CN105947793B - A kind of optical fiber spooling equipment and its method for winding - Google Patents
A kind of optical fiber spooling equipment and its method for winding Download PDFInfo
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- CN105947793B CN105947793B CN201610502818.2A CN201610502818A CN105947793B CN 105947793 B CN105947793 B CN 105947793B CN 201610502818 A CN201610502818 A CN 201610502818A CN 105947793 B CN105947793 B CN 105947793B
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- optical fiber
- spooling equipment
- fiber
- tension
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H61/00—Applications of devices for metering predetermined lengths of running material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/10—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers for making packages of specified shapes or on specified types of bobbins, tubes, cores, or formers
- B65H54/12—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers for making packages of specified shapes or on specified types of bobbins, tubes, cores, or formers on flanged bobbins or spools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/10—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
- B65H59/12—Stationary elements arranged to deflect material from straight path
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/32—Optical fibres or optical cables
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Abstract
The invention discloses a kind of optical fiber spooling equipment and its method for winding, the optical fiber spooling equipment includes:Base;Tension control mechanism, it is arranged on the base, for controlling fiber tension;Counting mechanism, it is arranged on the base, for carrying out length counting to optical fiber;Position shearing mechanism, it is arranged on the base, for carrying out position shearing and direction adjustment to optical fiber;Receiving mechanism, it is arranged on the base, for optical fiber to be coiled in receiving mechanism in order;Main controller, it is arranged on the base, is electrically connected to the tension control mechanism, counting mechanism, position shearing mechanism and receiving mechanism.The present invention automatically can coil optical fiber in rolls according to the parameter of setting uniformly, at high speed in order, fiber tension is maintained at suitable state, avoid tension spikes and produce optical fiber damage, saved cost of labor.
Description
Technical field
Embodiment of the present invention is related to optical fiber winding technique field, more particularly to a kind of optical fiber spooling equipment and its coiling
Method.
Background technology
Optical fiber is as a kind of efficient and quick information transmission carrier, and with the development of science and technology, its usage quantity is not
It is disconnected to rise.In computer data optical fiber transmitting procedure, generally require the optical fiber of certain length to connect equipment, so as to need from
The optical fiber of certain length is intercepted in whole coiled optical fiber.In addition, transport for convenience, it is also necessary to by the optical fiber of interception according to certain straight
Footpath winds lopping.However, artificial coiled fiber has low operating efficiency, time-consuming, effort, easily damages optical fiber and easily survey
Measure the inaccurate phenomenon of length.Existing automatic optical fiber spooling equipment is also without tension spikes rapid wear during solution optical fibre winding
The problems such as bad and uniform coiling.Therefore, need to provide a kind of full automatic optical fiber spooling equipment at present, can solve the problem that because tension force
It is mutated and produces optical fiber damage problem.
The content of the invention
Embodiment of the present invention is mainly solving the technical problems that provide a kind of optical fiber spooling equipment and its method for winding, energy
Enough parameters according to setting automatically coil optical fiber in rolls uniformly, at high speed in order, fiber tension is maintained at suitable shape
State, avoid tension spikes and produce optical fiber damage, saved cost of labor.
In order to solve the above technical problems, the technical scheme that embodiment of the present invention uses is:There is provided a kind of optical fiber around
Line equipment, including:
Base;
Tension control mechanism, it is arranged on the base, for controlling fiber tension;
Counting mechanism, it is arranged on the base, for carrying out length counting to optical fiber;
Position shearing mechanism, it is arranged on the base, for carrying out position shearing and direction adjustment to optical fiber;
Receiving mechanism, it is arranged on the base, for optical fiber to be coiled in receiving mechanism in order;
Main controller, it is arranged on the base, is electrically connected to the tension control mechanism, counting mechanism, position shearing machine
Structure and receiving mechanism.
