CN105949646A - Wood-plastic composite material for packaging box and packaging box preparation method - Google Patents
Wood-plastic composite material for packaging box and packaging box preparation method Download PDFInfo
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- CN105949646A CN105949646A CN201610331747.4A CN201610331747A CN105949646A CN 105949646 A CN105949646 A CN 105949646A CN 201610331747 A CN201610331747 A CN 201610331747A CN 105949646 A CN105949646 A CN 105949646A
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/04—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
- C08L27/06—Homopolymers or copolymers of vinyl chloride
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0001—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor characterised by the choice of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0013—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor using fillers dispersed in the moulding material, e.g. metal particles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/02—Wrappers or flexible covers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2027/00—Use of polyvinylhalogenides or derivatives thereof as moulding material
- B29K2027/06—PVC, i.e. polyvinylchloride
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7162—Boxes, cartons, cases
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/14—Polymer mixtures characterised by other features containing polymeric additives characterised by shape
- C08L2205/16—Fibres; Fibrils
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
- Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Dispersion Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The invention provides a wood-plastic composite material for a packaging box and a packaging box preparation method. The wood-plastic composite material is prepared from, by weight, 100-110 parts of PVC (polyvinyl chloride) resin, 30-60 parts of biomass fibers, 10-50 parts of calcium powder, 3-8 parts of self-made ZH04A, 0.1-1 part of a color toner and 0.5-5 parts of a defoaming agent. The self-made ZH04A is prepared from, by weight, 2-8 parts of ACR, 2-8 parts of a calcium-zinc stabilizer, 0.05-0.5 part of an antioxidant, 0.5-3 parts of epoxidized soybean oil or DOP (dioctyl phthalate), 0.5-3 parts of polyethylene wax and 0.5-3 parts of stearic acid. The wood-plastic composite material for the packaging box has advantages that due to combination of the various raw materials, the biomass fibers can be dispersed completely to be well distributed along with other chemical agents, and the wood-plastic composite material crusts the surface of a packaging box product obtained by injection molding to realize uniform appearance glossiness and mild handfeeling of the packaging box.
Description
Technical field
The present invention relates to packing box field, particularly relate to a kind of packing box wood plastic composite and the packing box side of preparation
Method.
Background technology
Modern packaging industry is still packaged as main with papery packaging, woodwork packaging, plastic cement, but is as country to timber
Restriction, when the river rises the boat goes up for high-grade timber price, therefore finds a kind of substitution material extremely urgent;Add what plasthetics occurred
Environmental problem is got over serious, and the promulgation of country's plastic limit, the impact on plastic packing box is the most obvious;Therefore by wood and plastic composite
Material is applied to the opportunity that packaging industry is epoch.
Packing box is a kind of to outward appearance, the exigent product of feel.Wood plastic composite injection mo(u)lding is applied to bag
Dress industry still belongs to a new field, and it has the feel of woodwork, the thick and heavy sense of solid wood, the one-step moulding method of plastic cement,
The packing box of the unmanageable labyrinth of timber can be gone out, it is also possible to have that plastic cement is difficult to is thick and heavy with disposal molding
Sense.Therefore, the development of wood plastic composite recent years is very fast;But it is molded into bag at conventional wood plastic composite
During mounted box, the series of problems such as serious, the mottle of surface floating fiber, water wave current mark easily occur, seriously constrains wood and mould multiple
The application of condensation material.
Summary of the invention
Based on this, it is necessary to provide a kind of packing box wood plastic composite solving packing box surface quality problems and bag
Mounted box preparation method.
A kind of packing box wood plastic composite, including the component of following weight portion:
Polyvinyl chloride resin 100 ~ 110 parts;
Biomass fiber 30 ~ 60 parts;
Calcium powder 10 ~ 50 parts;
Self-control ZH04A 3 ~ 8 parts;
Toner 0.1 ~ 1 part;And
Inhale infusion 0.5 ~ 5 part;
Wherein, described self-control ZH04A includes the component of following weight portion: ACR 2 ~ 8 parts;Calcium zinc stabilizer 2 ~ 8 parts;Antioxidant
0.05 ~ 0.5 part;Epoxy soybean oil or DOP 0.5 ~ 3 part;Tissuemat E 0.5 ~ 3 part;Stearic acid 0.5 ~ 3 part.
