CN105945571A - Assembling production line and assembling method for engine supports - Google Patents
Assembling production line and assembling method for engine supports Download PDFInfo
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- CN105945571A CN105945571A CN201610504034.3A CN201610504034A CN105945571A CN 105945571 A CN105945571 A CN 105945571A CN 201610504034 A CN201610504034 A CN 201610504034A CN 105945571 A CN105945571 A CN 105945571A
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- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000004519 manufacturing process Methods 0.000 title abstract description 6
- 239000007788 liquid Substances 0.000 claims abstract description 66
- 238000001514 detection method Methods 0.000 claims abstract description 35
- 238000004140 cleaning Methods 0.000 claims abstract description 20
- 238000001035 drying Methods 0.000 claims abstract description 16
- 230000002950 deficient Effects 0.000 claims description 28
- 239000012530 fluid Substances 0.000 claims description 23
- 238000006073 displacement reaction Methods 0.000 claims description 21
- 238000003825 pressing Methods 0.000 claims description 14
- 230000005284 excitation Effects 0.000 claims description 12
- 230000000694 effects Effects 0.000 claims description 6
- 230000015572 biosynthetic process Effects 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 5
- 238000005112 continuous flow technique Methods 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 4
- 238000010981 drying operation Methods 0.000 claims description 4
- 238000009423 ventilation Methods 0.000 claims description 4
- 238000007664 blowing Methods 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims 2
- 230000003247 decreasing effect Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 14
- 238000001914 filtration Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses an assembling production line and assembling method for engine supports. The assembling production line mainly comprises a load detection device, a leakage detection device, a main spring under-liquid assembling device, a cleaning and drying device, a press-fitting device and a locking device, and further comprises a controller. The load detection device, the leakage detection device, the main spring under-liquid assembling device, the cleaning and drying device, the press-fitting device and the locking device are all connected with the controller. By means of the assembling production line for the engine supports, all assembling stations are assembled into an assembly line, most operation is conducted through devices instead of manual work, the automation degree is improved, and the assembling efficiency is accelerated; and after the devices are used, the precision during assembling is higher, the reject rate of products is decreased, and production benefits of enterprises are increased.
Description
Technical field
The present invention relates to a kind of auto parts assembling field, particularly to engine support assembling line and assembling side
Method.
Background technology
Engine support is an important accessory in automobile, and its assembling on the engine, plays the effect of cushioning and support,
Therefore the quality of automobile is played an important role by the quality of engine support, mostly adopts when assembling engine support at present
By the method for manual assembly, but manual assembly not only inefficiency, and manual assembly precision is low so that product defective products rate is high,
Have a strong impact on the productivity effect of enterprise.
Summary of the invention
Present invention solves the technical problem that and be to provide a kind of automaticity that improves, the engine support of quickening production efficiency
Assembling line.
The technical solution adopted for the present invention to solve the technical problems is: engine support assembling line, including loading
Under detection device, leak detection apparatus, main spring liquid, assembling device, cleaning drying device, press-loading apparatus and locking device, also include
Controller, described loading detection device, leak detection apparatus, main spring liquid under assembling device, cleaning drying device, press-loading apparatus and
Locking device connects with controller respectively.
Further: described loading detection device includes the first product accommodating tool, above the first product accommodating tool
It is provided with the first pressure head and the first time air cylinder driving the first pressure head to press down, also includes the first displacement being connected with the first pressure head
Sensor, described first product accommodating tool front end is provided with the first limited block, the first limited block is provided with first handle, also
Including being arranged on the first photoelectric sensor of the first product accommodating tool side, also include tri coloured lantern and defective hopper, described
Tri coloured lantern and controller connect.
Further: described leak detection apparatus includes the second product accommodating tool, described second product accommodating tool
It is provided above the second pressure head and the second time air cylinder driving the second pressure head to press down, in described second pressure head, is provided with inflation dress
Putting and pressure transmitter, described second product accommodating tool front end is provided with the second limited block, and the second limited block is provided with
Two handles, also include the second photoelectric sensor being arranged on the first product accommodating tool side, also include tri coloured lantern and defective
Hopper, described tri coloured lantern and pressure transmitter connect with controller respectively.