Further, the tension control mechanism includes:First buffer unit, the second buffer unit and it is placed in described first
Tensioning apparatus between buffer unit and the second buffer unit, the tensioning apparatus are provided with torque sensor, the tensioning dress
Put and be electrically connected to the main controller, for tension data to be transmitted to the main controller.
Further, the counting mechanism includes drive and the encoder being connected with the drive, the encoder
It is electrically connected to the main controller.
Further, the position shearing mechanism is electrically connected to the main controller, for reaching when the fiber lengths of winding
During setting value, shear action is performed.
Further, the receiving mechanism includes:Frame, sliding shoe, the first motor, the second motor and rewinding disk, it is described
Rewinding disk is rotatably connected with the sliding shoe, and second motor is installed on the sliding shoe and is connected to the rewinding disk,
For controlling the rotation of the rewinding disk;The sliding shoe being in axial sliding connection along the rewinding disk with the frame, it is described
First motor is installed in the frame and is connected with the sliding shoe, for controlling the slip of the sliding shoe.
Further, first motor and the second motor are stepper motor.
Further, the optical fiber spooling equipment also includes optical fiber disc carrier, for placing fiber reel.
Further, the optical fiber spooling equipment also includes being arranged at the optical fiber disc carrier and the tension control mechanism
Between angle-adjusting mechanism, for adjusting the fiber angle between the optical fiber disc carrier and tension control mechanism.
Further, the optical fiber spooling equipment also includes human-computer interaction device, and the human-computer interaction device includes display
Module and input module.
In order to solve the above technical problems, another technical scheme that embodiment of the present invention uses is:A kind of optical fiber is provided
The method for winding of spooling equipment, including step:
Optical fiber spooling equipment parameter is set on human-computer interaction device;
Whole coiled optical fiber is placed on optical fiber disc carrier;
The fiber angle between fiber reel support and tension control mechanism is adjusted on angle-adjusting mechanism;
Fiber tension is controlled on tension control mechanism;
Length counting is carried out to optical fiber on counting mechanism;
Position shearing is carried out to optical fiber in position shearing mechanism and direction adjusts;
Optical fiber is coiled in receiving mechanism in order on receiving mechanism.
The optical fiber spooling equipment of embodiment of the present invention includes:Base;Tension control mechanism, it is arranged at the base
On, for controlling fiber tension;Counting mechanism, it is arranged on the base, for carrying out length counting to optical fiber;Position shearing
Mechanism, it is arranged on the base, for carrying out position shearing and direction adjustment to optical fiber;Receiving mechanism, it is arranged at the bottom
On seat, for optical fiber to be coiled in receiving mechanism in order;Main controller, it is arranged on the base, is electrically connected to described
Power controlling organization, counting mechanism, position shearing mechanism and receiving mechanism.Its advantage is:It is different from the feelings of prior art
Condition, embodiment of the present invention automatically can coil optical fiber in rolls according to the parameter of setting uniformly, at high speed in order, make optical fiber
Tension force is maintained at suitable state, avoids tension spikes and produces optical fiber damage, has saved cost of labor.
Brief description of the drawings
Fig. 1 is the structure chart of optical fiber spooling equipment of the present invention;
Fig. 2 is the structure chart of the tension control mechanism of optical fiber spooling equipment of the present invention;
Fig. 3 is the structure chart of the counting mechanism of optical fiber spooling equipment of the present invention;
Fig. 4 is the structure chart of the receiving mechanism of optical fiber spooling equipment of the present invention;
Fig. 5 is the schematic diagram of the winding process of optical fiber spooling equipment of the present invention;
Fig. 6 is the flow chart of the method for winding of optical fiber spooling equipment of the present invention.
Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples
The present invention is further elaborated.It should be appreciated that specific embodiment described herein is only to explain the present invention, not
For limiting the present invention.