Wherein in an embodiment, described biomass fiber is wood fiber, bamboo fiber, straw, bagasse, Urtica cannabina L.
At least one in bar powder and corn starch.
Wherein in an embodiment, described calcium powder is at least one in Pulvis Talci, calcium carbonate and wollastonite.
Wherein in an embodiment, described antioxidant is 1010 antioxidant.
A kind of packing box preparation, comprises the following steps:
By the ACR of 2 ~ 8 weight portions, the calcium zinc stabilizer of 2 ~ 8 weight portions, the Tissuemat E of 0.5 ~ 3 weight portion, 0.5 ~ 3 weight portion
Stearic acid be placed in homogenizer, stir 5 ~ 10min;
Add epoxy soybean oil or the DOP of 0.5 ~ 3 weight portion, stir 3 ~ 5min;
Add the antioxidant of 0.05 ~ 0.5 weight portion, stir 5 ~ 10min, obtain making ZH04A by oneself;
The biomass fiber of 30 ~ 60 weight portions, the calcium powder of 10 ~ 50 weight portions are placed in high mixer, stir 5 ~ 10min;
Add the polyvinyl chloride resin of 100 ~ 110 weight portions, the described self-control ZH04A of 3 ~ 8 weight portions, stir 5 ~ 10min;
Add the toner of 0.1 ~ 1 weight portion, the suction infusion of 0.5 ~ 5 weight portion, stir 2 ~ 5min, obtain premix material;
Described premix material is placed in extruding pelletization in double screw extruder, obtains packing box wood plastic composite;
Described packing box wood plastic composite is melt into melt, mould is heated to predetermined temperature and closes described mould,
Described melt is injected in the die cavity of Guan Bi mould, described mould is carried out pressurize, cool down scheduled time die sinking after pressurize and take out
Obtain packing box.
Wherein in an embodiment, the described ACR by 2 ~ 8 weight portions, the calcium zinc stabilizer of 2 ~ 8 weight portions, 0.5 ~ 3 weight
The amount Tissuemat E of part, the stearic acid of 0.5 ~ 3 weight portion are placed in homogenizer, and the step of stirring 5 ~ 10min includes:
By the ACR of 2 ~ 8 weight portions, the calcium zinc stabilizer of 2 ~ 8 weight portions, the Tissuemat E of 0.5 ~ 3 weight portion, 0.5 ~ 3 weight portion
Stearic acid be placed in homogenizer, under rotating speed 150 ~ 180rpm stir 5 ~ 10min.
Wherein in an embodiment, the antioxidant of described addition 0.05 ~ 0.5 weight portion, stirs 5 ~ 10min, obtains certainly
The step of ZH04A processed includes:
Add 0.05 ~ 0.5 weight portion antioxidant, by after the adjustment of rotational speed of described homogenizer to 450 ~ 500rpm stir 5 ~
10min, obtains making ZH04A by oneself.
Wherein in an embodiment, the described biomass fiber by 30 ~ 60 weight portions, the calcium powder of 10 ~ 50 weight portions are put
In high mixer, the step of stirring 5 ~ 10min includes:
The biomass fiber of 30 ~ 60 weight portions, the calcium powder of 10 ~ 50 weight portions are placed in high mixer, first rotating speed 450 ~
Stir 5 ~ 10min under 500rpm, after by the adjustment of rotational speed of described high mixer to 1300 ~ 1500rpm, until the temperature of described high mixer
Degree rise to 70 ~ 80 DEG C, after by the adjustment of rotational speed of described high mixer to 450 ~ 500rpm.
Wherein in an embodiment, the extrusion temperature of described double screw extruder is all 165 ~ 190 DEG C.
