CN105947728A - Method and device for continuously producing non-woven fabrics - Google Patents
Method and device for continuously producing non-woven fabrics Download PDFInfo
- Publication number
- CN105947728A CN105947728A CN201610540540.8A CN201610540540A CN105947728A CN 105947728 A CN105947728 A CN 105947728A CN 201610540540 A CN201610540540 A CN 201610540540A CN 105947728 A CN105947728 A CN 105947728A
- Authority
- CN
- China
- Prior art keywords
- woven fabrics
- cloth
- support
- forming machine
- rewinder roll
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H16/00—Unwinding, paying-out webs
- B65H16/02—Supporting web roll
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/14—Mechanisms in which power is applied to web roll, e.g. to effect continuous advancement of web
- B65H18/145—Reel-to-reel type web winding and unwinding mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/19—Specific article or web
Abstract
The invention provides the technical scheme of a method and a device for continuously producing non-woven fabrics. According to the method for continuously producing the non-woven fabrics provided by the invention, a production process for producing the non-woven fabrics in the prior art is shortened, the continuous production without cut-off is realized, and the efficiency in producing the non-woven fabrics is greatly improved. Meanwhile, the device for continuously producing the non-woven fabrics adopted by the method comprises a setting machine; a fabric loosing mechanism is arranged at the front end of a fabric feeding roller of the setting machine; a fabric roll-up mechanism is arranged at the rear end of a fabric draw-out roller of the setting machine; the fabric loosing mechanism and the fabric roll-up mechanism are simple in structure without any complex parts, powers of the fabric loosing mechanism and the fabric roll-up mechanism are completely provided by the fabric feeding roller and the fabric draw-out roller of the setting machine, and no extra transmission device is adopted, so that the device is low in equipment operation cost, and high in application and popularization values.
Description
Technical field
The present invention relates to knitting printing technology field, the method and device of a kind of continuous production non-woven fabrics.
Background technology
In prior art, the production procedure producing non-woven fabrics is longer: standby Bu Songbu divides license number to send printworks sizing point license number to send quality inspection cloth-inspecting rolling to pack.Concrete, first need standby cloth work to deliver to printworks controlling Song Buhou on machine, printworks divides license number to produce again, and then forming machine divides license number cropping, then non-woven fabrics is delivered to packing shop perching, packaging.It addition, because of packaging facilities defect, 60KG yardage roll can only be rolled up, it is impossible to adapting to the demand of client's maximum 200KG/ volume, the most whole flow process wastes substantial amounts of manpower and materials, and production efficiency is on the low side, have impact on further cooperation.This is the weak point existing for prior art.
Summary of the invention
The technical problem to be solved, it is simply that for the deficiency existing for prior art, and provide the technical scheme of the method and device of a kind of continuous production non-woven fabrics.
This programme is achieved by the following technical measures: a kind of method of continuous production non-woven fabrics, comprises the following steps:
Step one: standby cloth: according to customer requirement, the semi-finished product non-woven fabrics of rolling is placed on pine cloth rewinder roll by standby cloth work, ready for use；
The cloth rewinder roll that enters of step 2: Song Bu: forming machine as the drive roll of pine cloth operation and provides pine cloth power, drives the loose cloth rewinder roll for batching semi-finished product non-woven fabrics to rotate, completes pine cloth process；
Step 3: shape, check: the non-woven fabrics obtained through step 2 completes sizing, checkout procedure in forming machine；
Step 4: batching: the draw-out roller of forming machine is as the drive roll of batching operation and provides batching power, drives the cloth beam for batching finished product non-woven fabrics to rotate, completes batching process；
Step 5: packaging: the finished product non-woven fabrics of rolling step 4 obtained is packed after taking off immediately.
Further improvement of the present invention also has, and entering of described forming machine produces frictional force between cloth rewinder roll and semi-finished product non-woven fabrics, makes pine cloth rewinder roll rotate；Produce frictional force between finished product non-woven fabrics on the draw-out roller of described forming machine and cloth beam, make cloth beam rotate.
