CN105949418A - 3D (three-dimensional) printing resin for aluminum castings and production method thereof - Google Patents

3D (three-dimensional) printing resin for aluminum castings and production method thereof Download PDF

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Publication number
CN105949418A
CN105949418A CN201610524518.4A CN201610524518A CN105949418A CN 105949418 A CN105949418 A CN 105949418A CN 201610524518 A CN201610524518 A CN 201610524518A CN 105949418 A CN105949418 A CN 105949418A
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CN
China
Prior art keywords
resin
furfuryl alcohol
aluminum casting
bisphenol
formaldehyde
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610524518.4A
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Chinese (zh)
Inventor
方建涛
韩文
张茜
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NINGXIA KOCEL CHEMICALS CO Ltd
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NINGXIA KOCEL CHEMICALS CO Ltd
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Priority to CN201610524518.4A priority Critical patent/CN105949418A/en
Publication of CN105949418A publication Critical patent/CN105949418A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G16/00Condensation polymers of aldehydes or ketones with monomers not provided for in the groups C08G4/00 - C08G14/00
    • C08G16/02Condensation polymers of aldehydes or ketones with monomers not provided for in the groups C08G4/00 - C08G14/00 of aldehydes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00Materials specially adapted for additive manufacturing

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)

Abstract

The invention relates to the field of casting auxiliary materials, in particular to a production method of 3D (three-dimensional) printing resin for aluminum castings. The 3D printing resin for the aluminum castings comprises the following chemical components in percentage by mass: 2-8% of bisphenol B, 13-29% of phenol, 0.5-1.5% of acetaldehyde solution, 2-8% of resorcinol, 45-65% of furfuryl alcohol, 7-13% of formaldehyde, 1-3% of potassium hydroxide, 0.5-1.5% of coupling agent, and 0.5-1.5% of aldehyde catching agent. The 3D printing resin for the aluminum castings has the advantages that the defects of production cost, working efficiency and environment protection of traditional resin for aluminum castings are overcome; the chemical property is stable, the 3D resin is suitable for 3D printing technique, the production cost is low, the operation is simple and convenient, and the environment-friendly effect is realized.