Wherein in an embodiment, the step that described mould is heated to predetermined temperature is included: use surface gas full-boiled process,
Described mould quickly heats up to predetermined temperature, and described predetermined temperature is 110 ~ 140 DEG C.
Above-mentioned packing box wood plastic composite, owing to various raw materials be combined with each other, makes biomass fiber fully dispersed also
It is evenly distributed with other chemical reagent, makes the packing box product surface knot that packing box wood plastic composite obtains in injection mo(u)lding
Skin, the gloss appearance degree making packing box is unified, and feel is gentle, it is possible in big specification produces.
Accompanying drawing explanation
Fig. 1 is the flow chart of packing box preparation.
Detailed description of the invention
Understandable for enabling the above-mentioned purpose of the present invention, feature and advantage to become apparent from, the concrete reality to the present invention below
The mode of executing is described in detail.Elaborate a lot of detail in the following description so that fully understanding the present invention.But
The present invention can implement to be much different from alternate manner described here, and those skilled in the art can be without prejudice to this
Doing similar improvement in the case of bright intension, therefore the present invention is not limited by following public being embodied as.
A kind of packing box wood plastic composite, including the component of following weight portion:
Polyvinyl chloride resin 100 ~ 110 parts;
Biomass fiber 30 ~ 60 parts;
Calcium powder 10 ~ 50 parts;
Self-control ZH04A 3 ~ 8 parts;
Toner 0.1 ~ 1 part;And
Inhale infusion 0.5 ~ 5 part;
Wherein, self-control ZH04A includes the component of following weight portion: ACR 2 ~ 8 parts;Calcium zinc stabilizer 2 ~ 8 parts;Antioxidant 0.05 ~
0.5 part;Epoxy soybean oil or DOP(dioctyl phthalate) 0.5 ~ 3 part;Tissuemat E 0.5 ~ 3 part;Stearic acid 0.5 ~ 3
Part.
Wherein, biomass fiber can be biomass fiber commonly used in the art, preferably wood fiber, bamboo fiber,
At least one in straw, bagasse, Urtica cannabina L. bar powder and corn starch.Bamboo fiber is specifically as follows bamboo powder.
Calcium powder can be at least one in calcium powder commonly used in the art, preferably Pulvis Talci, calcium carbonate and wollastonite.Calcium
Powder can play a kind of skeleton function in plastic, and the stability of plastic size is had great role, moreover it is possible to improves system
The hardness of product, and improve lustrous surface and the profile pattern of goods.
Preferably, antioxidant is 1010 antioxidant.In the presence of antioxidant is a small amount of in the polymer, can delay or suppress to gather
The carrying out of compound oxidizing process, thus stop the aging of polymer and extend its service life.
Above-mentioned packing box wood plastic composite, owing to various raw materials be combined with each other, makes biomass fiber fully dispersed also
It is evenly distributed with other chemical reagent, makes the packing box product surface knot that packing box wood plastic composite obtains in injection mo(u)lding
Skin, the gloss appearance degree making packing box is unified, and feel is gentle, it is possible in big specification produces.
Refer to Fig. 1, the packing box preparation of an embodiment, comprise the following steps:
S100, by the ACR of 2 ~ 8 weight portions, the calcium zinc stabilizer of 2 ~ 8 weight portions, the Tissuemat E of 0.5 ~ 3 weight portion, 0.5 ~ 3 weight
The stearic acid of amount part is placed in homogenizer, stirs 5 ~ 10min.
Wherein, the rotating speed of homogenizer is 150 ~ 180rpm, and stirring makes four kinds of raw material mix homogeneously the most under the low speed.
S200, the epoxy soybean oil adding 0.5 ~ 3 weight portion or DOP, stir 3 ~ 5min.
The rotating speed continuing to keep homogenizer is 150 ~ 180rpm, adds epoxy soybean oil or DOP, makes material dispersion
Open.
S300, the antioxidant of addition 0.05 ~ 0.5 weight portion, stir 5 ~ 10min, obtains making ZH04A by oneself.