The device of a kind of continuous production non-woven fabrics, including forming machine, the front end entering cloth rewinder roll of described forming machine is provided with Song Bu mechanism, and the rear end of the draw-out roller of described forming machine is provided with cloth-winding mechanism.
Further improvement of the present invention also has, described Song Bu mechanism includes the first support, one end of the bottom of described first support is provided with movable pulley, the other end of the bottom of described first support is provided with supporting leg, the top transverse horizontal of described first support is provided with pine cloth rewinder roll, and described pine cloth rewinder roll is connected with described first holder pivots.
Further improvement of the present invention also has, described Song Bu mechanism also includes assisting travel mechanism, described auxiliary travel mechanism includes into support bar and the handle of " T " set up of character patt ern, being provided with the pin that the supporting leg end with described first support matches on described support bar, the lower end of described support bar is provided with movable pulley.
Further improvement of the present invention also has, and the angle between described support bar and described pin is acute angle, is provided with reinforcing plate between described support bar and described pin.
Further improvement of the present invention also has, and the bottom at the two ends of described pine cloth rewinder roll is respectively arranged with one group of guiding mechanism, and described guiding mechanism includes two directive wheels being positioned at sustained height, and said two directive wheel is fixed on described first support by wheel carrier respectively.
Further improvement of the present invention also has, described cloth-winding mechanism includes the second support, the top at the two ends of described second support is vertically arranged with slideway respectively, described slideway is obliquely installed and apart from the near one end of the draw-out roller of described forming machine from bottom to top in lower end, being horizontally arranged with cloth beam between said two slideway, the two ends of described cloth beam are provided with bearing and are overlapped on described slideway.
Further improvement of the present invention also has, and the external stability of described cloth beam has roller shell.
The beneficial effect of this programme can be learnt according to the narration of such scheme, the method producing non-woven fabrics continuously of the present invention, shortens the production technology producing non-woven fabrics in prior art, it is achieved that without cutting a continuous production, substantially increase the efficiency producing non-woven fabrics；Simultaneously, the device producing non-woven fabrics continuously that the method uses, including forming machine, the front end entering cloth rewinder roll of described forming machine is provided with Song Bu mechanism, and the rear end of the draw-out roller of described forming machine is provided with cloth-winding mechanism, Song Bu mechanism and cloth-winding mechanism simple in construction, there is no parts of any complexity, and the power of Song Bu mechanism and cloth-winding mechanism completely by forming machine enter cloth rewinder roll and draw-out roller provides, do not use extra actuating device, equipment operation low cost, has the strongest application and popularization value.
As can be seen here, the present invention compared with prior art, has prominent substantive distinguishing features and significantly progress, and its beneficial effect implemented also is apparent from.
Accompanying drawing explanation
Fig. 1 is the structural representation of the specific embodiment of the invention.
Fig. 2 is the structural representation of Song Bu mechanism of the present invention.
The left view that Fig. 3 is Fig. 2.
Fig. 4 is the right view of this Fig. 2.
Fig. 5 is the structural representation that the present invention assists travel mechanism.
Fig. 6 is the left view of Fig. 5.
Fig. 7 is the structural representation of cloth-winding mechanism of the present invention.
Fig. 8 is the left view of Fig. 7.
In figure, 1 is Song Bu mechanism, and 2 for entering cloth rewinder roll, and 3 is forming machine, 4 is draw-out roller, and 5 is cloth-winding mechanism, and 6 is directive wheel, and 7 is pine cloth rewinder roll, 8 is movable pulley, and 9 is the first support, and 10 is supporting leg, and 11 is wheel carrier, 12 is movable pulley, and 13 is pin, and 14 is reinforcing plate, and 15 is support bar, 16 is handle, and 17 is slideway, and 18 is cloth beam, and 19 is roller shell, 20 is the second support, and 21 is bearing, and 22 is semi-finished product non-woven fabrics, and 23 is finished product non-woven fabrics.
Detailed description of the invention
For the technical characterstic of this programme can be clearly described, below by a detailed description of the invention, and combine its accompanying drawing, this programme is illustrated.
