CN105950809A - Cooling water circulation system for hot-state tests of blast furnace cooler - Google Patents

Cooling water circulation system for hot-state tests of blast furnace cooler Download PDF

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Publication number
CN105950809A
CN105950809A CN201610463450.3A CN201610463450A CN105950809A CN 105950809 A CN105950809 A CN 105950809A CN 201610463450 A CN201610463450 A CN 201610463450A CN 105950809 A CN105950809 A CN 105950809A
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China
Prior art keywords
water
blast furnace
cooling
cooler
hot
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Application number
CN201610463450.3A
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CN105950809B (en
Inventor
张建良
邓勇
牛建平
左海滨
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HEBEI WANFENG METALLURGICAL SPARE PARTS CO Ltd
University of Science and Technology Beijing USTB
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HEBEI WANFENG METALLURGICAL SPARE PARTS CO Ltd
University of Science and Technology Beijing USTB
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Priority to CN201610463450.3A priority Critical patent/CN105950809B/en
Publication of CN105950809A publication Critical patent/CN105950809A/en
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Classifications

    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B7/00Blast furnaces
    • C21B7/10Cooling; Devices therefor
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F9/00Multistage treatment of water, waste water or sewage
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B7/00Blast furnaces
    • C21B7/24Test rods or other checking devices
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/001Processes for the treatment of water whereby the filtration technique is of importance
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/50Treatment of water, waste water, or sewage by addition or application of a germicide or by oligodynamic treatment
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/02Non-contaminated water, e.g. for industrial water supply
    • C02F2103/023Water in cooling circuits
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2303/00Specific treatment goals
    • C02F2303/08Corrosion inhibition
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F5/00Softening water; Preventing scale; Adding scale preventatives or scale removers to water, e.g. adding sequestering agents
    • C02F5/08Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents
    • C02F5/10Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents using organic substances
    • C02F5/14Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents using organic substances containing phosphorus

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
  • Investigating Or Analyzing Materials Using Thermal Means (AREA)

Abstract

The invention provides a cooling water circulation system for hot-state tests of a blast furnace cooler, and belongs to the technical field of blast furnace ironmaking. The cooling water circulation system comprises the following three parts: a cooling wall system, a water circulation system and a tuyere medium and small sleeve system; three pipeline systems are respectively designed for a blast furnace cooling wall hot-state test, a tuyere medium sleeve hot-state test, and a tuyere small sleeve hot-state test; the water pipeline size of each pipeline system is consistent with that of the cooler in actual industrial application; each pipeline system is designed to comprise a water pump, one or more flow control valves, one or more pressure transmitters and one or more water temperature measuring devices, so that parameters of the blast furnace cooler in the hot-state test processes can be precisely controlled and the acquired; by adoption of the cooling water circulation system, the stable quality of cooling water and the stable water inlet temperature of the cooler in the hot-state test processes can be guaranteed; and meanwhile, the water inlet/outlet temperature, the water flow rate and the water velocity of the cooler can be precisely measured and allowed to be consistent with the actual industrial application conditions of the blast furnace cooler.