Wherein, antioxidant is 1010 antioxidant.1010 will be added after the adjustment of rotational speed of homogenizer to 450 ~ 500rpm
Antioxidant, stirs 5 ~ 10min, obtains making ZH04A by oneself.High-speed stirred makes material mix evenly, beneficially the adding of subsequent material
Enter.
S400, the biomass fiber of 30 ~ 60 weight portions, the calcium powder of 10 ~ 50 weight portions are placed in high mixer, stirring 5 ~
10min。
Concrete step is: the biomass fiber of 30 ~ 60 weight portions, the calcium powder of 10 ~ 50 weight portions are placed in high mixer,
Under rotating speed 450 ~ 500rpm, first stir 5 ~ 10min, after by the adjustment of rotational speed of high mixer to 1300 ~ 1500rpm, until high mixer
Temperature rise to 70 ~ 80 DEG C, after by the adjustment of rotational speed of high mixer to 450 ~ 500rpm.
Mixed at high speed material after first low speed, and make the temperature of high mixer rise to 70 ~ 80 DEG C, make each material fully dispersed,
Wood powder is dried as far as possible, discharges unnecessary moisture content.
S500, the addition polyvinyl chloride resin of 100 ~ 110 weight portions, the self-control ZH04A of 3 ~ 8 weight portions, stir 5 ~ 10min.
Wherein, the rotating speed keeping high mixer is 450 ~ 500rpm.
S600, the addition toner of 0.1 ~ 1 weight portion, the suction infusion of 0.5 ~ 5 weight portion, stir 2 ~ 5min, premixed
Material.
Wherein, the rotating speed keeping high mixer is 450 ~ 500rpm.
S700, premix material is placed in extruding pelletization in double screw extruder, obtains packing box wood plastic composite.
Wherein, the extrusion temperature of double screw extruder is all 165 ~ 190 DEG C.
Preferably, double screw extruder from a district to nine district's temperature be respectively 160 ~ 165,165 ~ 170,170 ~ 175,175 ~
180、175~180、180~185、185~190、180~185℃。
S800, packing box wood plastic composite is melt into melt, mould is heated to predetermined temperature and closes mould,
Being injected by melt in the die cavity of Guan Bi mould, mould is carried out pressurize, after pressurize, cooling scheduled time die sinking is taken out and is i.e. obtained packaging
Box.
Wherein, packing box wood plastic composite is melt into the step of melt particularly as follows: by packing box wood plastics composite
Material is placed in the machine barrel of injection machine, heats injection machine, makes packing box wood plastic composite be melt into melt.Injection
The nozzle temperature of machine is 180 ~ 185 DEG C, the temperature from a district to 5th district is respectively as follows: 185 ~ 190,180 ~ 185,175 ~ 180,175 ~
180、170~175℃。
The step that mould is heated to predetermined temperature includes: uses surface gas full-boiled process, is quickly heated by mould with die heater
To predetermined temperature, predetermined temperature is 110 ~ 140 DEG C.
The method that surface gas full-boiled process is steam and chilled water combines realizes the intensification rapidly to mould and cooling.At mould
Cooling down after pressurize is also to use surface gas full-boiled process quickly to cool down, and saves cool time, reduces cost.Quick die heater is set
Maximum temperature be 140 DEG C, cooling minimum temperature be 70 DEG C.
The pressure of pressurize is 20 ~ 50MPa.
Take out matched moulds after packing box, after mould reaches predetermined temperature, repeat step S800, by that analogy.
Above-mentioned packing box preparation, owing to first preparing self-control ZH04A, material is sufficiently mixed uniformly by rear point three steps, will
Premix material extruding pelletization, obtains packing box wood plastic composite, after packing box wood plastic composite is melt into melt, will
Melt injects in the die cavity of Guan Bi mould, and mould is carried out pressurize, and after pressurize, cooling scheduled time die sinking is taken out and i.e. obtained packing box.
By such mode, it is possible to make the packing box product surface skinning obtained, the gloss appearance degree making packing box is unified, feel temperature
With, it is possible in big specification produces.