Further: under described main spring liquid, assembling device includes work box, is provided with three products in described work box
Accommodating tool, described work box is provided above the 3rd pressure head and the 3rd time air cylinder driving the 3rd pressure head to move downward, also
Including reserving liquid tank, described reserving liquid tank is provided with the filter vat connected with reserving liquid tank, also includes the liquid to work box conveying liquid
Knob wheel pump, also includes the Hydraulic Station providing power to hydraulic gear pump, is additionally provided with liquidometer in described reserving liquid tank.
Further: described cleaning drying device includes housing, vertically disposed rotating-table apparatus in housing, described rotating disk
Device outer is circumferentially provided with the 4th product accommodating tool, also includes the rotating-table apparatus drive mechanism driving rotating-table apparatus to rotate,
Being additionally provided with feeding passage and blanking channel on housing, described feeding passage is connected to bottom rotating disk mechanism, described blanking channel
Be connected to rotating disk mechanism top, outside described lower housing portion, be provided with air inlet, lower housing portion divide be internally provided with cleanout fluid and
Heater, is provided with hot-air mouth outside described housing upper, be provided with blowing hot-air device at hot-air mouth, also includes being arranged on shell
The ventilation mouth at body top.
Further: described press-loading apparatus includes that the 6th product accommodating tool, described 6th product accommodating tool include
Down pressing seat, down pressing seat both sides are provided with the 3rd photoelectric sensor, and described down pressing seat is provided above the 6th pressure head, described 6th pressure
On head, connection has second displacement sensor, also includes the second fluid pressure drive device driving the 6th pressure head to move downward, and described
Two displacement transducers and controller connect.
Further: described locking device includes that the 7th product accommodating tool, the 7th product accommodating tool side are arranged
There are the 4th photoelectric sensor, described 7th product accommodating tool to be provided above screw gun, also include driving screw gun to transport downwards
Dynamic screw gun driving means.
The invention also discloses engine support assembly method, including:
Loading detects: the rubber spring carrying out stiffness excitations will be needed to put into the first product accommodating tool, starting device,
After first photoelectric sensor detects that part has existed, supply and press rubber master under first time air cylinder constant pressure drive ram
Spring, data are passed to controller by displacement transducer, and controller carries out stiffness excitations according to the data of displacement transducer, if not conforming to
Lattice, controller controls tri coloured lantern when red and sends alarm, and defective hopper put into by rejected part by operator, if closing
Lattice, controller controls the green light of tri coloured lantern, and part is taken out and puts into runner by operator, flows into next station；
Leak detection: manually the product after stiffness excitations is put into the second product accommodating tool, starting device, the second light
After electric transducer detects that part has existed, second time air cylinder drives presses so that product formation closed chamber under the second pressure head
Body, the aerating device in the second pressure head inflates in airtight cavity, and the result detected is passed to controller by pressure transmitter, control
Device processed carries out leak detection according to the data of pressure transmitter, if defective, controller controls the concurrent responding of tri coloured lantern when red
Report, defective hopper put into by rejected part by operator, if qualified, controller controls the green light of tri coloured lantern, operator
Part is taken out and puts into runner by member, flows into next station；
Assembling under main spring liquid: during use, add liquid in reserving liquid tank, liquid first passes through filter vat when entering reserving liquid tank and enters
Row filtration treatment, the liquid in reserving liquid tank carries liquid by hydraulic gear pump in work box, then by a upper station detection