Description

A kind of cooling water recirculation system for blast furnace cooler hot test
Technical field
The present invention relates to technical field of blast furnace ironmaking, particularly relate to a kind of for blast furnace cooler heat The cooling water recirculation system of state test.
Background technology
The life of the blast furnace is closely bound up with body of heater cooling device, and the life-span improving body of heater cooling device becomes Key link for the development of prolonging campaign technology.Blast furnace cooling stave, tuyere medium sleeve, tuyere small sleeve It it is the important cooling device of blast furnace.Design process at the medium and small set of blast furnace cooling stave and air port In, need to grasp cooling wall by numerical simulation and air port is medium and small is enclosed within different working condition Thermo parameters method, Stress Field Distribution and deformation situation.And hot test can verify numerical value The reliability of simulation, thus the design for the medium and small set of cooling wall and air port provides guidance.Therefore, Hot test is significant for the design and use of blast furnace cooling stave, the medium and small set in air port.
During blast furnace cooler hot test, need continual logical cooling water to cooler Cool down, it is therefore necessary to design cooling water recirculation system, meet blast furnace cooler hot test Needs.It addition, for the reliability ensureing hot test, water pipe in cooling water recirculation system Size, cooling water flow, cooling water water speed, quality of cooling water amount should be real with blast furnace cooler Border commercial Application operating mode keeps consistent.
For the cooling water recirculation system of blast furnace cooler hot test, existing four are respectively Changshu burner factory, Shantou Huaxing Metallurgical Equipment Co., Ltd., the casting of the sky, Hebei high-tech metallurgy Make company limited and Hebei Wanfeng Metallurgy Spare Parts Co., Ltd..Wherein first three is cooling water circulation System only for the hot test of blast furnace cooling stave, Hebei Wanfeng Metallurgy Spare Parts Co., Ltd. cold But water circulation system is for blast furnace cooling stave and the hot test of tuyere small sleeve, there is presently no height The cooling water recirculation system that stove cooling wall, tuyere medium sleeve, tuyere small sleeve hot test are all suitable for. It addition, for the design of cooling water recirculation system, do not account for quality of cooling water amount for cyclic system The impact of system, and cooler inflow temperature instability during hot test, temperature survey, Flow measurement and control accuracy are the highest.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of for blast furnace cooler hot test Cooling water recirculation system.
This system includes the medium and small cover system in cooling wall system, water circulation system and air port, and water circulates System is connected respectively at the medium and small cover system of cooling wall system and air port by water pipe, the medium and small set in air port System includes tuyere medium sleeve and tuyere small sleeve;Wherein, water circulation system includes main water box, circulation Water filter, air cooler and automatic medicine-feeding device for circulating water, circulating water strainer is arranged on Main water box recirculated water porch, air cooler and automatic medicine-feeding device for circulating water directly with main water Case connects;Water in main water box is pumped through water pump, through flow control valve, pressure inverting Device, electromagnetic flowmeter and temperature measurement device, to the medium and small cover system of cooling wall system and air port; After cooling water carries out heat exchange with the medium and small cover system of cooling wall system and air port, arrive outlet pipe Road, then arrive water return pipeline, by following bad water mistake through temperature measurement device, pressure transmitter Filter returns main water box.
This system devises three pipe-line systems, be respectively directed to cooling wall system, tuyere medium sleeve, The hot test of tuyere small sleeve.Article three, in pipe-line system, the discharge of each water pipe, current Speed, hydraulic pressure are both designed as controllable.Cooling wall system devises return pipe, at cooling wall Two water pipes of system devise three-way valve.
Corrosion inhibiting and descaling agent is added, kills by Automatic Dosing switch board by automatic medicine-feeding device for circulating water Bacterium algicide adds and water quality on-line monitoring module is controlled, the concrete formula of corrosion inhibiting and descaling agent For:
Scale inhibition formula: HEDP+HPMA+PAAS=3mg/L+2mg/L+2mg/L;
Corrosion inhibition formula: HEDP+HPMA+PAAS=3mg/L+2mg/L+2mg/L;
Wherein: HEDP representation hydroxy ethylene-diphosphonic acid;HPMA represents hydrolytic polymaleic anhydride; PAAS represents sodium polyacrylate.
Along water (flow) direction in circulating water strainer, set gradually single filter net and cascade filtration net, Above single filter net and cascade filtration net, impulsive compressional air purge set is set, In single filter net and the lower section of cascade filtration net, waste residue remover is set.
Main water box monitors cooling water temperature in real time by fixed infrared temperature detector.
Having the beneficial effect that of the technique scheme of the present invention:
1, cooling water recirculation system devises water treatment scheme.Ensure that blast furnace cooler is in warm During state test, quality of cooling water amount stablizes, it is to avoid blast furnace cooler is in hot test process Middle pipeline scale, corrosion, impact heat transfer.
2, cooling water recirculation system devises three pipe-line systems, be respectively directed to blast furnace cooling stave, Tuyere medium sleeve, the hot test of tuyere small sleeve.Little in blast furnace cooling stave, tuyere medium sleeve, air port In set practical application in industry, water pipe size and the parameter such as discharge, water speed there are differences, respectively Designing three pipelines can make the control of parameter during hot test should closer to actual industrial With, it is ensured that the reliability of hot test.It addition, for three pipe-line systems, each water pipe Discharge, water flow velocity, hydraulic pressure be controllable type, it is simple to the most steady during Thermal-state test Fixed control parameter.