It is the structure chart of optical fiber spooling equipment of the present invention refering to Fig. 1 and Fig. 5, Fig. 1, Fig. 5 is optical fiber spooling equipment of the present invention
Winding process schematic diagram;Embodiments of the present invention include:
A kind of optical fiber spooling equipment, including:Base 100.The tension control mechanism 200 being arranged on the base 100, use
In control fiber tension, the tension force of optical fiber 900 is maintained at suitable state, avoid tension spikes and produce optical fiber damage.If
The counting mechanism 300 being placed on the base 100, for carrying out length counting to optical fiber 900, the counting mechanism 300 both may be used
For calculating the fiber lengths of optical fiber 900, it may also be used for count the number of rewinding.The positioning being arranged on the base 100
Cutting mechanism 400, for carrying out position shearing and direction adjustment to optical fiber 900.The receiving mechanism being arranged on the base 100
500, for optical fiber 900 to be coiled in receiving mechanism 500 in order.The main controller being arranged on the base 100 (is schemed not
Show), the tension control mechanism 200, counting mechanism 300, position shearing mechanism 400 and receiving mechanism 500 are electrically connected to, is used for
Handle the control work such as each mechanism feedback data, the operating of each mechanism of control and instruction of execution human-machine operation.The present invention is implemented
Mode automatically can coil optical fiber 900 in rolls according to the parameter of setting uniformly, at high speed in order, be maintained at fiber tension
Suitable state, avoid tension spikes and produce optical fiber damage, saved cost of labor.
Refering to Fig. 2, Fig. 2 is the structure chart of the tension control mechanism of optical fiber spooling equipment of the present invention;In one kind of the present invention
In embodiment, the tension control mechanism 200 includes:First buffer unit 210, the second buffer unit 220 and it is placed in described
Tensioning apparatus 230 between first buffer unit 210 and the second buffer unit 220, the tensioning apparatus 230 pass provided with moment of torsion
Sensor, the tensioning apparatus 230 are electrically connected to the main controller, for tension data to be transmitted to the main controller.Work as optical fiber
When tension force changes, the moment of torsion of the tensioning apparatus 230 also changes therewith so that is set on the tensioning apparatus 230
Torque sensor data change, the real-time data transmission of the torque sensor to the main controller, the main controller
The threading speed of optical fiber spooling equipment is adjusted according to real time data, fiber tension is maintained at suitable state, avoids
Tension spikes and produce optical fiber damage.Preferably, first buffer unit 210 is the first buffering wheel, the second buffering dress
It is the second buffering wheel to put 220, and the tensioning apparatus 230 is tensioning wheel.
It is the structure chart of the counting mechanism of optical fiber spooling equipment of the present invention refering to Fig. 3 and Fig. 5, Fig. 3;In one kind of the present invention
In embodiment, the counting mechanism 300 includes drive 310 and the encoder 320 being connected with the drive, the coding
Device 320 is electrically connected to the main controller.A diameter of fixed value of the drive 310, optical fiber 900 is in the drive 310
By rear, the drive 310 turns an angle circumference, and the encoder 320 is by the diameter of the drive 310 with turning
Dynamic angle calculates the fiber lengths by the optical fiber 900 of the drive 310 and transmits length data to the master control
Device.Preferably, the optical fiber 900 encloses in the Circumferential windings one of the drive 310, so as to avoid the optical fiber 900 with it is described
Skidded between drive 310 and influence the accuracy of fiber lengths result of calculation.
In one embodiment of the invention, the position shearing mechanism 400 is electrically connected to the main controller, for working as
When the fiber lengths of winding reach setting value, shear action is performed.The position shearing mechanism 400 is controlled by the main controller,
The main controller receives the data that the transmission of encoder 320 comes, when the fiber lengths of winding reach setting value, the master control
Device controls the position shearing mechanism 400 to perform shear action.Preferably, the position shearing mechanism 400 is position shearing wheel.
