CN105948793B - A kind of preparation method of light porous aluminum phosphate-mullite ceramic ball - Google Patents

A kind of preparation method of light porous aluminum phosphate-mullite ceramic ball Download PDF

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CN105948793B
CN105948793B CN201610283659.1A CN201610283659A CN105948793B CN 105948793 B CN105948793 B CN 105948793B CN 201610283659 A CN201610283659 A CN 201610283659A CN 105948793 B CN105948793 B CN 105948793B
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aluminum phosphate
ceramic ball
mullite
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CN105948793A (en
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白佳海
高杰
刘俊成
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Shandong University of Technology
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    • C04B35/16Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
    • C04B35/18Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay rich in aluminium oxide
    • C04B35/185Mullite 3Al2O3-2SiO2
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    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
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Abstract

A kind of preparation method of light porous aluminum phosphate-mullite ceramic ball, it is characterised in that using following steps:(1)Mullite Powder, alumina powder, biphosphate aluminium powder, frit powder carries out dry-mixed in proportion;(2)It is granulated, shaping, cylindric green body is made;(3)After when 70 DEG C of dry base substrates 5 are small, green body is put into the alumina crucible that interior bottom is semicircle spherical shape, when heating to 150 DEG C and small heat preservation 2 under air atmosphere with the speed of 5 DEG C/min, 380 DEG C are heated to the speed of 10 20 DEG C/min and keep the temperature 1 hour again, when then heating to 680 DEG C and small heat preservation 2 with the speed of 1 DEG C/min, finally 1150 DEG C are heated to the speed of 5 DEG C/min and keep the temperature 2 hours, room temperature then is naturally cooled to, that is, light porous aluminum phosphate-mullite ceramic ball is made.