Qualified main spring loads three products accommodating tool, installs runner plate and capping, the 3rd time air cylinder the most successively on main spring
Drive and press under the 3rd pressure head, main spring, runner plate assembly are press fit into capping together with, and make to press-fit process and carry out under liquid,
After having press-fited, manually main spring assembly is taken out；
Cleaning, drying: operationally, rotating disk mechanism is in rotation, cleanout fluid is heated to suitable temperature, by main spring group
Part puts into blanking channel, and main spring assembly slips in the 4th product accommodating tool, in slowly rotation process, due to the work of gas
With so that the cleanout fluid of housing bottom be in continuous flow process, it is achieved the cleaning to main spring assembly, main spring assembly exists
Slowly in uphill process, running into hot-air flow, it is achieved the drying operation to main spring assembly, then rotating disk mechanism carries main spring assembly
When going at blanking channel, main spring slips into blanking channel, it is achieved automatic discharging；
Press-fit: manually respectively support and main spring assembly are placed individually in down pressing seat, starting device, the 3rd photoelectric sensing
After device detects that part is in place, the second fluid pressure drive device drives and presses under the 6th pressure head, is press fit into together by 2 parts,
Controller judges it is enough to be press-fit into place according to the data of displacement transducer, if not being press-fit into place, then operator will press-fit
After bushing press-mounting assembly put into defective hopper, if being press-fit into place, then operator bushing press-mounting assembly is put into material road enter
Enter next station；
Locking: manually bushing press-mounting assembly is put into seven product accommodating tools, then sheath and trailing arm are assemblied together shape
Becoming bracket arm component, then be installed on bushing press-mounting assembly by bolt by bracket arm component, the 4th photoelectric sensor detects part
After being in place, the second fluid pressure drive device drives screw gun to move downward and tightens bolt so that bracket arm component and bushing press-mounting
Assembling components is to together.
The invention has the beneficial effects as follows: each assembly station is assembled into one by the engine support assembling line of the present invention
Streamline, and great majority operation is artificial by equipment replacement, improves automaticity, accelerates efficiency of assembling, and the equipment of use
After, degree of accuracy during assembling is higher, decreases the fraction defective of product, adds the productivity effect of enterprise.
Accompanying drawing explanation
Fig. 1 is that loading detects device schematic diagram.
Fig. 2 is leak detection apparatus schematic diagram.
Fig. 3 is assembling device schematic diagram under main spring liquid.
Fig. 4 is assembling device top view under main spring liquid.
Fig. 5 is cleaning drying device schematic diagram.
Fig. 6 is cleaning drying device schematic internal view.
Fig. 7 is press-loading apparatus schematic diagram.
Fig. 8 is rubber spring schematic diagram.
Fig. 9 is runner plate schematic diagram.
Figure 10 is capping schematic diagram.
Figure 11 is main spring component diagram.
Figure 12 is support schematic diagram.
Figure 13 is bushing press-mounting component diagram.
Figure 14 is sheath schematic diagram.
Figure 15 is trailing arm schematic diagram.
Figure 16 is engine support schematic diagram.
Figure is labeled as: first 12, first time air cylinder 13 of product accommodating tool the 11, first pressure head, first handle 14,
One photoelectric sensor 22, second time air cylinder 23 of the 15, second product accommodating tool the 21, second pressure head, second handle the 24, second light
Electric transducer 25, work box the 31, the 3rd pressure head 32, the 3rd time air cylinder 33, reserving liquid tank 34, filter vat 35, hydraulic gear pump 36,
Hydraulic Station 37, rotating-table apparatus the 41, the 4th product accommodating tool 42, feeding passage 43, blanking channel 44, air inlet 45, hot-air mouth
46, ventilation mouth the 47, the 6th product accommodating tool the 51, the 6th pressure head the 52, second fluid pressure drive device 53.
Detailed description of the invention
The present invention is further described with detailed description of the invention below in conjunction with the accompanying drawings.