Description

A kind of aluminum casting 3D prints resin and production method thereof
Technical field
The present invention relates to casting auxiliary Material Field, print the production method of resin particularly to a kind of aluminum casting 3D.
Background technology
In recent years, three-dimensional (3D) printing technique rises in developed country, and it is the most no longer concept product that 3D prints, entirely Ball many companies are proposed individual's 3D printer, and it has started universal in life usually and has progressively promoted at industrial circle Application.In April, 2012, Britain " economist " publishes the article and thinks, 3D printing technique will push away together with other Digitalisation Manufacture Mode The realization of the dynamic third time industrial revolution.Traditional manufacturing technology is " subtracting material manufacturing technology ", and it is then " increasing material manufacturing technology " that 3D prints, It has low cost of manufacture, the clear superiority such as with short production cycle.Traditional cast aluminium self-hardening resin adhesive system is by three component groups Becoming, a component is polyhydric alcohol, and two components are polyisocyanate, and three components are catalyst, because it has excellent mobility, it is easy to Either manually or mechanically back-up sand, surface roughness are good, and dimensional accuracy is high, and curing rate is fast, and the most uniform curing, thorough hardening is good, The advantages such as after cast, core (type) collapsibility is good, and sand removal is very easy, so in cast aluminium industry always in occupation of leading position. But, it is high that it there is also production cost in actual applications, and production process complex operation is easily generated pungent in casting cycle White smoke, execute-in-place work human and environment is produced greatly harm.At present, the domestic production aluminum casting 3D that there is no prints The enterprise of resin.
Therefore, develop a kind of stable chemical performance, be applicable to use 3D printing technique, production cost low, easy and simple to handle, to ring It is that whole industry 3D molding sand prints the problem that industry is paid close attention to jointly that the aluminum casting 3D of border close friend prints resin material.
Summary of the invention
For existing tradition aluminum casting resin deficiency in terms of production cost and work efficiency and environmental conservation, this Bright creativeness develop a kind of stable chemical performance, be applicable to 3D printing technique, production cost low, easy and simple to handle, to ring The aluminum casting 3D of border close friend prints resin.
In order to solve above-mentioned technical problem, the technical solution that the present invention uses is:
A kind of aluminum casting 3D prints resin, it is characterised in that include following components: bisphenol b, phenol, acetaldehyde solution, isophthalic two Phenol, furfuryl alcohol, formaldehyde, potassium hydroxide, coupling agent and aldehyde capturing agent.
Further, the mass percent of above component is respectively as follows: bisphenol b 2-8%, phenol 13-29%, acetaldehyde solution 0.5-1.5%, resorcinol 2-8%, furfuryl alcohol 45-65%, formaldehyde 7-13%, potassium hydroxide 1-3%, coupling agent 0.5-1.5% and catch aldehyde Agent 0.5-1.5%.
Meanwhile, the invention provides a kind of aluminum casting 3D and print the production method of resin, it is characterised in that include following Step:
(1) melted phenol, bisphenol b, formaldehyde, furfuryl alcohol are proportionally put in reactor, add acetaldehyde solution, open stirring, Being passed through steam pressure 0.1-0.2MPa, reaction temperature is at 80-110 DEG C;
(2) in the polymer that step (1) produces, add furfuryl alcohol, be passed through steam, be incubated 1h-3h;
(3), after insulation 1h-3h, it is transferred to the distillating still that reduces pressure, at temperature 60 C-80 DEG C, vacuum 0.05MPa-0.095MPa bar Under part, reduce pressure distillation dehydration 1h-2h;
(4) after distillation dehydration, it is added thereto to resorcinol and potassium hydroxide aqueous solution, is warming up to 100-130 DEG C, be incubated 1h- 3h;
(5) it is down to room temperature, adds furfuryl alcohol, aldehyde capturing agent and coupling agent and stir, obtain aluminum casting 3D and print resin.
Beneficial effects of the present invention is as follows:
1, this aluminum casting 3D prints resin and selects the raw material relatively mild to human body and production environment in process of production, Decrease the health to execute-in-place workman and the injury of environment to the full extent, and production process is simple, easily operated.
2, this aluminum casting is stable with 3D printing resin property, and viscosity is low, and first intensity is high, and setting rate is fast, high temperature collapsibility Good, cast cleaning is without by mechanically or manually, fundamentally solving the problem that aluminum casting sand removal is difficult.
3, main raw material(s) used by this aluminum casting 3D printing resin is cheap and easily-available, greatly reduces production cost.