Description

A kind of preparation method of light porous aluminum phosphate-mullite ceramic ball
Technical field
The present invention is to provide a kind of preparation methods of light porous aluminum phosphate-mullite ceramic ball, belong to special cermacis Technical field of material.
Background technology
Porous alumionphosphate(AlPO4)- mullite(3Al2O3 .2SiO2) Ceramic Balls being widely used in the industrial production It is general, catalyst carrier, chemical filler, heat preservation and refractory material etc. can be used as.As carrier of photocatalyst and other liquid phases Catalytic reaction agent carrier and as in water during the adsorbent of noxious material, in order to ensure with efficient catalytic effect and (Or)Adsorption efficiency often requires that porous ceramic ball in water in suspended state, this just needs to prepare a kind of light porous pottery Porcelain ball.At present, then pass through mainly using " core " of the sphere made of the organic matter lost as spherical green body is easily burnt both at home and abroad It is spherical organic " core " to burn till removing, so as to prepare a kind of suspensible porous ceramics hollow ball.The disadvantages of this method is:Shaping compared with Difficulty, and during organic matter burns and loses, easily lead to ceramics cracking or destroy, reduce the yield rate of product;In addition, this work Skill process is more complicated, and cost is higher, deficiency in economic performance, environment easy to pollute.In order to overcome above-mentioned problem, invention provides one The preparation side of efficient, simple, safe and reliable, easily operated, the low-cost light porous aluminum phosphate-mullite ceramic ball of kind Method.
The content of the invention
The technology of the present invention provides a kind of efficient, simple, safe and reliable, easily operated, low-cost light porous phosphoric acid The preparation method of aluminium-mullite ceramic ball, technical solution are:
A kind of preparation method of light porous aluminum phosphate-mullite ceramic ball, it is characterised in that using following steps:(1) Mullite Powder, alumina powder, biphosphate aluminium powder, frit powder is 2 according to mass ratio:1:3.11:0.03 ratio Example carries out dry-mixed;Wherein, the silica containing 50 wt% lithias, the sodium oxide molybdena of 30 wt% and 20 wt% in frit;(2)Add Adding the poly-vinyl alcohol solution that concentration is 8 wt%, the additive amount of binding agent is the 5% of blank gross mass as binding agent;Then make Grain, shaping, are made cylindric green body;(3)After when 70 DEG C of dry base substrates 5 are small, green body is put into interior bottom as semicircle spherical shape In alumina crucible, when heating to 150 DEG C and small heat preservation 2 under air atmosphere with the speed of 5 DEG C/min, then with 10- The speed of 20 DEG C/min heats to 380 DEG C and keeps the temperature 1 hour, is then heated to the speed of 1 DEG C/min 680 DEG C and keep the temperature 2 it is small when, finally heat to 1150 DEG C with the speed of 5 DEG C/min and keep the temperature 2 hours, it is then natural Room temperature is cooled to, that is, light porous aluminum phosphate-mullite ceramic ball is made.
A kind of preparation method of the light porous aluminum phosphate-mullite ceramic ball, it is characterised in that:Step(1)In Mullite Powder and oxide powder average grain diameter all for 0.6 micron, aluminium dihydrogen phosphate powder average particle size is 0.5 micron, The average grain diameter of frit powder is 0.7 micron.
A kind of preparation method of the light porous aluminum phosphate-mullite ceramic ball, it is characterised in that:Step(2)In Shaping refer to powder carry out dry-pressing formed, briquetting pressure 10-25MPa.
Description of the drawings
Fig. 1 is that light porous aluminum phosphate-mullite ceramic ball prepared by the technology of the present invention floats on photo in water;From It can see in figure:Aluminum phosphate-mullite ceramic ball is floated in water, illustrates that the volume of aluminum phosphate-mullite ceramic ball is close Degree is less than the density of water, i.e., the material that prepared by the technology of the present invention belongs to light porous ceramic material.
The principle of this technology invention is as follows:
It is fusible at a lower temperature for liquid using aluminium dihydrogen phosphate, the then property of solidifiable again at relatively high temperatures It can so that green body is spontaneously formed in sintering process as sphere, and concrete principle is as follows:Aluminium dihydrogen phosphate be heated to 150 DEG C, Keep the temperature 2 it is small when after, aluminium dihydrogen phosphate is changed into as liquid, be then heated rapidly to 380 DEG C and keep the temperature 1 it is small when, the purpose is to make Various raw materials form a kind of very big viscous body of viscosity at such a temperature.The effect for adding in frit is on the one hand can to promote raw material Melt as a kind of very big viscous body of viscosity, on the other hand can also increase surface tension so that viscous physical efficiency spontaneously form for Sphere.It is heated slowly to during 680 DEG C, aluminium dihydrogen phosphate is gradually solidified as solid;In temperature-rise period, aluminium dihydrogen phosphate meeting Be decomposed into aluminum phosphate, vapor and phosphorus pentoxide, the phosphorus pentoxide of generation can and carbonic acid reactive magnesium generation aluminum phosphate-not Carry out stone, and vapor and carbon dioxide etc. play an important role of pore-forming, can thus prepare light porous aluminum phosphate-mullite pottery Porcelain.
Specific embodiment
Embodiment 1
Mullite Powder, alumina powder, biphosphate aluminium powder, frit powder is 2 according to mass ratio:1:3.11: 0.03 ratio carries out dry-mixed;Wherein, the titanium dioxide containing 50 wt% lithias, the sodium oxide molybdena of 30 wt% and 20 wt% in frit Silicon;Controlling the average grain diameter of Mullite Powder and oxide powder, aluminium dihydrogen phosphate powder average particle size is micro- for 0.5 for 0.6 micron Rice, the average grain diameter of frit powder is 0.7 micron;Addition concentration is the poly-vinyl alcohol solution of 8 wt% as binding agent, binding agent Additive amount be the 5% of blank gross mass;Then it is granulated, is dry-pressing formed with 10MPa pressure, cylindric green body is made;At 70 DEG C After when dry base substrate 5 is small, green body be put into interior bottom be semicircle spherical shape alumina crucible in, under air atmosphere with 5 DEG C/ When the speed of min heats to 150 DEG C and small heat preservation 2, then heat to 380 DEG C with the speed of 10 DEG C/min and protect Warm 1 hour, when then heating to 680 DEG C and small heat preservation 2 with the speed of 1 DEG C/min, finally with the speed of 5 DEG C/min Degree heats to 1150 DEG C and keeps the temperature 2 hours, then naturally cools to room temperature, i.e., and obtained light porous aluminum phosphate-not Carry out feldspar ball.The bulk density that porous ceramic ball is measured with Archimedes method is 0.89 g/cm3, open pore rate is 35 %.With The crystalline phase that XRD analysis measure Ceramic Balls is aluminum phosphate-mullite.
Embodiment 2
Mullite Powder, alumina powder, biphosphate aluminium powder, frit powder are 2 according to mass ratio:1:3.11: 0.03 ratio carries out dry-mixed;Wherein, the titanium dioxide containing 50 wt% lithias, the sodium oxide molybdena of 30 wt% and 20 wt% in frit Silicon;Controlling the average grain diameter of Mullite Powder and oxide powder, aluminium dihydrogen phosphate powder average particle size is micro- for 0.5 for 0.6 micron Rice, the average grain diameter of frit powder is 0.7 micron;Addition concentration is the poly-vinyl alcohol solution of 8 wt% as binding agent, binding agent Additive amount be the 5% of blank gross mass;Then it is granulated, is dry-pressing formed with 20MPa pressure, cylindric green body is made;At 70 DEG C After when dry base substrate 5 is small, green body be put into interior bottom be semicircle spherical shape alumina crucible in, under air atmosphere with 5 DEG C/ When the speed of min heats to 150 DEG C and small heat preservation 2, then heat to 380 DEG C with the speed of 15 DEG C/min and protect Warm 1 hour, when then heating to 680 DEG C and small heat preservation 2 with the speed of 1 DEG C/min, finally with the speed of 5 DEG C/min Degree heats to 1150 DEG C and keeps the temperature 2 hours, then naturally cools to room temperature, i.e., and obtained light porous aluminum phosphate-not Carry out feldspar ball.The bulk density that porous ceramic ball is measured with Archimedes method is 0.90 g/cm3, open pore rate is 34 %.With The crystalline phase that XRD analysis measure Ceramic Balls is aluminum phosphate-mullite.
Embodiment 3
Mullite Powder, alumina powder, biphosphate aluminium powder, frit powder are 2 according to mass ratio:1:3.11: 0.03 ratio carries out dry-mixed;Wherein, the titanium dioxide containing 50 wt% lithias, the sodium oxide molybdena of 30 wt% and 20 wt% in frit Silicon;It is all 0.6 micron to control the average grain diameter of Mullite Powder and oxide powder, and aluminium dihydrogen phosphate powder average particle size is 0.5 Micron, the average grain diameter of frit powder is 0.7 micron;The poly-vinyl alcohol solution that addition concentration is 8 wt% is bonded as binding agent The additive amount of agent is the 5% of blank gross mass;Then it is granulated, is dry-pressing formed with 25 MPa pressure, cylindric green body is made;70 After when DEG C dry base substrate 5 is small, green body is put into the alumina crucible that interior bottom is semicircle spherical shape, with 5 under air atmosphere DEG C/speed of min heat to 150 DEG C and keep the temperature 2 it is small when, then heat to 380 DEG C simultaneously with the speed of 20 DEG C/min 1 hour is kept the temperature, when then heating to 680 DEG C and small heat preservation 2 with the speed of 1 DEG C/min, finally with 5 DEG C/min's Speed heats to 1150 DEG C and keeps the temperature 2 hours, then naturally cools to room temperature, i.e., and obtained light porous aluminum phosphate- Mullite ceramic ball.The bulk density that porous ceramic ball is measured with Archimedes method is 0.91g/cm3, open pore rate is 32 %. The crystalline phase that Ceramic Balls are measured with XRD analysis is aluminum phosphate-mullite.