Below in conjunction with embodiment, the invention will be further elaborated.
Embodiment 1
A kind of packing box preparation, comprises the following steps:
1, preparation self-control ZH04A
By the ACR of 3 weight portions, the calcium zinc stabilizer of 3 weight portions, the Tissuemat E of 0.8 weight portion, the stearic acid of 0.8 weight portion
It is placed in homogenizer, under 150rpm rotating speed, stirs 5min;
Add the epoxy soybean oil of 0.8 weight portion, stir 3min;
After the adjustment of rotational speed of homogenizer to 450rpm, add 1010 antioxidant of 0.05 weight portion, stir 5min, obtain
Self-control ZH04A.
2, batch mixing
The bamboo powder of 45 weight portions, the calcium carbonate of 5 weight portions are placed in high mixer, after stirring 5min under low speed 450rpm, will
The adjustment of rotational speed of high mixer is to 1500rpm, until the temperature of high mixer rises to 70 DEG C;
After the rotating speed of high mixer is adjusted to 450rpm, adds the self-control ZH04A of the polyvinyl chloride resin of 100 weight portions, 3.5 weight portions, stir
Mix 5min;
Add the toner of 0.2 weight portion and the suction infusion of 0.5 weight portion, stir 3min, obtain premix material.
3, extruding pelletization
Extruder each silicon carbide such as following table:
Interval | One district | 2nd district | 3rd district | 4th district | 5th district | 6th district | 7th district | 8th district | 9th district |
Temperature (DEG C) | 160 | 165 | 170 | 170 | 175 | 175 | 180 | 185 | 180 |
After being opened by double screw extruder and each silicon carbide being risen to temperature as shown above, premix material is placed in twin screw
Extruding pelletization in extruder, obtains packing box wood plastic composite.
4, injection mo(u)lding
Injection machine each silicon carbide such as following table:
Interval | Nozzle | One district | 2nd district | 3rd district | 4th district | 5th district |
Temperature (DEG C) | 185 | 185 | 180 | 175 | 175 | 170 |
Packing box wood plastic composite is placed in the machine barrel of injection machine, injection machine is opened and each silicon carbide is risen to as
Temperature shown in upper table, makes packing box wood plastic composite be melt into melt;
Setting the maximum temperature of quick die heater as 140 DEG C, cooling minimum temperature is 70 DEG C, by mold surface temperature Quick steam
It is heated to 135 DEG C, closes mould, melt is injected in the die cavity of Guan Bi mould, after mould pressurize 5s, by mold surface temperature
Being quickly cooled to 70 DEG C with chilled water, after rear continuation cooling 15s, die sinking is taken out and is i.e. obtained packing box.
Using method of section measurement microscope method, measuring the packing box skinning thickness prepared is 0.3 ~ 0.5mm.
Embodiment 2
A kind of packing box preparation, comprises the following steps:
1, preparation self-control ZH04A
The ACR of 5 weight portions, the calcium zinc stabilizer of 5 weight portions, the Tissuemat E of 1 weight portion, the stearic acid of 1 weight portion are placed in
In homogenizer, under 180rpm rotating speed, stir 5min;
Add the epoxy soybean oil of 1 weight portion, stir 3min;
After the adjustment of rotational speed of homogenizer to 450rpm, add 1010 antioxidant of 0.08 weight portion, stir 5min, obtain
Self-control ZH04A.
2, batch mixing
The bamboo powder of 50 weight portions, the calcium carbonate of 15 weight portions are placed in high mixer, after stirring 5min under low speed 450rpm, will
The adjustment of rotational speed of high mixer is to 1500rpm, until the temperature of high mixer rises to 70 DEG C;
After the rotating speed of high mixer is adjusted to 450rpm, add the self-control ZH04A of the polyvinyl chloride resin of 100 weight portions, 3 weight portions, stirring
5min;
Add the toner of 0.3 weight portion and the suction infusion of 0.5 weight portion, stir 3min, obtain premix material.
