper chamfering 8 value 13-15 °.Adjusting screw 5 He is also set up outside inner sleeve 6
Outer sleeve 7, regulation adjusting screw 5 can regulate the relative position of outer sleeve 7 and inner sleeve 6, adjust the angle of flare of coal dust with
Diffusion length etc..It is provided with coal wind entrance 2 and burner upper cover 9, due to the pipeline pipe of coal wind entrance 2 at inner sleeve 6 arrival end
Footpath is less than the caliber before inner sleeve 6 reducing, easily causes leakage, therefore sets burner upper cover 9 and seals.
The whole burner of the present invention does not has igniter, does not introduce First air, and equipment is simple, and the burner of the present invention is by three
Individual passage forms, wherein, and two-way saturated vapor passage 4 and coal wind, steam passage inner sleeve 6, and saturated vapor 1
In 3 points of two-way of catalyst tank enter saturated vapor passages 4, coal wind through coal wind entrance 2 in inner sleeve 6 arrival end enters
In sleeve 6, cross with the leading portion at inner sleeve 6 reducing of the saturated vapor 1 from saturated vapor passage 4, mixed in reducing district
Close, because pipeline reducing diameter, it may appear that the effect of " turbulent flow ", improves mixed effect.Owing to the temperature in cement decomposing furnace is higher,
Can get up with automatic combustion when pulverized coal injection is entered, therefore this burner is without igniter, and in order to realize manufacturing " water coal vapour ", also
Without introducing First air, device structure is simple, reduces manufacturing cost.The medium sprayed in inner sleeve 6 includes coal dust, sky
Gas and saturated vapor three kinds, coal wind is the mixing of coal dust and air, and in inner sleeve 6 reducing district, saturated vapor mixes with coal wind, warp
After crossing reducing, in inner sleeve 6 reducing interval, realize " turbulent flow " effect, make coal dust with air, saturated vapor degree of mixing more preferably,
Again through taper chamfering 8 and Whirl deposite tank wing 10, reaching to improve diffusance, eddy flow enters and reacts inside dore furnace, generates CO
And H2Purpose.In order to be lowered into the air capacity of dore furnace, coal wind is only strengthened mixing dynamics by saturated vapor by this burner,
Promote combustion reaction can occur under oxygen lean conditions.Described saturated vapor 1 derives from Technology in Surplus Heat Power Generation of Cement Factory main pipeline, and flow is about
20 40kg/h, pressure 0.4 0.6MPa.Because not introducing primary air, truly reach combustion with meagre oxygen, also
React, with fixed carbon, the condition of creating, so that " water gas " reaction quickly occurs for saturated vapor.This burner is sprayed
Saturated vapor catalysis burning (promoting combustion reaction can occur under oxygen lean conditions) is there is in the coal dust gone out in the dore furnace of high temperature.By
Ignition temperature in cement decomposing furnace is higher, and up to 850 900 DEG C of these scopes, combustion reaction is carried out under oxygen-lean atmosphere
Meanwhile, nor affect on heating and the catabolic process of raw material, not only reduce the generation of the fuel NO that coal dust firing generates
Amount, improves the ambient air quality in cement plant, and the reduction component produced after adding saturated vapor can reduce and more generate
NOx, reduce charges for disposing pollutants and the operating cost in whole cement plant;Meanwhile, dust is to the furnace wall of dore furnace and washing away of burner
Have also been obtained with abrasion dynamics and effectively reduce, thus improve the service life of equipment.Whole combustion process does not affect cement and decomposes
The heating of raw material and decomposition in stove.
Claims (10)
1., for a saturated vapor catalytic burner for cement decomposing furnace, it is characterized in that: this burner includes: inner sleeve (6),
Saturated vapor passage (4), catalyst tank (3), taper chamfering (8), Whirl deposite tank wing (10);Catalyst tank (3) is with saturated
Steam channel (4) connects, and saturated vapor passage (4) is connected with inner sleeve (6), is provided with cone at inner sleeve (6) port of export
Shape chamfering (8) and Whirl deposite tank wing (10);Saturated vapor through catalyst tank (3) enter saturated vapor passage (4), coal wind from
Inner sleeve (6) arrival end enters in inner sleeve (6), with the saturated vapor from saturated vapor passage (4) in inner sleeve (6)
At reducing after mixing, expanded the diffusance of coal dust by taper chamfering (8), simultaneously by Whirl deposite tank wing (10), make coal dust with
Saturated vapor rotates in dore furnace, forms a recirculating zone at coal tube end, reaches to generate CO and H2Purpose.
Burner the most according to claim 1, is characterized in that: described catalyst tank (3) includes that a saturated vapor enters
Mouth (1), two saturated vapors outlet (12), mid portion loads catalyst (15);Catalyst tank (3) is provided with pressure
Table reserves installing port (13) and draining pressure regulator valve (14).
Burner the most according to claim 2, is characterized in that: described catalyst (15) be shaped as latticed disk.