Engine support assembling line as shown in Figures 1 to 7, detects device, leak detection apparatus, master including loading
Assembling device, cleaning drying device, tightness measuring device, press-loading apparatus and locking device under spring liquid, also include controller, institute
State assembling device, cleaning drying device, tightness measuring device under loading detection device, leak detection apparatus, main spring liquid, press-fit
Device and locking device connect with controller respectively,
Wherein, described loading detection device includes the first product accommodating tool 11, sets above the first product accommodating tool 11
It is equipped with the first pressure head 12 and the first time air cylinder 13 driving the first pressure head to press for 12 times, also include being connected the with the first pressure head 12
One displacement transducer, described first product accommodating tool 11 front end is provided with the first limited block, and the first limited block is provided with
One handle 14, also includes the first photoelectric sensor 15 being arranged on the first product accommodating tool 11 side, also include tri coloured lantern and
Defective hopper, described tri coloured lantern and controller connect, during detection, it would be desirable to the rubber spring carrying out stiffness excitations puts into first
In product accommodating tool 11, starting device, after the first photoelectric sensor 15 detects that part has existed, supply and calm the anger for first time
Pressing rubber spring under cylinder 13 constant pressure drive ram, data are passed to controller by displacement transducer, and controller is according to displacement sensing
The data of device carry out stiffness excitations, if defective, controller controls tri coloured lantern when red and sends alarm, and operator will not conform to
Defective hopper put into by lattice part, if qualified, controller controls the green light of tri coloured lantern, and part is taken out and puts into stream by operator
Road, flows into next station, and can pass through handle quick-replaceable the first product accommodating tool 11；
Wherein, described leak detection apparatus includes the second product accommodating tool 21, on described second product accommodating tool 21
Side is provided with the second pressure head 22 and the second time air cylinder 23 driving the second pressure head to press for 22 times, is provided with in described second pressure head 22
Aerating device and pressure transmitter, described second product accommodating tool 21 front end is provided with the second limited block, on the second limited block
Second handle 24 is installed, also includes the second photoelectric sensor 25 being arranged on the first product accommodating tool side, also include three
Colored lights and defective hopper, described tri coloured lantern and pressure transmitter connect with controller respectively, during detection, manually by stiffness excitations
After product put into the second product accommodating tool 21, starting device, the second photoelectric sensor 25 detects that part has existed
After, second time air cylinder 23 drives 22 times pressures of the second pressure head to make product formation airtight cavity, the inflation dress in the second pressure head 22
Putting and inflate in airtight cavity, the result detected is passed to controller by pressure transmitter, and controller is according to pressure transmitter
Data carry out leak detection, if defective, controller controls tri coloured lantern when red and sends alarm, and operator are by defective zero
Part puts into defective hopper, if qualified, controller controls the green light of tri coloured lantern, and part is taken out and puts into runner by operator,
Flow into next station；
Wherein, under described main spring liquid, assembling device includes work box 31, is provided with three products and puts in described work box 31
Putting frock, described work box 31 is provided above the 3rd pressure head 32 and the 3rd time air cylinder driving the 3rd pressure head 32 to move downward
33, also include reserving liquid tank 34, described reserving liquid tank 34 is provided with the filter vat 35 connected with reserving liquid tank 34, also includes to work box
The hydraulic gear pump 36 of 31 conveying liquid, also includes the Hydraulic Station 37 providing power to hydraulic gear pump 36, described reserving liquid tank 34
Inside being additionally provided with liquidometer, during assembling, add liquid in reserving liquid tank 34, liquid first passes through filter vat 35 when entering reserving liquid tank 34
Carrying out filtration treatment, the liquid in reserving liquid tank 34 carries liquid by hydraulic gear pump 36 in work box 31 so that liquid from