3, cooling water recirculation system devises stability monitoring main water box temperature scenario.Ensure hot In process of the test, blast furnace cooler inflow temperature is stable, improves the accuracy of hot test.
4, cooling water recirculation system devises accurate data acquisition plan.Ensure the most accurately Gather the data during hot test.
Accompanying drawing explanation
Fig. 1 is that the cooling water recirculation system for blast furnace cooler hot test of the present invention is tied Structure schematic diagram;
Fig. 2 is the automatic medicine-feeding device for circulating water cut-away view of the present invention;
Fig. 3 is the circulating water strainer structural representation of the present invention;
Fig. 4 is the main water box fixed infrared temperature detector cut-away view of the present invention.
Wherein: 1-cooling wall system;2-water circulation system;The medium and small cover system in 3-air port;4-wind The little set of mouth;5-tuyere medium sleeve;6-main water box;7-circulating water strainer;8-air cooler; 9-automatic medicine-feeding device for circulating water;10-water pump;11-flow control valve;12-pressure transmitter; 13-electromagnetic flowmeter;14-temperature measurement device;15-three-way valve;16-single filter net;17- Cascade filtration net;18-compressed air blowing cleaner;19-waste residue remover.
Detailed description of the invention
For making the technical problem to be solved in the present invention, technical scheme and advantage clearer, below To be described in detail in conjunction with the drawings and the specific embodiments.
The present invention provides a kind of cooling water recirculation system for blast furnace cooler hot test.
As it is shown in figure 1, this system includes in cooling wall system 1, water circulation system 2 and air port Little cover system 3, water circulation system 2 is medium and small respectively at cooling wall system 1 and air port by water pipe Cover system 3 connects, and the medium and small cover system in air port 3 includes tuyere medium sleeve 5 and tuyere small sleeve 4;Its In, water circulation system 2 includes main water box 6, circulating water strainer 7, air cooler 8 and Automatic medicine-feeding device for circulating water 9, circulating water strainer 7 is arranged on main water box 6 recirculated water entrance Place, air cooler 8 and automatic medicine-feeding device for circulating water 9 are directly connected with main water box 6;Main Water in water tank 6 is pumped through water pump 10, through flow control valve 11, pressure transmitter 12, electromagnetic flowmeter 13 and temperature measurement device 14, medium and small to cooling wall system 1 and air port Cover system 3;Cooling water carries out heat exchange with the medium and small cover system of cooling wall system 1 and air port 3 After, arrive outlet conduit, then arrive back through temperature measurement device 14, pressure transmitter 12 Water lines, returns main water box 6 by following bad water filter 7.
This system respectively for the hot test of blast furnace cooling stave, the hot test of tuyere medium sleeve, The hot test of tuyere small sleeve devises three pipe-line systems, the water pipe size of every pipe-line system All in practical application in industry, keep consistent with cooler.Every pipe-line system all devises water pump 10, flow control valve 11, pressure transmitter 12, electromagnetic flowmeter 13, temperature measurement dress Put 14, can be accurately controlled and gather blast furnace cooler parameter during hot test. Wherein, for the discharge controlling four water pipes of cooling wall evenly, cooling wall pipeline designs Return pipe;The situation of cooling wall when cutting off the water supply for analog blast furnace, in two water pipes of cooling wall Devise three-way valve 15, to avoid steam pressure excessive damage cooling wall during hot test. In water circulation system 2, for ensureing stablizing of water quality, the medicament devising process cooling water is joined Side, and added by automatic medicine-feeding device for circulating water 9, and in water circulation system 2 main pipe rail Devise circulating water strainer 7.It addition, for ensureing that cooler is intake during hot test Stablizing of temperature, devises air cooler 8 and cools down the water in main water box 6, and lead to Cross fixed infrared temperature detector and monitor cooling water temperature in real time.
As in figure 2 it is shown, for ensureing stablizing of water quality during hot test, devise dosing and join Side is as follows:
Scale inhibition formula: HEDP+HPMA+PAAS=3mg/L+2mg/L+2mg/L;
Corrosion inhibition formula: HEDP+HPMA+PAAS=3mg/L+2mg/L+2mg/L;
Wherein: HEDP representation hydroxy ethylene-diphosphonic acid;HPMA represents hydrolytic polymaleic anhydride; PAAS represents sodium polyacrylate.
For adding medicine composition, devise automatic medicine-feeding device for circulating water 9.Recirculated water Automatic Dosing Device 9 includes internal corrosion inhibiting and descaling agent interpolation, sterilizing and algae-removing agent interpolation and water quality on-line monitoring mould Block, is controlled by Automatic Dosing switch board, can detect the water during hot test at any time Matter situation, and according to water quality situation Automatic Dosing.
As it is shown on figure 3, along water (flow) direction in circulating water strainer 7, set gradually single filter Net 16 and cascade filtration net 17, thus contaminant filter is fallen, at single filter net 16 and two The top of level drainage screen 17, arranges impulsive compressional air purge set 18, can regularly purge Impurity on drainage screen, in single filter net 16 and the lower section of cascade filtration net 17, arranges useless Slag remover 19, periodically gets rid of waste residue.
As shown in Figure 4, the present invention includes main water box fixed infrared temperature detector internal structure.Its Including infrared emitting, sensor, microprocessor and digital display module, master can be monitored in real time The temperature of water tank, it is ensured that the reliability of blast furnace cooler hot test.
The above is the preferred embodiment of the present invention, it is noted that for the art Those of ordinary skill for, on the premise of without departing from principle of the present invention, it is also possible to do Going out some improvements and modifications, these improvements and modifications also should be regarded as protection scope of the present invention.