3, extruding pelletization
Extruder each silicon carbide such as following table:
Interval | One district | 2nd district | 3rd district | 4th district | 5th district | 6th district | 7th district | 8th district | 9th district |
Temperature (DEG C) | 160 | 165 | 170 | 170 | 175 | 175 | 180 | 185 | 180 |
After being opened by double screw extruder and each silicon carbide being risen to temperature as shown above, premix material is placed in twin screw
Extruding pelletization in extruder, obtains packing box wood plastic composite.
4, injection mo(u)lding
Injection machine each silicon carbide such as following table:
Interval | Nozzle | One district | 2nd district | 3rd district | 4th district | 5th district |
Temperature (DEG C) | 185 | 185 | 180 | 175 | 175 | 170 |
Packing box wood plastic composite is placed in the machine barrel of injection machine, injection machine is opened and each silicon carbide is risen to as
Temperature shown in upper table, makes packing box wood plastic composite be melt into melt;
Setting the maximum temperature of quick die heater as 140 DEG C, cooling minimum temperature is 70 DEG C, by mold surface temperature Quick steam
It is heated to 135 DEG C, closes mould, melt is injected in the die cavity of Guan Bi mould, after mould pressurize 5s, by mold surface temperature
Being quickly cooled to 70 DEG C with chilled water, after rear continuation cooling 20s, die sinking is taken out and is i.e. obtained packing box.
Using method of section measurement microscope method, measuring the packing box skinning thickness prepared is 0.3 ~ 0.5mm.
Embodiment described above only have expressed the several embodiments of the present invention, and it describes more concrete and detailed, but also
Therefore the restriction to the scope of the claims of the present invention can not be interpreted as.It should be pointed out that, for those of ordinary skill in the art
For, without departing from the inventive concept of the premise, it is also possible to make some deformation and improvement, these broadly fall into the guarantor of the present invention
Protect scope.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.
Claims (10)
1. a packing box wood plastic composite, it is characterised in that include the component of following weight portion:
Polyvinyl chloride resin 100 ~ 110 parts;
Biomass fiber 30 ~ 60 parts;
Calcium powder 10 ~ 50 parts;
Self-control ZH04A 3 ~ 8 parts;
Toner 0.1 ~ 1 part;And
Inhale infusion 0.5 ~ 5 part;
Wherein, described self-control ZH04A includes the component of following weight portion: ACR 2 ~ 8 parts;Calcium zinc stabilizer 2 ~ 8 parts;Antioxidant
0.05 ~ 0.5 part;Epoxy soybean oil or DOP 0.5 ~ 3 part;Tissuemat E 0.5 ~ 3 part;Stearic acid 0.5 ~ 3 part.
Packing box wood plastic composite the most according to claim 1, it is characterised in that described biomass fiber is wooden
At least one in fiber, bamboo fiber, straw, bagasse, Urtica cannabina L. bar powder and corn starch.
Packing box wood plastic composite the most according to claim 1, it is characterised in that described calcium powder is Pulvis Talci, carbon
At least one in acid calcium and wollastonite.
Packing box wood plastic composite the most according to claim 1, it is characterised in that described antioxidant is 1010 antioxygens
Agent.
5. a packing box preparation, it is characterised in that comprise the following steps:
By the ACR of 2 ~ 8 weight portions, the calcium zinc stabilizer of 2 ~ 8 weight portions, the Tissuemat E of 0.5 ~ 3 weight portion, 0.5 ~ 3 weight portion
Stearic acid be placed in homogenizer, stir 5 ~ 10min;
Add epoxy soybean oil or the DOP of 0.5 ~ 3 weight portion, stir 3 ~ 5min;
Add the antioxidant of 0.05 ~ 0.5 weight portion, stir 5 ~ 10min, obtain making ZH04A by oneself;
The biomass fiber of 30 ~ 60 weight portions, the calcium powder of 10 ~ 50 weight portions are placed in high mixer, stir 5 ~ 10min;
Add the polyvinyl chloride resin of 100 ~ 110 weight portions, the described self-control ZH04A of 3 ~ 8 weight portions, stir 5 ~ 10min;
Add the toner of 0.1 ~ 1 weight portion, the suction infusion of 0.5 ~ 5 weight portion, stir 2 ~ 5min, obtain premix material;
Described premix material is placed in extruding pelletization in double screw extruder, obtains packing box wood plastic composite;
Described packing box wood plastic composite is melt into melt, mould is heated to predetermined temperature and closes described mould,
Described melt is injected in the die cavity of Guan Bi mould, described mould is carried out pressurize, cool down scheduled time die sinking after pressurize and take out
Obtain packing box.