It is the structure chart of the receiving mechanism of optical fiber spooling equipment of the present invention refering to Fig. 4 and Fig. 5, Fig. 4;In one kind of the present invention
In embodiment, the receiving mechanism 500 includes:Frame 510, sliding shoe 520, the first motor 530, the second motor 540 and receipts
Charging tray 550.The rewinding disk 550 is rotatably connected with the sliding shoe 520, and the rewinding disk 550 can be on the sliding shoe 520
Rotation, for optical fiber 900 to be coiled in the rewinding disk 550.Second motor 540 is installed on the sliding shoe 520
And the rewinding disk 550 is connected to, for controlling the rotation of the rewinding disk 550.The sliding shoe 520 and the frame 510
Along being in axial sliding connection for the rewinding disk 550, for optical fiber 900 to be uniformly coiled in the axle of the rewinding disk 550 in order
To on direction, optical fiber 900 is avoided to be coiled on the same position of the rewinding disk 550 excessively.First motor 530 is installed on
It is connected in the frame 510 and with the sliding shoe 520, for controlling the slip of the sliding shoe.
In one embodiment of the invention, the motor 540 of the first motor 530 and second is stepper motor, can be made
The operating of motor avoids being influenceed by load change, and can calculate optical fiber length with precise control of angular displacement so as to reach accurate
The purpose of degree, while the speed and acceleration of motor rotation are also accurately controlled, so as to reach the purpose of uniform rotating speed, avoid making
Fiber tension is mutated and produces optical fiber damage.
Refering to Fig. 1 and Fig. 5, in one embodiment of the invention, the optical fiber spooling equipment also includes fiber reel branch
Frame 600, for placing fiber reel (not shown).The position that the optical fiber disc carrier 600 may be disposed on the base 100,
The optical fiber disc carrier 600 may also set up the position outside the base 100, as long as the purpose for placing fiber reel can be reached,
And the optical fiber 900 on fiber reel can be enable normally to reach the tension control mechanism 200.
In one embodiment of the invention, the optical fiber spooling equipment also includes being arranged at the optical fiber disc carrier
Angle-adjusting mechanism 700 between 600 and the tension control mechanism 200, for adjusting the optical fiber disc carrier 600 and tension force
Fiber angle between controlling organization 200.Preferably, the angle-adjusting mechanism 700 is angle adjustment wheel.
In one embodiment of the invention, the optical fiber spooling equipment also includes human-computer interaction device 800, the people
Machine interactive device 800 includes display module (not shown) and input module (not shown).Preferably, the display module is used to show
Show various parameters and state etc., the input module is used to manipulate the optical fiber spooling equipment.
It is the flow chart of the method for winding of optical fiber spooling equipment of the present invention refering to Fig. 5 and Fig. 6, Fig. 6;The present invention also provides one
The method for winding of the above-mentioned optical fiber spooling equipment of kind, including:
Optical fiber spooling equipment parameter is set step S100, on human-computer interaction device 800, it is preferable that the optical fiber coiling
Device parameter includes fiber lengths, fiber tension, optical fiber spooling equipment rotating speed etc.;Wherein, set when the fiber lengths value reaches
During definite value, the position shearing mechanism 400 can be made to perform shear action;And the fiber tension can be according to different optical fiber
Characteristic set, avoid optical fiber from being damaged during winding while winding efficiency is ensured;The optical fiber coiling
The setting of equipment rotating speed is determined for coiling rotating speed during the 500 final rewinding of receiving mechanism;The optical fiber coiling is set
Standby parameter can be configured and adjust as needed.And the human-computer interaction device includes display module and input module.It is excellent
Selection of land, the display module are used to show various parameters and state etc., and the input module is used for the optical fiber spooling equipment
Manipulated.
Step S200, whole coiled optical fiber 900 is placed on optical fiber disc carrier 600.The optical fiber disc carrier 600 may be disposed at institute
The position on base 100 is stated, the optical fiber disc carrier 600 may also set up the position outside the base 100, as long as can reach
To the purpose of placement fiber reel, and the optical fiber 900 on fiber reel can be enable normally to reach the tension control mechanism 200 i.e.
Can.