Under the most constantly wash away product, by the bubble removal of product surface, then main spring qualified for a upper station detection is loaded the 3rd
Product accommodating tool, installs runner plate and capping the most successively on main spring, and the 3rd time air cylinder 33 drives the 3rd pressure head 32 times
Pressure, main spring, runner plate assembly are press fit into capping together with, and make to press-fit process and carry out under liquid, after having press-fited, manually
Main spring assembly is taken out；
Wherein, described cleaning drying device includes housing, vertically disposed rotating-table apparatus 41, described rotating-table apparatus in housing
Outer is circumferentially provided with the 4th product accommodating tool 42, also includes the rotating-table apparatus drive mechanism driving rotating-table apparatus 41 to rotate,
Being additionally provided with feeding passage 43 and blanking channel 44 on housing, described feeding passage 43 is connected to bottom rotating disk mechanism, described under
Material passage 44 is connected to rotating disk mechanism top, be provided with air inlet 45 outside described lower housing portion, and lower housing portion divides internal setting
There are cleanout fluid and heater, are provided with hot-air mouth 46 outside described housing upper, at hot-air mouth 46, are provided with blowing hot-air device,
Also including the ventilation mouth 47 being arranged on case top, during work, rotating disk mechanism is in rotation, and cleanout fluid is heated to suitable temperature
Degree, puts into blanking channel 44 by main spring assembly, and main spring assembly slips in the 4th product accommodating tool 42, at slowly rotation process
In, due to the effect of gas so that the cleanout fluid of housing bottom be in continuous flow process, it is achieved to main spring assembly
Cleaning, main spring assembly, in slowly uphill process, runs into hot-air flow, it is achieved the drying operation to main spring assembly, then rotating disk
Main spring assembly carries when going at blanking channel 44 in mechanism, and main spring slips into blanking channel 44, it is achieved automatic discharging；
Wherein, described press-loading apparatus includes the 6th product accommodating tool 51, under described 6th product accommodating tool 51 includes
Wedge, down pressing seat both sides are provided with the 3rd photoelectric sensor, and described down pressing seat is provided above the 6th pressure head 52, described 6th pressure
Connect on 52 and have second displacement sensor, also include the second fluid pressure drive device 53 driving the 6th pressure head 52 to move downward,
Described second displacement sensor and controller connect, and during work, support, main spring assembly and bush assembly are put respectively the most respectively
Putting in down pressing seat, starting device, after the 3rd photoelectric sensor detects that part is in place, the second fluid pressure drive device 53 drives
Dynamic 6th pressure head is pressed for 52 times, is press fit into together by three parts, and controller judges it is enough to press-fit according to the data of displacement transducer
Putting in place, if not being press-fit into place, then defective hopper put into by the bushing press-mounting assembly after operator will press-fit, if being press fit into
Position, then bushing press-mounting assembly is put into material road and is entered next station by operator；
Wherein, described locking device includes that the 7th product accommodating tool, the 7th product accommodating tool side are provided with the 4th
Photoelectric sensor, described 7th product accommodating tool is provided above screw gun, also includes the spiral shell driving screw gun to move downward
Silk rifle driving means, during work, manually puts into bushing press-mounting assembly seven product accommodating tools, then sheath and trailing arm is assembled into
Form bracket arm component together, then bracket arm component is installed on bushing press-mounting assembly by bolt, the 4th photoelectric sensor detection
After being in place to part, the second fluid pressure drive device drives screw gun to move downward and tightens bolt so that bracket arm component and lining
Set pressing component is assemblied together, and finished product completes.
Each assembly station is assembled into a streamline, and great majority operation by the engine support assembling line of the present invention
Being replaced by equipment artificial, improve automaticity, after accelerating efficiency of assembling, and use equipment, degree of accuracy during assembling is more
Height, decreases the fraction defective of product, adds the productivity effect of enterprise.