Claims (5)

1., for a cooling water recirculation system for blast furnace cooler hot test, its feature exists In: include cooling wall system (1), water circulation system (2) and air port medium and small cover system (3), Water circulation system (2) passes through water pipe respectively at the medium and small cover system of cooling wall system (1) and air port (3) connecting, the medium and small cover system in air port (3) includes tuyere medium sleeve (5) and tuyere small sleeve (4); Wherein, water circulation system (2) includes main water box (6), circulating water strainer (7), air Cooler (8) and automatic medicine-feeding device for circulating water (9), circulating water strainer (7) is arranged on Main water box (6) recirculated water porch, air cooler (8) and automatic medicine-feeding device for circulating water (9) directly it is connected with main water box (6);Water in main water box (6) is through water pump (10) Pump, through flow control valve (11), pressure transmitter (12), electromagnetic flowmeter (13) With temperature measurement device (14), to cooling wall system (1) and air port medium and small cover system (3); After cooling water carries out heat exchange with cooling wall system (1) and air port medium and small cover system (3), Arrive outlet conduit, then arrive through temperature measurement device (14), pressure transmitter (12) Water return pipeline, returns main water box (6) by following bad water filter (7).
Cooling water for blast furnace cooler hot test the most according to claim 1 follows Loop systems, it is characterised in that: described cooling wall system (1) devises return pipe, cold But two water pipes of wall system (1) devise three-way valve (15).
Cooling water for blast furnace cooler hot test the most according to claim 1 follows Loop systems, it is characterised in that: described automatic medicine-feeding device for circulating water (9) passes through Automatic Dosing Corrosion inhibiting and descaling agent interpolation, sterilizing and algae-removing agent interpolation and water quality on-line monitoring module are carried out by switch board Controlling, the concrete formula of corrosion inhibiting and descaling agent is:
Scale inhibition formula: HEDP+HPMA+PAAS=3mg/L+2mg/L+2mg/L;
Corrosion inhibition formula: HEDP+HPMA+PAAS=3mg/L+2mg/L+2mg/L;
Wherein: HEDP representation hydroxy ethylene-diphosphonic acid;HPMA represents hydrolytic polymaleic anhydride; PAAS represents sodium polyacrylate.
Cooling water for blast furnace cooler hot test the most according to claim 1 follows Loop systems, it is characterised in that: along water (flow) direction in described circulating water strainer (7), successively Single filter net (16) and cascade filtration net (17) are set, at single filter net (16) and The top of cascade filtration net (17), arranges impulsive compressional air purge set (18), Single filter net (16) and the lower section of cascade filtration net (17), arrange waste residue remover (19).
Cooling water for blast furnace cooler hot test the most according to claim 1 follows Loop systems, it is characterised in that: described main water box (6) is real-time by fixed infrared temperature detector Monitoring cooling water temperature.
CN201610463450.3A 2016-06-23 2016-06-23 A kind of cooling water recirculation system for blast furnace cooler hot test Active CN105950809B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112597606A (en) * 2020-12-18 2021-04-02 上海大学 Design method of gradient coating of blast furnace tuyere small sleeve

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CN204251637U (en) * 2014-12-09 2015-04-08 郎达慧 A kind of ironmaking tuyere small sleeve long lifetime device
CN204630404U (en) * 2015-04-28 2015-09-09 李正福 A kind of device utilizing sintering low temperature waste heat to cool circulation water of blast furnace

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CN204251637U (en) * 2014-12-09 2015-04-08 郎达慧 A kind of ironmaking tuyere small sleeve long lifetime device
CN204630404U (en) * 2015-04-28 2015-09-09 李正福 A kind of device utilizing sintering low temperature waste heat to cool circulation water of blast furnace

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112597606A (en) * 2020-12-18 2021-04-02 上海大学 Design method of gradient coating of blast furnace tuyere small sleeve
CN112597606B (en) * 2020-12-18 2022-08-19 上海大学 Design method of gradient coating of blast furnace tuyere small sleeve

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