A kind of method of continuous production non-woven fabrics, comprises the following steps:
Step one: standby cloth: according to customer requirement, the semi-finished product non-woven fabrics 22 of rolling is placed on pine cloth rewinder roll 7 by standby cloth work, ready for use；
The cloth rewinder roll 2 that enters of step 2: Song Bu: forming machine 3 as the drive roll of pine cloth operation and provides pine cloth power, drives and rotates for the loose cloth rewinder roll 7 batching semi-finished product non-woven fabrics 22, completes pine cloth process；Concrete, entering of forming machine 3 produces frictional force between cloth rewinder roll 2 and semi-finished product non-woven fabrics 22, make pine cloth rewinder roll 7 rotate；
Step 3: shape, check: the non-woven fabrics obtained through step 2 completes sizing, checkout procedure in forming machine 3；
Step 4: batching: the draw-out roller 4 of forming machine 3 is as the drive roll of batching operation and provides batching power, drives and rotates for the cloth beam 18 batching finished product non-woven fabrics 23, complete batching process；Concrete, produce frictional force between the finished product non-woven fabrics 23 on the draw-out roller 4 of forming machine 3 and cloth beam 18, make cloth beam rotate.
Step 5: packaging: the finished product non-woven fabrics 23 of rolling step 4 obtained is packed after taking off immediately.
In above-mentioned steps, step 2, three, four and five all complete in printworks, and whole production process need not a dead lift to change workshop, improves work efficiency.
By accompanying drawing 1 it can be seen that the device of a kind of continuous production non-woven fabrics, including forming machine 3, the front end entering cloth rewinder roll 2 of described forming machine 3 is provided with Song Bu mechanism 1, and the rear end of the draw-out roller 4 of described forming machine 3 is provided with cloth-winding mechanism 5；Described enter cloth rewinder roll 2 directly drive and rotate for batching the loose cloth rewinder roll 7 of semi-finished product non-woven fabrics 22 in Song Bu mechanism 1, described draw-out roller 4 directly drives the cloth beam 18 being used for batching finished product non-woven fabrics 23 on cloth-winding mechanism 5 to rotate, it is achieved that pine cloth, sizing and batching process continuously.
Be can be seen that by accompanying drawing 2-4, described Song Bu mechanism 1 includes the first support 9, one end of the bottom of described first support 9 is provided with movable pulley 8, the other end of the bottom of described first support 9 is provided with supporting leg 10, the top transverse horizontal of described first support 9 is provided with pine cloth rewinder roll 7, and described pine cloth rewinder roll 7 is rotationally connected with described first support 9.
Be can be seen that by accompanying drawing 5 and Fig. 6, described Song Bu mechanism 1 also includes assisting travel mechanism, described auxiliary travel mechanism includes into support bar 15 and the handle 16 of " T " set up of character patt ern, being provided with the pin 13 that supporting leg 10 end with described first support 9 matches on described support bar 15, the lower end of described support bar is provided with movable pulley 12.Angle between described support bar 15 and described pin 13 is acute angle, is provided with reinforcing plate 14 between described support bar 15 and described pin 13.Auxiliary travel mechanism effect be: with the movable pulley 8 bottom the first support 9 with the use of, complete the movement of whole Song Bu mechanism 1.When needing mobile Song Bu mechanism 1, supporting leg 10 end of described first support 9 is placed in the reinforcing plate 14 between support bar 15 and described pin 13, press down on handle 16, according to lever principle, supporting leg 10 end of the first support 9 is assisted travel mechanism to support, by promoting auxiliary travel mechanism can realize the movement of Song Bu mechanism 1；When need not mobile Song Bu mechanism 1, auxiliary travel mechanism is separated with Song Bu mechanism 1.
The bottom at the two ends of described pine cloth rewinder roll 7 is respectively arranged with one group of guiding mechanism, and described guiding mechanism includes two directive wheels 6 being positioned at sustained height, and said two directive wheel 6 is fixed on described first support 9 by wheel carrier 11 respectively.The effect arranging guiding mechanism is: on the one hand the semi-finished product non-woven fabrics 22 on pine cloth rewinder roll 7 can be played certain supporting role, on the other hand ensure the energy normal rotation of pine cloth rewinder roll 7, thus complete pine cloth process, it is ensured that the seriality of whole nonwoven production process.
