CN105947817B - The fabricating tools of netting machine reel wire roller and the manufacture method of reel wire roller - Google Patents
The fabricating tools of netting machine reel wire roller and the manufacture method of reel wire roller Download PDFInfo
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- CN105947817B CN105947817B CN201610440868.2A CN201610440868A CN105947817B CN 105947817 B CN105947817 B CN 105947817B CN 201610440868 A CN201610440868 A CN 201610440868A CN 105947817 B CN105947817 B CN 105947817B
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- support
- reel wire
- roll body
- wire roller
- sliding block
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/50—Methods of making reels, bobbins, cop tubes, or the like by working an unspecified material, or several materials
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Abstract
The present invention relates to the fabricating tools of the netting machine reel wire roller in fishing net loom field and the manufacture method of reel wire roller, its main shaft one end is connected with drive mechanism, and the main shaft other end is provided with scroll chuck;Material scraping plate is tiltedly installed with second support;3rd support, which is provided with chute, chute, is provided with sliding block, provided with the guide-rail plate to slider guide on the outside of chute, is longitudinally provided with sliding block on screwed hole, the 3rd support rotatably arranged with there is regulation screw mandrel, regulation screw mandrel is meshed with the screwed hole;It has been relatively fixed with sliding block and two parallel carrying rollers of axis is provided with carrier roller frame, carrier roller frame;When manufacturing reel wire roller, material scraping plate abuts in roll body side and leaves gap, and atomized ash is filled in rotation process, again with the gluing layer of non-woven fabric layer of resin after solidification.Using said apparatus and method, master file net roller, main warp let-off roller and rear reel wire roller can be made, welding deformation can be eliminated, the influence of round belt is lost, it is ensured that the uniform tension in order of warp.
Description
Technical field
The present invention relates to the processing work of a kind of processing tool of netting machine and processing method, more particularly to netting machine reel wire roller
The manufacture method of dress and reel wire roller.
Background technology
In the prior art, using there is a kind of reel wire roller on the netting machine for weaving fishing net, the structure of the reel wire roller is main
Include roll body, roll body two ends are welded with flange, and the center weld of flange is connected with end axle, during work, hold the rotatable twelve Earthly Branches of axle
Support is in frame, and end axle can be connected with drive mechanism, will be wound around mounted in fishing net thereon, realize reel wire function.
Roll body is generally made up of seamless steel pipe or cold drawing welded tube, roll body any surface finish, and to avoid skidding during winding fishing net, its surface can be through
Feather plucking processing or in winding skid resistant course in advance thereon, on the one hand can avoid skidding, on the other hand, can be to the warp of fishing net during reel wire
Form pulling force, it is desirable to the uniform tension in order of its warp, just can guarantee that the mesh of the fishing net knit out is consistent.It is disadvantageous in that:
Roll body, flange and the error that occurs in the fabrication process of end axle, and the factor such as welding deformation, can cause roll body to lose circle, two ends
Not coaxial the problems such as, in reel wire, the tension force produced on warp will be inconsistent, so as to influence the quality of product.
The content of the invention
It is an object of the invention to provide a kind of fabricating tools of netting machine reel wire roller, it is solved reel wire roller and manufactured
Roll body in journey loses circle, two ends out-of-alignment problem, to ensure the uniform tension in order produced during reel wire on warp.
Therefore, the technical scheme of the offer of the present invention is:A kind of fabricating tools of netting machine reel wire roller, including first
Frame, second support and the 3rd support, second support are located between first support and the 3rd support;Installation is fixed with first support
Main shaft is horizontally installed with seat, mounting seat, main shaft one end is connected with drive mechanism, and the main shaft other end is provided with scroll chuck;
Material scraping plate is tiltedly installed with second support;3rd support is provided with chute, and interior be provided with the outside of sliding block, chute of chute is provided with to cunning
Longitudinally it is provided with the guide-rail plate that block is oriented to, sliding block on screwed hole, the 3rd support rotatably arranged with there is regulation screw mandrel, adjusts screw mandrel
It is meshed with the screwed hole;It has been relatively fixed with sliding block and two parallel carrying rollers of axis is provided with carrier roller frame, carrier roller frame;
When reel wire roller one end of welding fabrication is clamped on scroll chuck, when the other end is supported between two carrying rollers, material scraping plate reclines
In roll body side and leave gap.
It is as a further improvement on the present invention, the 3rd support has symmetrically arranged two, two the 3rd supports
It is connected between corresponding sliding block through link, the carrier roller frame is fixed on link.
For ease of the gap between regulation material scraping plate and roll body, the second support is interval with least two, material scraping plate
The back side be provided with installing plate, installing plate be provided with waist type groove, installing plate pass through through the waist type groove screw and second support phase
Connection.