The invention also discloses engine support assembly method, including:
Loading detects: the rubber spring carrying out stiffness excitations will be needed to put into the first product accommodating tool, starting device,
After first photoelectric sensor detects that part has existed, supply and press rubber master under first time air cylinder constant pressure drive ram
Spring, data are passed to controller by displacement transducer, and controller carries out stiffness excitations according to the data of displacement transducer, if not conforming to
Lattice, controller controls tri coloured lantern when red and sends alarm, and defective hopper put into by rejected part by operator, if closing
Lattice, controller controls the green light of tri coloured lantern, and part is taken out and puts into runner by operator, flows into next station；
Leak detection: manually the product after stiffness excitations is put into the second product accommodating tool, starting device, the second light
After electric transducer detects that part has existed, second time air cylinder drives presses so that product formation closed chamber under the second pressure head
Body, the aerating device in the second pressure head inflates in airtight cavity, and the result detected is passed to controller by pressure transmitter, control
Device processed carries out leak detection according to the data of pressure transmitter, if defective, controller controls the concurrent responding of tri coloured lantern when red
Report, defective hopper put into by rejected part by operator, if qualified, controller controls the green light of tri coloured lantern, operator
Part is taken out and puts into runner by member, flows into next station；
Assembling under main spring liquid: during use, add liquid in reserving liquid tank, liquid first passes through filter vat when entering reserving liquid tank and enters
Row filtration treatment, the liquid in reserving liquid tank carries liquid by hydraulic gear pump in work box, then by a upper station detection
Qualified main spring loads three products accommodating tool, installs runner plate and capping, the 3rd time air cylinder the most successively on main spring
Drive and press under the 3rd pressure head, main spring, runner plate assembly are press fit into capping together with, and make to press-fit process and carry out under liquid,
After having press-fited, manually main spring assembly is taken out；
Cleaning, drying: operationally, rotating disk mechanism is in rotation, cleanout fluid is heated to suitable temperature, by main spring group
Part puts into blanking channel, and main spring assembly slips in the 4th product accommodating tool, in slowly rotation process, due to the work of gas
With so that the cleanout fluid of housing bottom be in continuous flow process, it is achieved the cleaning to main spring assembly, main spring assembly exists
Slowly in uphill process, running into hot-air flow, it is achieved the drying operation to main spring assembly, then rotating disk mechanism carries main spring assembly
When going at blanking channel, main spring slips into blanking channel, it is achieved automatic discharging；
Press-fit: manually respectively support and main spring assembly are placed individually in down pressing seat, starting device, the 3rd photoelectric sensing
After device detects that part is in place, the second fluid pressure drive device drives and presses under the 6th pressure head, is press fit into together by 2 parts,
Controller judges it is enough to be press-fit into place according to the data of displacement transducer, if not being press-fit into place, then operator will press-fit
After bushing press-mounting assembly put into defective hopper, if being press-fit into place, then operator bushing press-mounting assembly is put into material road enter
Enter next station；
Locking: manually bushing press-mounting assembly is put into seven product accommodating tools, then sheath and trailing arm are assemblied together shape
Becoming bracket arm component, then be installed on bushing press-mounting assembly by bolt by bracket arm component, the 4th photoelectric sensor detects part
After being in place, the second fluid pressure drive device drives screw gun to move downward and tightens bolt so that bracket arm component and bushing press-mounting
Assembling components, to together, completes the assembling of engine support.
Particular embodiments described above, has been carried out the purpose of the present invention, technical scheme and beneficial effect the most in detail
Describe in detail bright, be it should be understood that the specific embodiment that the foregoing is only the present invention, be not limited to the present invention, all
Within the spirit and principles in the present invention, any modification, equivalent substitution and improvement etc. done, should be included in the guarantor of the present invention
Within the scope of protecting.
Claims (8)
1. engine support assembling line, it is characterised in that: include under loading detection device, leak detection apparatus, main spring liquid
Assembling device, cleaning drying device, press-loading apparatus and locking device, also include controller, described loading detection device, leakage inspection
Survey assembling device, cleaning drying device, press-loading apparatus and locking device under device, main spring liquid to connect with controller respectively.
2. engine support assembling line as claimed in claim 1, it is characterised in that: described loading detection device includes the
One product accommodating tool (11), the first product accommodating tool (11) is provided above the first pressure head (12) and drives the first pressure head
(12) the first time air cylinder (13) pressed down, also includes the first displacement transducer being connected with the first pressure head (12), described first
Product accommodating tool (11) front end is provided with the first limited block, and the first limited block is provided with first handle (14), also includes setting
Put the first photoelectric sensor (15) at the first product accommodating tool (11) side, also include tri coloured lantern and defective hopper, institute
State tri coloured lantern and controller connects.