Be can be seen that by accompanying drawing 7 and Fig. 8, described cloth-winding mechanism 5 includes the second support 20, the top at the two ends of described second support 20 is vertically arranged with slideway 17 respectively, described slideway 17 is obliquely installed and apart from the near one end of described forming machine 3 draw-out roller 4 from bottom to top in lower end, being horizontally arranged with cloth beam 18 between said two slideway 17, the two ends of described cloth beam 18 are provided with bearing 21 and are overlapped on described slideway 17.The external stability of described cloth beam 18 has roller shell 19, concrete, and roller shell 19 uses paper tube, and the two ends of paper tube paper-pipe fixer respectively and hexagon socket head cap screw are fixed.During batching, along with the nonwoven fabric roll of cloth beam 18 is gradually increased, cloth beam 18 can move up along slideway 17, until batching completes.
In the present invention, no matter the weight of the semi-finished product non-woven fabrics 22 of rolling is multiple, can be placed on by entire volume semi-finished product non-woven fabrics 22 on pine cloth rewinder roll 7, it is to avoid after first cutting in prior art, point car is for the complicated operation sequence of cloth, decreases the standby cloth time.Because step one need not point car for cloth, therefore, the semi-finished product non-woven fabrics 22 of rolling can be shaped the most continuously, without the operation dividing license number sewing odd bits of cloth after first dividing license number sizing, decrease shaping time, and then during clot, decrease cropping, the time of work feed, again batching, save batching cost, improve work efficiency, in non-woven fabrics checkout procedure, decrease point license number and send the time of quality inspection perching, in packaging process, after decreasing sizing, yardage roll is sent by printworks the time of packing shop.
The cost of Song Bu mechanism 1 of the present invention and cloth-winding mechanism 5 is extremely low.First support 9 can use square tube to make, and pine cloth rewinder roll 7 can use stainless steel tube to make, and pine cloth rewinder roll 7 and the first support 9 can be by nylon wheel as connectors, and movable pulley 8 can use nylon wheel to make, and auxiliary travel mechanism uses shaft-like galvanized pipe to make；Second support 20 can use channel-section steel to make, and cloth beam 18 uses waste and old axle to make, and guide rail uses angle bar to make.Whole apparatus structure is simple, and handling ease is greatly saved processing cost.
The present invention does not use the parts of any complexity, simple in construction, and meanwhile, operation principle is the simplest.Complete machine utilize forming machine 3 enter cloth rewinder roll, draw-out roller 4 drives, and extra actuating device does not occur, equipment operation low cost, rotating speed synchronizes with equipment all the time.Song Bu mechanism 1 and cloth-winding mechanism 5 are the most supporting, can use simultaneously, it is achieved that client's supplied materials is without cutting a consecutive production, and maximum gauge is up to 2 meters, and weight is maximum up to 300KG.Recruitment 5 people can be saved continuously: for cloth 3 people, work feed work 1 people, percher 1 people without a section production.By 160KG/ production calculation, can add up to and improve work efficiency 69% in time-consuming 1.5 hours/(standby cloth 10 minutes, sizing cropping 45 minutes, packaging batching 45 minutes).This transformation had both improve work efficiency and had saved production labor and cost, met again customer demand.
Although the detailed description of the invention of invention is described by the above-mentioned accompanying drawing that combines; but not limiting the scope of the invention; one of ordinary skill in the art should be understood that; on the basis of technical scheme, those skilled in the art need not to pay various amendments or deformation that creative work can make still within protection scope of the present invention.