It is as a further improvement on the present invention, the drive mechanism includes motor, motor is connected with master through reductor
Movable sprocket, one end of main shaft is provided with driven sprocket, is connected between driven sprocket and drive sprocket through chain.The drive chain
Shield is also provided with outside wheel, driven sprocket and chain.
Present invention also offers a kind of manufacture method of the reel wire roller carried out using above-mentioned frock, successively including following step
Suddenly:
1)In roll body two ends welded flange, flange center's welding ends axle;It is required that the end axle position at two ends is on same axis;
2)The end axle of reel wire roller one end is clamped in the claw of scroll chuck, the end axle of the other end is supported on two carrying rollers
Upside between;
3)Sliding block is driven to rise or fall by rotating regulation screw mandrel, adjustment causes after two end axle levels, by three-jaw card
Three claws locking of disk;
4)The screw through waist type groove is unclamped, the gap between material scraping plate lower edge and roll body is adjusted so that on axial direction,
Material scraping plate and roll body surface gap are uniform, keep gap to lock the screw between 0.5-1mm, then;
5)Rotated by drive mechanism drive shaft, main shaft band moved end axle, flange and roll body unitary rotation;
6)The atomized ash modulated is filled between material scraping plate and roll body, in rotation process, atomized ash is uniformly applied to
Roll body outer round surface;
7)The screw is unclamped, the atomized ash on material scraping plate is cleared up;After after the atomized ash solidification on roll body, repeat
Step 4)—6), on roll body surface atomized ash is smeared again 1-2 times;
8)After the atomized ash on roll body surface is fully cured, in its surface smear resin glue, then glued on resin glue surface
Paste layer of non-woven fabric layer.
Atomized ash includes host and curing agent, and host is unsaturated polyester resin and filler, and curing agent is initiator, both
Application weight ratio be(50:1)—(200:1).Atomized ash is a kind of high polymer material, and curing agent plays the work for triggering polymerization
With, polymerisation occurs after initiation, solidifies its rapid shaping, sticks to roll body surface, can be quick on roll body surface
Shaping, in roll body rotation process, has filled up the deformed region on roll body surface so that the radius of gyration of roll body tends to one on the whole
Cause, solve roll body and lose circle, two ends out-of-alignment defect, in reel wire, uniform pulling force can be produced to warp.Carry and turning in roller
Dynamic, scraper is pulled during scraper, atomized ash NATURAL DISTRIBUTION not absolute uniform, but it is local gradually lump, can be viscous what is scraped
Knot layer surface forms some tiny grooves so that resin glue can be deep into channel bottom, it is ensured that the bonding of non-woven fabrics is strong
Degree, and then the setting for passing through nonwoven layer, it is ensured that roll body surface has enough roughness, it is to avoid skidded during reel wire, nonwoven
Layer of cloth it also avoid abrasion of the fishing net to atom grieshoch.Using said apparatus and method, master file net roller, main warp let-off roller can be made
With rear reel wire roller.
Brief description of the drawings
Fig. 1 is schematic structural view of the invention.
Fig. 2 is the right view of Fig. 1 partial structurtes.
Fig. 3 is the schematic structural view of the invention for being provided with reel wire roller.
Fig. 4 is the right view of the partial structurtes corresponding with Fig. 3.
Wherein, 1 driven sprocket, 2 mounting seats, 3 main shafts, 4 scroll chucks, 4a claws, 5 material scraping plates, 6 carrying rollers, 7 carrier roller frames, 8
Adjust screw mandrel, 9 sliding blocks, 10 chutes, 11 guide-rail plates, 12 the 3rd supports, 13 second supports, 14 motors, 15 first supports, 16 decelerations
Machine, 17 chains, 18 drive sprockets, 19 shields, 20 links, 21 installing plates, 22 waist type grooves, 23,27 end axles, 24,26 flanges, 25
Roll body.