Step S300, adjusted on angle-adjusting mechanism 700 between fiber reel support 600 and tension control mechanism 200
Fiber angle, so as to avoid the angle too small between optical fiber disc carrier 600 and tension control mechanism 200, so as to increase optical fiber
Power.Preferably, the angle-adjusting mechanism 700 is angle adjustment wheel.
Step S400, fiber tension is controlled on tension control mechanism 200, receiving other mechanisms by main controller feeds back
Data, the winding speed of optical fiber 900 is adjusted, so as to control fiber tension;The tension force of optical fiber 900 is set to be maintained at suitable
State, avoid tension spikes and produce optical fiber damage.
Step S500, fiber lengths counting is carried out to optical fiber 900 on counting mechanism 300, passes through the straight of counting mechanism 300
Footpath calculates the fiber lengths of the optical fiber 900 passed through with the angle rotated;The counting mechanism 300 can also be used to count rewinding
Number.
Step S600, position shearing is carried out to optical fiber 900 in position shearing mechanism 400 and direction adjusts, when winding
When fiber lengths reach setting value (that is, default fiber lengths in the optical fiber spooling equipment parameter), main controller control is fixed
Position cutting mechanism 400 performs shear action.
Step S700, optical fiber 900 is coiled in receiving mechanism in order on receiving mechanism 500.
In the embodiment above, the step of method for winding of the optical fiber spooling equipment is carried out according to the order in Fig. 6, but
In some embodiments, it is also possible to the order of each step in method for winding is adjusted as needed, such as, step
Order between S400 and step S500 can be carried out exchanging.
Embodiments of the present invention can uniformly coil optical fiber 900 in rolls according to the parameter of setting in order, make optical fiber
Tension force is maintained at suitable state, avoids tension spikes and produces optical fiber damage.
Embodiments of the present invention are the foregoing is only, are not intended to limit the scope of the invention, it is every to utilize this
The equivalent structure or equivalent flow conversion that description of the invention and accompanying drawing content are made, or directly or indirectly it is used in other correlations
Technical field, it is included within the scope of the present invention.
Claims (7)
- A kind of 1. optical fiber spooling equipment, it is characterised in that including:Base;Tension control mechanism, it is arranged on the base, for controlling fiber tension;Counting mechanism, it is arranged on the base, for carrying out length counting to optical fiber;Position shearing mechanism, it is arranged on the base, for carrying out position shearing and direction adjustment to optical fiber;Receiving mechanism, it is arranged on the base, for optical fiber to be coiled in receiving mechanism in order;Main controller, be arranged on the base, be electrically connected to the tension control mechanism, counting mechanism, position shearing mechanism and Receiving mechanism;Optical fiber disc carrier, for placing fiber reel;Angle-adjusting mechanism, it is arranged between the optical fiber disc carrier and the tension control mechanism, for adjusting the optical fiber Fiber angle between disc carrier and tension control mechanism;Wherein, the tension control mechanism includes:First buffer unit, the second buffer unit and it is placed in first buffer unit And the second tensioning apparatus between buffer unit, Optical Fiber Winding pass in the tensioning apparatus, the tensioning apparatus provided with moment of torsion Sensor, the tensioning apparatus are electrically connected to the main controller, for tension data to be transmitted to the main controller;The main controller is adjusted according to real-time strain data to the threading speed of optical fiber spooling equipment.
- 2. optical fiber spooling equipment as claimed in claim 1, it is characterised in that the counting mechanism include drive and with it is described The encoder of drive connection, the encoder are electrically connected to the main controller.
- 3. optical fiber spooling equipment as claimed in claim 1, it is characterised in that the position shearing mechanism is electrically connected to the master Device is controlled, for when the fiber lengths of winding reach setting value, performing shear action.
- 4. optical fiber spooling equipment as claimed in claim 1, it is characterised in that the receiving mechanism includes:Frame, sliding shoe, First motor, the second motor and rewinding disk, the rewinding disk are rotatably connected with the sliding shoe, and second motor is installed on institute State on sliding shoe and be connected to the rewinding disk, for controlling the rotation of the rewinding disk;The sliding shoe and the frame edge The rewinding disk is in axial sliding connection, and first motor is installed in the frame and is connected with the sliding shoe, is used for Control the slip of the sliding shoe.