Claims (9)
1. a method for continuous production non-woven fabrics, is characterized in that, comprise the following steps:
Step one: standby cloth: according to customer requirement, the semi-finished product non-woven fabrics (22) of rolling is placed on pine cloth rewinder roll (7) by standby cloth work, ready for use；
The cloth rewinder roll (2) that enters of step 2: Song Bu: forming machine (3) as the drive roll of pine cloth operation and provides pine cloth power, drives the loose cloth rewinder roll (7) being used for batching semi-finished product non-woven fabrics (22) to rotate, completes pine cloth process；
Step 3: shape, check: the non-woven fabrics obtained through step 2 completes sizing, checkout procedure in forming machine (3)；
Step 4: batching: the draw-out roller (4) of forming machine (3) is as the drive roll of batching operation and provides batching power, drives the cloth beam (18) being used for batching finished product non-woven fabrics (23) to rotate, completes batching process；
Step 5: packaging: the finished product non-woven fabrics (23) of rolling step 4 obtained is packed after taking off immediately.
The method of continuous production non-woven fabrics the most according to claim 1, is characterized in that: entering of described forming machine (3) produces frictional force between cloth rewinder roll (2) and semi-finished product non-woven fabrics (22), make pine cloth rewinder roll (7) rotate；Produce frictional force between finished product non-woven fabrics (23) on the draw-out roller (4) of described forming machine (3) and cloth beam (18), make cloth beam (18) rotate.
3. the device of a continuous production non-woven fabrics, including forming machine (3), it is characterized in that, the front end entering cloth rewinder roll (2) of described forming machine (3) is provided with Song Bu mechanism (1), and the rear end of the draw-out roller (4) of described forming machine (3) is provided with cloth-winding mechanism (5).
The device of continuous production non-woven fabrics the most according to claim 3, it is characterized in that, described Song Bu mechanism (1) includes the first support (9), one end of the bottom of described first support (9) is provided with movable pulley (8), the other end of the bottom of described first support (9) is provided with supporting leg (10), the top transverse horizontal of described first support (9) is provided with pine cloth rewinder roll (7), and described pine cloth rewinder roll (7) is rotationally connected with described first support (9).
The device of continuous production non-woven fabrics the most according to claim 4, it is characterized in that, described Song Bu mechanism (1) also includes assisting travel mechanism, described auxiliary travel mechanism includes into support bar (15) and the handle (16) of " T " set up of character patt ern, being provided with the supporting leg (10) with described first support (9) on described support bar (15) and hold the pin (13) matched, the lower end of described support bar (15) is provided with movable pulley (12).
The device of continuous production non-woven fabrics the most according to claim 5, is characterized in that, the angle between described support bar (15) and described pin (13) is acute angle, is provided with reinforcing plate (14) between described support bar (15) and described pin (13).
7. according to the device producing non-woven fabrics continuously described in claim 4 or 5 or 6, it is characterized in that, the bottom at the two ends of described pine cloth rewinder roll (7) is respectively arranged with one group of guiding mechanism, described guiding mechanism includes two directive wheels (6) being positioned at sustained height, and said two directive wheel (6) is fixed on described first support (9) by wheel carrier (11) respectively.
The device of continuous production non-woven fabrics the most according to claim 7, it is characterized in that, described cloth-winding mechanism (5) includes the second support (20), the top at the two ends of described second support (20) is vertically arranged with slideway (17) respectively, described slideway (17) is obliquely installed and apart from the near one end of the draw-out roller (4) of described forming machine (3) from bottom to top in lower end, being horizontally arranged with cloth beam (18) between said two slideway (17), the two ends of described cloth beam (18) are provided with bearing (21) and are overlapped on described slideway (17).
The device of continuous production non-woven fabrics the most according to claim 8, is characterized in that, the external stability of described cloth beam (18) has roller shell (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610540540.8A CN105947728A (en) | 2016-07-11 | 2016-07-11 | Method and device for continuously producing non-woven fabrics |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610540540.8A CN105947728A (en) | 2016-07-11 | 2016-07-11 | Method and device for continuously producing non-woven fabrics |
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| Publication Number | Publication Date |
|---|---|
| CN105947728A true CN105947728A (en) | 2016-09-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610540540.8A Pending CN105947728A (en) | 2016-07-11 | 2016-07-11 | Method and device for continuously producing non-woven fabrics |
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2016
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| WO2009031753A1 (en) * | 2007-09-05 | 2009-03-12 | Sewoon T & S Co., Ltd. | Apparatus of manufacturing pipe-shaped insulator |
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