Embodiment
As shown in Figure 1-2, it is a kind of fabricating tools of netting machine reel wire roller, it includes first support 15, second support 13
With the 3rd support 12, second support 13 is located between the support 12 of first support 15 and the 3rd;Installation is fixed with first support 15
Main shaft 3 is horizontally installed with seat 2, mounting seat 2, the one end of main shaft 3 is connected with drive mechanism, and the drive mechanism includes motor
14, motor 14 is connected with drive sprocket 18 through reductor 16, and one end of main shaft 3 is provided with driven sprocket 1, driven sprocket 1 and active
It is connected between sprocket wheel 18 through chain 17, drive sprocket 18, driven sprocket 1 and chain 17 are externally provided with shield 19.The other end of main shaft 3
Provided with scroll chuck 4;It is tiltedly installed with material scraping plate 5 in second support 13, second support 13 is interval with two or more
Multiple, the back side of material scraping plate 5 is provided with installing plate 21, and installing plate 21 is provided with waist type groove 22, and installing plate 21 is passed through through the waist type
The screw of groove 22 is connected with second support 13;3rd support 12 has symmetrically arranged two, and the 3rd support 12 is provided with chute
10, interior be provided between sliding block 9, two corresponding sliding blocks 9 of the 3rd support 12 of chute 10 is connected through link 20, and the outside of chute 10 is set
There is the guide-rail plate 11 being oriented to sliding block 9, be longitudinally provided with sliding block 9 on screwed hole, the 3rd support 12 rotatably arranged with there is regulation
Screw mandrel 8, regulation screw mandrel 8 is meshed with the screwed hole;By rotating regulation screw mandrel 8, sliding block 9 can be driven to move up and down;Carrying roller
Frame 7 is fixed on link 20, and two parallel carrying rollers 6 of axis are provided with carrier roller frame 7;When the reel wire roller one of welding fabrication
The end axle 23 at end is clamped on scroll chuck 4, and when the end axle 27 of the other end is supported between two carrying rollers 6, material scraping plate 5 is abutted in
Simultaneously leave gap in the side of roll body 25.
The manufacture method for the reel wire roller that the frock is carried out, in turn includes the following steps:
1)In the two ends welded flange 24,26 of roll body 25, flange 24,26 center weld end axles 23,27;It is required that the end axle at two ends
23rd, 27 are located on same axis;The surface of roll body 25 is cleaned, rusty stain, greasy dirt, dust is removed;
2)The end axle 23 of reel wire roller one end is clamped in the claw 4a of scroll chuck 4, the end axle 27 of the other end is supported on
Between the upside of two carrying rollers 6;
3)Sliding block 9 is driven to rise or fall by rotating regulation screw mandrel 8, adjustment causes after two end axles 23,27 levels, will
Three claw 4a lockings of scroll chuck 4;
4)Unclamp the screw through waist type groove 22, the gap between the regulation lower edge of material scraping plate 5 and roll body 25 so that axial direction side
Upwards, material scraping plate 5 and the surface gap of roll body 25 are uniform, keep gap to lock the screw between 0.5-1mm, then;
5)Rotated by drive mechanism drive shaft 3, main shaft 3 is overall with moved end axle 23,27, flange 24,26 and roll body 25
Rotate;
6)The atomized ash modulated is filled between material scraping plate 5 and roll body 25, in rotation process, atomized ash is uniformly smeared
In the outer round surface of roll body 25;The atomized ash uses the large U.S. board atomized ash of Guangzhou Shuo Mei ornament materials Co., Ltd production,
In the atomized ash, the application weight ratio of both host and curing agent is 50:1;
7)The screw is unclamped, the atomized ash on material scraping plate 5 is cleared up;After the atomized ash on roll body 25 solidifies,
Repeat step 4)—6), on the surface of roll body 25 atomized ash is smeared again 1-2 times;
8)After the atomized ash on the surface of roll body 25 is fully cured, in its surface smear resin glue, then on resin glue surface
Paste layer of non-woven fabric layer.
Atomized ash includes host(Main putty)And curing agent, host is unsaturated polyester resin and filler, and curing agent is to draw
Agent is sent out, both application weight ratios are 50:1,50 can be selected:1 to 200:Arbitrary value between 1, such as 200:1、100:1.
When temperature is relatively low, hardener dose is relatively on the low side, when temperature is low, and hardener dose is relatively higher;Generally speaking, curing agent is used
Amount is high, and hardening time is short, on the contrary, hardener dose is few, hardening time is long.Atomized ash is by commercially available, not office
It is limited to above-mentioned brand.
The invention is not limited in above-described embodiment, on the basis of technical scheme disclosed by the invention, the skill of this area
Art personnel are according to disclosed technology contents, it is not necessary to which performing creative labour just can make one to some of which technical characteristic
A little to replace and deform, these are replaced and deformed within the scope of the present invention.