4, this aluminum casting 3D printing resin is easy to use, has thoroughly broken away from traditional aluminum casting loaded down with trivial details by three components resin Operating process and casting cycle in produce the phenomenon of white smoke, easy to use, casting cycle will not produce pollution ring The harmful gas in border.
Detailed description of the invention
For existing tradition aluminum casting resin deficiency in terms of production cost and work efficiency and environmental conservation, this Bright creativeness develop a kind of stable chemical performance, be applicable to 3D printing technique, production cost low, easy and simple to handle, to ring The aluminum casting 3D of border close friend prints resin.
In order to solve above-mentioned technical problem, the technical solution that the present invention uses is:
The invention provides a kind of stable chemical performance, be applicable to use 3D printing technique, production cost low, easy and simple to handle, to ring The friendly aluminum casting 3D in border prints resin, and the mass percent of each chemical constituent is: bisphenol b 2-8%, phenol 13-29%, Acetaldehyde solution 0.5-1.5%, resorcinol 2-8%, furfuryl alcohol 45-65%, formaldehyde 7-13%, potassium hydroxide 1-3%, coupling agent 0.5- 1.5% and aldehyde capturing agent 0.5-1.5%.
Meanwhile, the invention provides a kind of aluminum casting 3D and print the production method of resin, comprise the following steps:
(1) melted phenol, bisphenol b, formaldehyde, furfuryl alcohol are put in reactor according to a certain percentage, add appropriate acetaldehyde solution, open Opening stirring, be passed through steam pressure 0.1-0.2MPa, reaction temperature is at 80-110 DEG C;
(2) in the polymer that the first step produces, add furfuryl alcohol, be passed through steam, be incubated 1h-3h;
(3), after insulation 1h-3h, it is transferred to the distillating still that reduces pressure, at temperature 60 C-80 DEG C, vacuum 0.05MPa-0.095MPa bar Reduce pressure under part distillation dehydration 1h-2h;
(4) it is added thereto to appropriate resorcinol and potassium hydroxide aqueous solution after distillation dehydration, is warming up to 100-130 DEG C, insulation 1h-3h;
(5) being down to room temperature, add a certain amount of furfuryl alcohol, aldehyde capturing agent, coupling agent stirs, and obtains aluminum casting 3D and prints resin.
Embodiment one
The invention provides a kind of stable chemical performance, be applicable to use 3D printing technique, production cost low, easy and simple to handle, to ring The aluminum casting 3D of border close friend prints resin, and the mass percent of each chemical constituent is: bisphenol b 5%, phenol 20%, acetaldehyde are molten Liquid 1%, resorcinol 5%, furfuryl alcohol 55%, formaldehyde 10%, potassium hydroxide 2%, coupling agent 1%, aldehyde capturing agent 1%.
Meanwhile, the invention provides a kind of aluminum casting 3D and print the production method of resin, comprise the following steps:
(1) melted phenol 20%, bisphenol b 5%, formaldehyde 10%, furfuryl alcohol 45% are put in reactor, add acetaldehyde solution 1%, open Stirring, is passed through steam pressure 0.1-0.2MPa, and reaction temperature is at 80-110 DEG C;
(2) in the polymer that the first step produces, add furfuryl alcohol 5%, be passed through steam, be incubated 1h-3h;
(3), after insulation 1h-3h, it is transferred to the distillating still that reduces pressure, at temperature 60 C-80 DEG C, vacuum 0.05MPa-0.095MPa bar Reduce pressure under part distillation dehydration 1h-2h;
(4) it is added thereto to resorcinol 5% and potassium hydroxide aqueous solution 2% after distillation dehydration, is warming up to 100-130 DEG C, insulation 1h-3h;
(5) being down to room temperature, add furfuryl alcohol 5%, aldehyde capturing agent 1%, coupling agent 1% stirs, and obtains aluminum casting 3D and prints resin.
Embodiment two
The invention provides a kind of stable chemical performance, be applicable to use 3D printing technique, production cost low, easy and simple to handle, to ring The aluminum casting 3D of border close friend prints resin, and the mass percent of each chemical constituent is: bisphenol b 3%, phenol 23%, acetaldehyde are molten Liquid 0.5%, resorcinol 6%, furfuryl alcohol 56%, formaldehyde 7%, potassium hydroxide 3%, coupling agent 0.9%, aldehyde capturing agent 0.6%.
Meanwhile, the invention provides a kind of aluminum casting 3D and print the production method of resin, comprise the following steps:
(1) melted phenol 23%, bisphenol b 3%, formaldehyde 7%, furfuryl alcohol 42% are put in reactor, add acetaldehyde solution 0.5%, open Opening stirring, be passed through steam pressure 0.1-0.2MPa, reaction temperature is at 80-110 DEG C;
(2) in the polymer that the first step produces, add furfuryl alcohol 6%, be passed through steam, be incubated 1h-3h;
(3), after insulation 1h-3h, it is transferred to the distillating still that reduces pressure, at temperature 60 C-80 DEG C, vacuum 0.05MPa-0.095MPa bar Reduce pressure under part distillation dehydration 1h-2h;
(4) it is added thereto to resorcinol 6% and potassium hydroxide aqueous solution 3% after distillation dehydration, is warming up to 100-130 DEG C, insulation 1h-3h;