Burner the most according to claim 1, is characterized in that: the angle of described taper chamfering (8) is set to 13--15 °;
Described Whirl deposite tank wing (10) is equally distributed, and the angle of Whirl deposite tank wing (10) depends on the selection of coal.
Burner the most according to claim 4, is characterized in that: described Whirl deposite tank wing (10) has 8, and its swirl angle is
25°。
Burner the most according to claim 1, is characterized in that: be additionally provided with outer sleeve (7) in inner sleeve (6) outside,
And it is used for the adjusting screw (5) regulating outer sleeve (7) with inner sleeve (6) relative position.
Burner the most according to claim 1, is characterized in that: described saturated vapor derives from Technology in Surplus Heat Power Generation of Cement Factory supervisor
Road, flow is 20 40kg/h, and pressure is 0.4 0.6MPa.
Burner the most according to claim 1, is characterized in that: described saturated vapor passage (4) is two-way saturated vapor
Passage.
Burner the most according to claim 1, is characterized in that: described saturated vapor passage (4) and inner sleeve (6)
Link position is positioned at leading portion at inner sleeve (6) reducing.
Burner the most according to claim 1, is characterized in that: be provided with burner upper cover (9) at inner sleeve (6) arrival end.
Priority Applications (1)
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CN201610443557.1A CN105953224B (en) | 2016-06-20 | 2016-06-20 | A kind of saturated vapor catalytic burner for cement decomposing furnace |
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CN201610443557.1A CN105953224B (en) | 2016-06-20 | 2016-06-20 | A kind of saturated vapor catalytic burner for cement decomposing furnace |
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CN105953224A true CN105953224A (en) | 2016-09-21 |
CN105953224B CN105953224B (en) | 2019-02-26 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106247374A (en) * | 2016-09-26 | 2016-12-21 | 天津雾净环保科技有限公司 | A kind of cement revolving tubular kiln low indole coal combustion systems |
CN106675650A (en) * | 2017-03-06 | 2017-05-17 | 上海三融环保工程有限公司 | ERD (Efficient Reburning Denitration)+coal saturated steam catalytic combustion denitration device and technique |
CN112408823A (en) * | 2019-08-20 | 2021-02-26 | 中国科学院工程热物理研究所 | Fuel supply system and method for industrial kiln equipment and industrial kiln equipment |
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CN87214616U (en) * | 1987-10-29 | 1988-08-17 | 清华大学 | Double-channel rotating flow type coal powder burner with a flame stabilizer of a cement rotatory kiln |
US4924784A (en) * | 1984-02-27 | 1990-05-15 | International Coal Refining Company | Firing of pulverized solvent refined coal |
CN202284791U (en) * | 2011-10-22 | 2012-06-27 | 淄博科邦热工科技有限公司 | Burner of decomposition furnace with variable air flow fields |
CN102809151A (en) * | 2012-08-23 | 2012-12-05 | 上海三融环保工程有限公司 | Oxygen-deficient combustion denitration combustor arranged in cement decomposing furnace |
CN205133418U (en) * | 2015-11-24 | 2016-04-06 | 山东卓昶节能科技有限公司 | Catalysis of cement kiln steam and coal powder gasification system |
CN205137439U (en) * | 2015-11-24 | 2016-04-06 | 山东卓昶节能科技有限公司 | Oxygendeficient steam hangs down ammonia combustion system |
CN205860003U (en) * | 2016-06-20 | 2017-01-04 | 上海三融环保工程有限公司 | A kind of saturated vapor catalytic burner for cement decomposing furnace |
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2016
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US4924784A (en) * | 1984-02-27 | 1990-05-15 | International Coal Refining Company | Firing of pulverized solvent refined coal |
CN87214616U (en) * | 1987-10-29 | 1988-08-17 | 清华大学 | Double-channel rotating flow type coal powder burner with a flame stabilizer of a cement rotatory kiln |
CN202284791U (en) * | 2011-10-22 | 2012-06-27 | 淄博科邦热工科技有限公司 | Burner of decomposition furnace with variable air flow fields |
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CN205860003U (en) * | 2016-06-20 | 2017-01-04 | 上海三融环保工程有限公司 | A kind of saturated vapor catalytic burner for cement decomposing furnace |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106247374A (en) * | 2016-09-26 | 2016-12-21 | 天津雾净环保科技有限公司 | A kind of cement revolving tubular kiln low indole coal combustion systems |
CN106675650A (en) * | 2017-03-06 | 2017-05-17 | 上海三融环保工程有限公司 | ERD (Efficient Reburning Denitration)+coal saturated steam catalytic combustion denitration device and technique |
CN106675650B (en) * | 2017-03-06 | 2022-09-27 | 上海三融环保工程有限公司 | ERD (activated carbon reduction) and fire coal saturated steam catalytic combustion denitration device and process method |
CN112408823A (en) * | 2019-08-20 | 2021-02-26 | 中国科学院工程热物理研究所 | Fuel supply system and method for industrial kiln equipment and industrial kiln equipment |
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