- 5. optical fiber spooling equipment as claimed in claim 4, it is characterised in that first motor and the second motor are stepping electricity Machine.
- 6. optical fiber spooling equipment as claimed in claim 1, it is characterised in that the optical fiber spooling equipment also includes man-machine interaction Device, the human-computer interaction device include display module and input module.
- A kind of 7. method for winding of optical fiber spooling equipment as described in claim 1 to 6 any one, it is characterised in that including Step:Optical fiber spooling equipment parameter is set on human-computer interaction device;Whole coiled optical fiber is placed on optical fiber disc carrier;The fiber angle between fiber reel support and tension control mechanism, the angle adjustment machine are adjusted on angle-adjusting mechanism Structure is arranged between the optical fiber disc carrier and the tension control mechanism;Fiber tension is controlled on tension control mechanism, wherein, the tension control mechanism includes:First buffer unit, second Buffer unit and the tensioning apparatus being placed between first buffer unit and the second buffer unit, Optical Fiber Winding is in the tensioning Device, the tensioning apparatus are provided with torque sensor, and the tensioning apparatus is electrically connected to the main controller, for by tensile figure According to transmitting to the main controller;The main controller is adjusted according to real-time strain data to the threading speed of optical fiber spooling equipment;Length counting is carried out to optical fiber on counting mechanism;Position shearing is carried out to optical fiber in position shearing mechanism and direction adjusts;Optical fiber is coiled in receiving mechanism in order on receiving mechanism.
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CN106328329A (en) * | 2016-08-19 | 2017-01-11 | 安徽省宁国市天成电气有限公司 | Automatic control system of resistance winding machine |
CN107555235A (en) * | 2017-08-31 | 2018-01-09 | 太仓市林源电线电缆有限公司 | A kind of cable speed of wrap can automatic adjusument bus cable device method of work |
CN108016946A (en) * | 2017-12-27 | 2018-05-11 | 长沙深之瞳信息科技有限公司 | A kind of fibre optical sensor special optic fibre coil winding machine and its operating method |
CN110329848A (en) * | 2019-07-18 | 2019-10-15 | 深圳技术大学 | A kind of high-precision optical fiber fixed length bobbin winder device |
CN111483881B (en) * | 2020-04-17 | 2021-11-30 | 武汉锐科光纤激光技术股份有限公司 | Runway-shaped optical fiber coiling machine and method for coiling optical fibers by using same |
CN112079196A (en) * | 2020-10-23 | 2020-12-15 | 东台奥力芬化纤有限公司 | Production device for polypropylene fiber space-variant yarns with fixed weight and fixed length |
CN114162661A (en) * | 2021-12-15 | 2022-03-11 | 江苏亨通光纤科技有限公司 | Multi-disc optical fiber unwinding equipment |
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JP3947909B2 (en) * | 2002-01-07 | 2007-07-25 | サンケン電気株式会社 | Longitudinal object transfer device |
JP2005262595A (en) * | 2004-03-18 | 2005-09-29 | Toyota Motor Corp | Filament winding apparatus |
CN202226477U (en) * | 2011-08-17 | 2012-05-23 | 苏州宇邦新型材料有限公司 | Meter-counting control device of photovoltaic solder strip winding machine |
CN203306829U (en) * | 2013-04-28 | 2013-11-27 | 博创科技股份有限公司 | Full-automatic optical fiber winding machine |
CN104418158A (en) * | 2013-08-30 | 2015-03-18 | 江苏中江焊丝有限公司 | Device for precision winding of welding wire |
CN105417281A (en) * | 2015-12-08 | 2016-03-23 | 武汉锐科光纤激光技术股份有限公司 | Spiral optical fiber winding device |
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