(5) being down to room temperature, add furfuryl alcohol 8%, aldehyde capturing agent 0.6%, coupling agent 0.9% stirs, and obtains aluminum casting 3D and prints tree Fat.
Embodiment three
The invention provides a kind of stable chemical performance, be applicable to use 3D printing technique, production cost low, easy and simple to handle, to ring The aluminum casting 3D of border close friend prints resin, and the mass percent of each chemical constituent is: bisphenol b 6%, phenol 28%, acetaldehyde are molten Liquid 1%, resorcinol 2%, furfuryl alcohol 48%, formaldehyde 12%, potassium hydroxide 1%, coupling agent 1%, aldehyde capturing agent 1%.
Meanwhile, the invention provides a kind of aluminum casting 3D and print the production method of resin, comprise the following steps:
(1) melted phenol 28%, bisphenol b 6%, formaldehyde 12%, furfuryl alcohol 40% are put in reactor, add acetaldehyde solution 1%, open Stirring, is passed through steam pressure 0.1-0.2MPa, and reaction temperature is at 80-110 DEG C;
(2) in the polymer that the first step produces, add furfuryl alcohol 4%, be passed through steam, be incubated 1h-3h;
(3), after insulation 1h-3h, it is transferred to the distillating still that reduces pressure, at temperature 60 C-80 DEG C, vacuum 0.05MPa-0.095MPa bar Reduce pressure under part distillation dehydration 1h-2h;
(4) it is added thereto to resorcinol 2% and potassium hydroxide aqueous solution 1% after distillation dehydration, is warming up to 100-130 DEG C, insulation 1h-3h;
(5) being down to room temperature, add furfuryl alcohol 4%, aldehyde capturing agent 1%, coupling agent 1% stirs, and obtains aluminum casting 3D and prints resin.
Embodiment four
The invention provides a kind of stable chemical performance, be applicable to use 3D printing technique, production cost low, easy and simple to handle, to ring The aluminum casting 3D of border close friend prints resin, and the mass percent of each chemical constituent is: bisphenol b 2%, phenol 16%, acetaldehyde are molten Liquid 1.5%, resorcinol 2%, furfuryl alcohol 65%, formaldehyde 11.5%, potassium hydroxide 1%, coupling agent 0.5%, aldehyde capturing agent 0.5%.
Meanwhile, the invention provides a kind of aluminum casting 3D and print the production method of resin, comprise the following steps:
(1) melted phenol 16%, bisphenol b 2%, formaldehyde 11.5%, furfuryl alcohol 55% are put in reactor, add acetaldehyde solution 1.5%, Opening stirring, be passed through steam pressure 0.1-0.2MPa, reaction temperature is at 80-110 DEG C;
(2) in the polymer that the first step produces, add furfuryl alcohol 4%, be passed through steam, be incubated 1h-3h;
(3), after insulation 1h-3h, it is transferred to the distillating still that reduces pressure, at temperature 60 C-80 DEG C, vacuum 0.05MPa-0.095MPa bar Reduce pressure under part distillation dehydration 1h-2h;
(4) it is added thereto to resorcinol 2% and potassium hydroxide aqueous solution 1% after distillation dehydration, is warming up to 100-130 DEG C, insulation 1h-3h;
(5) being down to room temperature, add furfuryl alcohol 6%, aldehyde capturing agent 0.5%, coupling agent 0.5% stirs, and obtains aluminum casting 3D and prints tree Fat.
Embodiment five
The invention provides a kind of stable chemical performance, be applicable to use 3D printing technique, production cost low, easy and simple to handle, to ring The aluminum casting 3D of border close friend prints resin, and the mass percent of each chemical constituent is: bisphenol b 5%, phenol 15%, acetaldehyde are molten Liquid 1.2%, resorcinol 8%, furfuryl alcohol 55%, formaldehyde 11%, potassium hydroxide 3%, coupling agent 0.8%, aldehyde capturing agent 1%.
Meanwhile, the invention provides a kind of aluminum casting 3D and print the production method of resin, comprise the following steps:
(1) melted phenol 15%, bisphenol b 5%, formaldehyde 11%, furfuryl alcohol 40% are put in reactor, add acetaldehyde solution 1.2%, open Opening stirring, be passed through steam pressure 0.1-0.2MPa, reaction temperature is at 80-110 DEG C;
(2) in the polymer that the first step produces, add furfuryl alcohol 6%, be passed through steam, be incubated 1h-3h;
(3), after insulation 1h-3h, it is transferred to the distillating still that reduces pressure, at temperature 60 C-80 DEG C, vacuum 0.05MPa-0.095MPa bar Reduce pressure under part distillation dehydration 1h-2h;
(4) it is added thereto to resorcinol 8% and potassium hydroxide aqueous solution 3% after distillation dehydration, is warming up to 100-130 DEG C, insulation 1h-3h;
(5) being down to room temperature, add furfuryl alcohol 9%, aldehyde capturing agent 1%, coupling agent 0.8% stirs, and obtains aluminum casting 3D and prints tree Fat.
Finally it is noted that the foregoing is only the preferred embodiments of the present invention, it is not limited to the present invention, Although being described in detail the present invention with reference to previous embodiment, for a person skilled in the art, it still may be used So that the technical scheme described in foregoing embodiments to be modified, or wherein portion of techniques feature is carried out equivalent. All within the spirit and principles in the present invention, any modification, equivalent substitution and improvement etc. made, should be included in the present invention's Within protection domain.