Claims (5)
1. a kind of fabricating tools of netting machine reel wire roller, it is characterised in that:Including first support, second support and the 3rd support,
Second support is located between first support and the 3rd support;It is fixed with mounting seat, mounting seat and is horizontally installed with first support
Main shaft, main shaft one end is connected with drive mechanism, and the main shaft other end is provided with scroll chuck;It is tiltedly installed with and scrapes in second support
Flitch;3rd support, which is provided with chute, chute, is provided with sliding block, provided with the guide-rail plate to slider guide on the outside of chute, on sliding block
Longitudinal direction is provided with screwed hole, the 3rd support rotatably arranged with there is regulation screw mandrel, and regulation screw mandrel is meshed with the screwed hole;With
Sliding block, which has been relatively fixed, is provided with two parallel carrying rollers of axis on carrier roller frame, carrier roller frame;When the reel wire roller one of welding fabrication
End is clamped on scroll chuck, when the other end is supported between two carrying rollers, and material scraping plate abuts in roll body side and leaves gap;
The second support is interval with least two, and the back side of material scraping plate is provided with installing plate, and installing plate is provided with waist type groove, installing plate
It is connected through the screw through the waist type groove with second support;The drive mechanism includes motor, and motor is connected through reductor
There is drive sprocket, one end of main shaft is provided with driven sprocket, is connected between driven sprocket and drive sprocket through chain.
2. the fabricating tools of netting machine reel wire roller according to claim 1, it is characterised in that:3rd support has symmetrically
It is connected between two set, the corresponding sliding block of two the 3rd supports through link, the carrier roller frame is fixed on link.
3. the fabricating tools of netting machine reel wire roller according to claim 1, it is characterised in that:It is the drive sprocket, driven
Sprocket wheel and chain are externally provided with shield.
4. the manufacture method for the reel wire roller that a kind of frock using claim 1 is carried out, it is characterised in that successively including following step
Suddenly:
1)In roll body two ends welded flange, flange center's welding ends axle;It is required that the end axle position at two ends is on same axis;
2)The end axle of reel wire roller one end is clamped in the claw of scroll chuck, the end axle of the other end is supported on the upper of two carrying rollers
Between side;
3)Sliding block is driven to rise or fall by rotating regulation screw mandrel, adjustment causes after two end axle levels, by scroll chuck
Three claw lockings;
4)Unclamp the screw through waist type groove, the gap between regulation material scraping plate lower edge and roll body so that on axial direction, scraper
Plate and roll body surface gap are uniform, keep gap to lock the screw between 0.5-1mm, then;
5)Rotated by drive mechanism drive shaft, main shaft band moved end axle, flange and roll body unitary rotation;
6)The atomized ash modulated is filled between material scraping plate and roll body, in rotation process, atomized ash is uniformly applied to roll body
Outer round surface;
7)The screw is unclamped, the atomized ash on material scraping plate is cleared up;After the atomized ash on roll body solidifies, repeat step
4)—6), on roll body surface atomized ash is smeared again 1-2 times;
8)After the atomized ash on roll body surface is fully cured, in its surface smear resin glue, then in resin glue surface mount one
Layer nonwoven layer.
5. the manufacture method of reel wire roller according to claim 4, it is characterised in that:The atomized ash includes host and solidification
Agent, host is unsaturated polyester resin and filler, and curing agent is initiator, and both application weight ratios are(50:1)—(200:
1).
Priority Applications (1)
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CN201610440868.2A CN105947817B (en) | 2016-06-20 | 2016-06-20 | The fabricating tools of netting machine reel wire roller and the manufacture method of reel wire roller |
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CN201610440868.2A CN105947817B (en) | 2016-06-20 | 2016-06-20 | The fabricating tools of netting machine reel wire roller and the manufacture method of reel wire roller |
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CN105947817B true CN105947817B (en) | 2017-10-17 |
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ES2232258B1 (en) * | 2002-11-28 | 2006-07-16 | Cimco, S.L. | ROTARY TROQUELADORA. |
CN101559615A (en) * | 2009-05-27 | 2009-10-21 | 江苏大唐机械制造有限公司 | Toothed roll barker |
CN201634949U (en) * | 2009-10-23 | 2010-11-17 | 武汉建筑材料工业设计研究院有限公司 | Small powder layer separator used on pulp slurry or pick-up board and asbestos shingle machine |
CN201842883U (en) * | 2010-10-22 | 2011-05-25 | 中国石油天然气股份有限公司 | Hot spraying device for surfaces of long pipe fittings |
CN102366919B (en) * | 2011-09-21 | 2015-01-07 | 杭州祥生砂光机制造有限公司 | One-circle and double-grinding chamfer deburring machine and deburring method thereof |
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Effective date of registration: 20210323 Address after: 225000 No.18, dazhonggang Road, Guangling Industrial Park, Guangling District, Yangzhou City, Jiangsu Province Patentee after: Yangzhou Xinyu Textile Machinery Co.,Ltd. Address before: 22 Dongzhuang Road, Guangling Economic Development Zone, Yangzhou City, Jiangsu Province 225000 Patentee before: YANGZHOU XINYU TEXTILE EQUIPMENT Co.,Ltd. |
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