3. engine support assembling line as claimed in claim 1, it is characterised in that: described leak detection apparatus includes the
Two product accommodating tools (21), described second product accommodating tool (21) is provided above the second pressure head (22) and drives the second pressure
Second time air cylinder (23) that head (22) is pressed down, is provided with aerating device and pressure transmitter, institute in described second pressure head (22)
State the second product accommodating tool (21) front end and be provided with the second limited block, the second limited block is provided with second handle (24), also
Including being arranged on second photoelectric sensor (25) of the first product accommodating tool side, also include tri coloured lantern and defective hopper,
Described tri coloured lantern and pressure transmitter connect with controller respectively.
4. engine support assembling line as claimed in claim 1, it is characterised in that: assembling device bag under described main spring liquid
Including work box (31), be provided with three products accommodating tool in described work box (31), described work box (31) is provided above
The 3rd time air cylinder (33) that 3rd pressure head (32) and driving the 3rd pressure head (32) move downward, also includes reserving liquid tank (34), institute
State and on reserving liquid tank (34), be provided with the filter vat (35) connected with reserving liquid tank (34), also include to work box (31) conveying liquid
Hydraulic gear pump (36), also includes the Hydraulic Station (37) providing power to hydraulic gear pump (36), in described reserving liquid tank (34) also
It is provided with liquidometer.
5. engine support assembling line as claimed in claim 1, it is characterised in that: described cleaning drying device includes shell
Body, vertically disposed rotating-table apparatus (41) in housing, described rotating-table apparatus outer is circumferentially provided with the 4th product accommodating tool
(42), also include the rotating-table apparatus drive mechanism driving rotating-table apparatus (41) to rotate, housing is additionally provided with feeding passage (43)
With blanking channel (44), described feeding passage (43) is connected to bottom rotating disk mechanism, and described blanking channel (44) is connected to rotating disk
Mechanism top, is provided with air inlet (45) outside described lower housing portion, lower housing portion is divided and is internally provided with cleanout fluid and add hot charging
Putting, be provided with hot-air mouth (46) outside described housing upper, hot-air mouth (46) place is provided with blowing hot-air device, also includes being arranged on
The ventilation mouth (47) of case top.
6. engine support assembling line as claimed in claim 1, it is characterised in that: described press-loading apparatus includes the 6th product
Product accommodating tool (51), described 6th product accommodating tool (51) includes that down pressing seat, down pressing seat both sides are provided with the 3rd photoelectric transfer
Sensor, described down pressing seat is provided above the 6th pressure head (52), and the upper connection of described 6th pressure head (52) has second displacement sensor,
Also include the second fluid pressure drive device (53) driving the 6th pressure head (52) to move downward, described second displacement sensor and control
Device connects.
7. engine support assembling line as claimed in claim 1, it is characterised in that: described locking device includes the 7th product
Product accommodating tool, the 7th product accommodating tool side is provided with the 4th photoelectric sensor, above described 7th product accommodating tool
It is provided with screw gun, also includes the screw gun driving means driving screw gun to move downward.
8. engine support assembly method, including:
Loading detects: the rubber spring carrying out stiffness excitations will be needed to put into the first product accommodating tool, starting device, and first
After photoelectric sensor detects that part has existed, supply and press rubber spring, position under first time air cylinder constant pressure drive ram
Data are passed to controller by displacement sensor, and controller carries out stiffness excitations according to the data of displacement transducer, if defective, control
Device controls tri coloured lantern when red and sends alarm, and defective hopper put into by rejected part by operator, if qualified, controller
Controlling the green light of tri coloured lantern, part is taken out and puts into runner by operator, flows into next station；
Leak detection: manually the product after stiffness excitations is put into the second product accommodating tool, starting device, the second photoelectric transfer
After sensor detects that part has existed, second time air cylinder drives presses so that product formation airtight cavity under the second pressure head, the