Claims (3)

1. an aluminum casting 3D prints resin, it is characterised in that include following components: bisphenol b, phenol, acetaldehyde solution, isophthalic Diphenol, furfuryl alcohol, formaldehyde, potassium hydroxide, coupling agent and aldehyde capturing agent.
2. aluminum casting 3D as claimed in claim 1 prints resin, it is characterised in that the mass percent of above component is respectively For: bisphenol b 2-8%, phenol 13-29%, acetaldehyde solution 0.5-1.5%, resorcinol 2-8%, furfuryl alcohol 45-65%, formaldehyde 7-13%, Potassium hydroxide 1-3%, coupling agent 0.5-1.5% and aldehyde capturing agent 0.5-1.5%.
3. the aluminum casting production method of 3D printing resin, it is characterised in that comprise the following steps:
(1) melted phenol, bisphenol b, formaldehyde, furfuryl alcohol are proportionally put in reactor, add acetaldehyde solution, open stirring, Being passed through steam pressure 0.1-0.2MPa, reaction temperature is at 80-110 DEG C;
(2) in the polymer that step (1) produces, add furfuryl alcohol, be passed through steam, be incubated 1h-3h;
(3), after insulation 1h-3h, it is transferred to the distillating still that reduces pressure, at temperature 60 C-80 DEG C, vacuum 0.05MPa-0.095MPa bar Under part, reduce pressure distillation dehydration 1h-2h;
(4) after distillation dehydration, it is added thereto to resorcinol and potassium hydroxide aqueous solution, is warming up to 100-130 DEG C, be incubated 1h- 3h;
(5) it is down to room temperature, adds furfuryl alcohol, aldehyde capturing agent and coupling agent and stir, obtain aluminum casting 3D and print resin.
CN201610524518.4A 2016-07-06 2016-07-06 3D (three-dimensional) printing resin for aluminum castings and production method thereof Pending CN105949418A (en)

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Application Number Priority Date Filing Date Title
CN201610524518.4A CN105949418A (en) 2016-07-06 2016-07-06 3D (three-dimensional) printing resin for aluminum castings and production method thereof

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106543687A (en) * 2016-11-01 2017-03-29 宁夏共享化工有限公司 A kind of modified 3D printing resin of graphene oxide and its production method
WO2019029641A1 (en) 2017-08-11 2019-02-14 宁夏共享化工有限公司 Self-hardening organic synthetic resin mixture used for additive manufacturing, and application therefor
CN112142936A (en) * 2020-08-31 2020-12-29 四川东树新材料有限公司 Additive manufacturing rapid prototyping furan resin and preparation method thereof
EP3646965A4 (en) * 2017-06-28 2022-04-27 Jinan Shengquan Group Share Holding Co., Ltd Bonding agent for use in 3d printing process and preparation method and application thereof

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CN103059505A (en) * 2012-11-23 2013-04-24 沈阳铸造研究所 CO2 cured alkaline phenolic resin and preparation method thereof
CN104817665A (en) * 2015-03-04 2015-08-05 宁夏共享化工有限公司 Alkaline phenol formaldehyde resin for 3D printing, and preparation method thereof
CN105294968A (en) * 2015-05-27 2016-02-03 苏州兴业材料科技股份有限公司 Furan tung oil resin and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103059505A (en) * 2012-11-23 2013-04-24 沈阳铸造研究所 CO2 cured alkaline phenolic resin and preparation method thereof
CN104817665A (en) * 2015-03-04 2015-08-05 宁夏共享化工有限公司 Alkaline phenol formaldehyde resin for 3D printing, and preparation method thereof
CN105294968A (en) * 2015-05-27 2016-02-03 苏州兴业材料科技股份有限公司 Furan tung oil resin and preparation method thereof

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106543687A (en) * 2016-11-01 2017-03-29 宁夏共享化工有限公司 A kind of modified 3D printing resin of graphene oxide and its production method
EP3646965A4 (en) * 2017-06-28 2022-04-27 Jinan Shengquan Group Share Holding Co., Ltd Bonding agent for use in 3d printing process and preparation method and application thereof
WO2019029641A1 (en) 2017-08-11 2019-02-14 宁夏共享化工有限公司 Self-hardening organic synthetic resin mixture used for additive manufacturing, and application therefor
RU2738371C1 (en) * 2017-08-11 2020-12-11 Косел Кемикалс Ко., Лтд. Self-cure organic synthetic resin composition for additive production and use thereof
US11434318B2 (en) 2017-08-11 2022-09-06 Kocel Intelligent Machinery Limited Self-hardening organic synthetic resin mixture used for additive manufacturing, and application therefor
CN112142936A (en) * 2020-08-31 2020-12-29 四川东树新材料有限公司 Additive manufacturing rapid prototyping furan resin and preparation method thereof

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Application publication date: 20160921