Claims (2)

1. a kind of preparation method of light porous aluminum phosphate-mullite ceramic ball, it is characterised in that using following steps:(1) Mullite Powder, alumina powder, biphosphate aluminium powder, frit powder are 2 according to mass ratio:1:3.11:0.03 ratio It carries out dry-mixed;Wherein, the silica containing 50 wt% lithias, the sodium oxide molybdena of 30 wt% and 20 wt% in frit;Control is not Carry out the average grain diameter of stone powder and alumina powder for 0.6 micron, aluminium dihydrogen phosphate powder average particle size is 0.5 micron, frit The average grain diameter of powder is 0.7 micron;(2)As binding agent, binding agent adds the poly-vinyl alcohol solution that addition concentration is 8 wt% Dosage is the 5% of blank gross mass;Then it is granulated, is molded, cylindric green body is made;(3)After when 70 DEG C of dry base substrates 5 are small, Green body is put into the alumina crucible that interior bottom is semicircle spherical shape, with the speed heat temperature raising of 5 DEG C/min under air atmosphere It when to 150 DEG C and heat preservation 2 is small, then heats to 380 DEG C with the speed of 10-20 DEG C/min and keeps the temperature 1 hour, then When heating to 680 DEG C and small heat preservation 2 with the speed of 1 DEG C/min, finally heated to the speed of 5 DEG C/min 1150 DEG C and 2 hours of heat preservation, room temperature is then naturally cooled to, that is, light porous aluminum phosphate-mullite ceramic ball is made.
2. a kind of preparation method of light porous aluminum phosphate-mullite ceramic ball as described in claim 1, it is characterised in that: Step(2)In shaping refer to powder carry out dry-pressing formed, briquetting pressure 10-25MPa.
CN201610283659.1A 2016-05-04 2016-05-04 A kind of preparation method of light porous aluminum phosphate-mullite ceramic ball Expired - Fee Related CN105948793B (en)

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Publication number Priority date Publication date Assignee Title
CN1091764A (en) * 1993-02-19 1994-09-07 胡小弟 The high temperature compound binding agent
CN102503510A (en) * 2011-11-03 2012-06-20 杭州中亚新材料科技有限公司 Production process for firing alumina foamed ceramic filter board in roller kiln
CN103396150A (en) * 2013-07-30 2013-11-20 河南煤业化工集团研究院有限责任公司 Method for preparing foam ceramic self-insulation wall material by utilizing solid wastes
CN103467123A (en) * 2013-09-02 2013-12-25 安徽瑞泰新材料科技有限公司 Silicon-rich mullite lightweight aggregate and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1091764A (en) * 1993-02-19 1994-09-07 胡小弟 The high temperature compound binding agent
CN102503510A (en) * 2011-11-03 2012-06-20 杭州中亚新材料科技有限公司 Production process for firing alumina foamed ceramic filter board in roller kiln
CN103396150A (en) * 2013-07-30 2013-11-20 河南煤业化工集团研究院有限责任公司 Method for preparing foam ceramic self-insulation wall material by utilizing solid wastes
CN103467123A (en) * 2013-09-02 2013-12-25 安徽瑞泰新材料科技有限公司 Silicon-rich mullite lightweight aggregate and preparation method thereof

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