Packing box preparation the most according to claim 5, it is characterised in that the described ACR by 2 ~ 8 weight portions, 2 ~ 8 weights
The amount calcium zinc stabilizer of part, the Tissuemat E of 0.5 ~ 3 weight portion, the stearic acid of 0.5 ~ 3 weight portion are placed in homogenizer, stir
The step mixing 5 ~ 10min includes:
By the ACR of 2 ~ 8 weight portions, the calcium zinc stabilizer of 2 ~ 8 weight portions, the Tissuemat E of 0.5 ~ 3 weight portion, 0.5 ~ 3 weight portion
Stearic acid be placed in homogenizer, under rotating speed 150 ~ 180rpm stir 5 ~ 10min.
Packing box preparation the most according to claim 5, it is characterised in that resisting of described addition 0.05 ~ 0.5 weight portion
Oxygen agent, stirs 5 ~ 10min, and the step obtaining making by oneself ZH04A includes:
Add 0.05 ~ 0.5 weight portion antioxidant, by after the adjustment of rotational speed of described homogenizer to 450 ~ 500rpm stir 5 ~
10min, obtains making ZH04A by oneself.
Packing box preparation the most according to claim 5, it is characterised in that the described biomass by 30 ~ 60 weight portions
Fiber, the calcium powder of 10 ~ 50 weight portions are placed in high mixer, and the step of stirring 5 ~ 10min includes:
The biomass fiber of 30 ~ 60 weight portions, the calcium powder of 10 ~ 50 weight portions are placed in high mixer, first rotating speed 450 ~
Stir 5 ~ 10min under 500rpm, after by the adjustment of rotational speed of described high mixer to 1300 ~ 1500rpm, until the temperature of described high mixer
Degree rise to 70 ~ 80 DEG C, after by the adjustment of rotational speed of described high mixer to 450 ~ 500rpm.
Packing box preparation the most according to claim 5, it is characterised in that the extrusion temperature of described double screw extruder
It is all 165 ~ 190 DEG C.
Packing box preparation the most according to claim 5, it is characterised in that described mould is heated to predetermined temperature
Step include: using surface gas full-boiled process, described mould quickly heats up to predetermined temperature, described predetermined temperature is 110 ~ 140
℃。
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107573636A (en) * | 2017-08-22 | 2018-01-12 | 芜湖蓝天工程塑胶有限公司 | High-intensity packing box and preparation method thereof |
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CN101787167A (en) * | 2010-02-26 | 2010-07-28 | 华南师范大学 | High-performance antibiosis wood plastic composite material and preparation method thereof |
CN103242602A (en) * | 2013-05-06 | 2013-08-14 | 徐开蒙 | Novel antibacterial wood plastic composite material and preparation method thereof |
CN103319810A (en) * | 2013-06-17 | 2013-09-25 | 内蒙古亿利塑业有限责任公司 | Salix mongolica/polyvinyl chloride wood-plastic composite material and production method thereof |
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CN101787167A (en) * | 2010-02-26 | 2010-07-28 | 华南师范大学 | High-performance antibiosis wood plastic composite material and preparation method thereof |
CN103242602A (en) * | 2013-05-06 | 2013-08-14 | 徐开蒙 | Novel antibacterial wood plastic composite material and preparation method thereof |
CN103319810A (en) * | 2013-06-17 | 2013-09-25 | 内蒙古亿利塑业有限责任公司 | Salix mongolica/polyvinyl chloride wood-plastic composite material and production method thereof |
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