Aerating device in two pressure heads is inflated in airtight cavity, and the result detected is passed to controller, controller by pressure transmitter
Data according to pressure transmitter carry out leak detection, if defective, controller controls tri coloured lantern when red and sends alarm, behaviour
Making personnel and rejected part is put into defective hopper, if qualified, controller controls the green light of tri coloured lantern, and operator are by zero
Part takes out and puts into runner, flows into next station；
Assembling under main spring liquid: during use, add liquid in reserving liquid tank, liquid first passes through filter vat when entering reserving liquid tank to be carried out
Filter processes, and the liquid in reserving liquid tank carries liquid by hydraulic gear pump in work box, then by qualified for a upper station detection
Main spring load three products accommodating tool, runner plate and capping are installed the most successively on main spring, the 3rd time air cylinder drives
Press under 3rd pressure head, main spring, runner plate assembly are press fit into capping together with, and make to press-fit process and carry out under liquid, press-fit
After completing, manually main spring assembly is taken out；
Cleaning, drying: operationally, rotating disk mechanism is in rotation, cleanout fluid is heated to suitable temperature, is put by main spring assembly
Entering blanking channel, main spring assembly slips in the 4th product accommodating tool, in slowly rotation process, due to the effect of gas, makes
The cleanout fluid of the housing bottom obtained is in continuous flow process, it is achieved the cleaning to main spring assembly, main spring assembly is slowly
In uphill process, running into hot-air flow, it is achieved the drying operation to main spring assembly, then rotating disk mechanism carries main spring assembly and goes to
Time at blanking channel, main spring slips into blanking channel, it is achieved automatic discharging；
Press-fit: manually respectively support and main spring assembly are placed individually in down pressing seat, starting device, the 3rd photoelectric sensor inspection
Measuring after part is in place, the second fluid pressure drive device drives and presses under the 6th pressure head, is press fit into together by 2 parts, controls
Device judges it is enough to be press-fit into place according to the data of displacement transducer, if not being press-fit into place, then after operator will press-fit
Defective hopper put into by bushing press-mounting assembly, if being press-fit into place, then under the entrance of material road put into by bushing press-mounting assembly by operator
One station；
Locking: manually bushing press-mounting assembly is put into the 7th product accommodating tool, then sheath and trailing arm are assemblied together formation
Bracket arm component, then bracket arm component is installed on bushing press-mounting assembly by bolt, the 4th photoelectric sensor detects that part is put
Putting after putting in place, the second fluid pressure drive device drives screw gun to move downward and is tightened by bolt so that bracket arm component and bushing press-mounting group
Part is assemblied together.
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| CN106970599A (en) * | 2017-03-31 | 2017-07-21 | 斑马信息科技有限公司 | Automobile assembling production line and production method |
| CN108296747A (en) * | 2018-03-26 | 2018-07-20 | 广东鸿图南通压铸有限公司 | Special plane and its application method are integrated in a kind of assembly of automobile support multistation |
| CN109483227A (en) * | 2018-12-11 | 2019-03-19 | 广东天机工业智能系统有限公司 | Fingerprint mould group assembly machine |
| CN113441948A (en) * | 2021-08-10 | 2021-09-28 | 苏州迈智诺智能装备科技有限公司 | High-precision and high-efficiency assembly production line for engine accessories |
| CN113560882A (en) * | 2021-08-09 | 2021-10-29 | 苏州迈智诺智能装备科技有限公司 | Automatic assembling mechanism and assembling method for engine accessories for aerospace |
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| CN113560882B (en) * | 2021-08-09 | 2024-04-12 | 苏州迈智诺智能装备科技有限公司 | Automatic assembly mechanism and assembly method for engine accessories for aerospace |
| CN113441948A (en) * | 2021-08-10 | 2021-09-28 | 苏州迈智诺智能装备科技有限公司 | High-precision and high-efficiency assembly production line for engine accessories |
| CN113441948B (en) * | 2021-08-10 | 2024-05-31 | 苏州娄赋航智能装备科技有限公司 | High-precision and high-efficiency assembling production line for engine accessories |
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|---|---|
| CN105945571B (en) | 2018-02-09 |
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Correction item: Patentee|Address Correct: Suzhou Institute of science and technology|215000 Riverside Road, Huqiu District, Suzhou, Jiangsu Province, No. 298 False: Suzhou University of science and technology|215000 Riverside Road, Huqiu District, Suzhou, Jiangsu Province, No. 298 Number: 17-02 Volume: 39 |
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