CN105945247A - Guiding type strip take-up machine - Google Patents

Guiding type strip take-up machine Download PDF

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Publication number
CN105945247A
CN105945247A CN201610363224.8A CN201610363224A CN105945247A CN 105945247 A CN105945247 A CN 105945247A CN 201610363224 A CN201610363224 A CN 201610363224A CN 105945247 A CN105945247 A CN 105945247A
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CN
China
Prior art keywords
machine
motor
type take
controller
guide plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610363224.8A
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Chinese (zh)
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CN105945247B (en
Inventor
郭洪卫
周道清
彭勇
孙宗辉
楼建林
蒋雪军
李学付
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jinan Baode Furnace Charge Co ltd
Original Assignee
JINAN JIGANG IRON ALLOY FACTORY
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Application filed by JINAN JIGANG IRON ALLOY FACTORY filed Critical JINAN JIGANG IRON ALLOY FACTORY
Priority to CN201610363224.8A priority Critical patent/CN105945247B/en
Publication of CN105945247A publication Critical patent/CN105945247A/en
Application granted granted Critical
Publication of CN105945247B publication Critical patent/CN105945247B/en
Expired - Fee Related legal-status Critical Current
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/06Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
    • B22D11/0637Accessories therefor
    • B22D11/0694Accessories therefor for peeling-off or removing the cast product
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/06Metallic material

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

The invention discloses a guiding type strip take-up machine. The guiding type strip take-up machine comprises a rack, a control box, a guiding plate and an adjustable thrust arm, wherein the guiding plate is fixed on the rack; the control box is arranged at the rear side of the guiding plate; an electric motor and a controller are arranged in the control box; the controller is connected with the electric motor; one vertical face of the control box is perpendicular to the guiding plate; the electric motor is arranged at the inner side of the vertical face; the controller is arranged on a surface adjacent to the vertical face; a motor shaft of the electric motor extends outwards from the inner side; separating rods parallel to the motor shaft are arranged at the left side of the electric motor on the vertical face; and the adjustable thrust arm is arranged on the guiding plate at the right side of the control box. According to the guiding type strip take-up machine, an automatic control system is adopted, so that the problems of strip breakage and automatic alarming after finished products are wound are solved; by using an adjustable thrust arm device, the operation process of laterally limiting a disk by one hand-operated baffle through manual force is avoided, labor force is liberated, and labor intensity is reduced; and one worker can simultaneously supervise the working of more than two strip take-up machines.

Description

A kind of guide type take-up machine
Technical field
The present invention relates to a kind of guide type take-up machine.
Background technology
Iron-base nanometer crystal alloy (Nanocrystalline alloy) is to be main by ferrum element, add a small amount of Nb, alloy that Cu, Si, B element are constituted, a kind of amorphous material that fast solidification technology is formed, this non-crystalline material after heat treatment can obtain the crystallite of a diameter of 10 20nm, Dispersed precipitate, on amorphous matrix, is referred to as micro crystal material or nanocrystalline material.This material has the comprehensive magnetic energy of excellence.The band being made up of this material is referred to as amorphous band.
The collecting of amorphous band usually relies on take-up machine and completes, and conventional take-up machine includes motor, by the rotating shaft of driven by motor, and in the course of the work, driven by motor rotating shaft rotates, and the rotating shaft of rotation makes amorphous band wound on it, thus completes take-up.Actual production finds, owing to amorphous band has certain degree of hardness, during take-up, once upset folds, is easy to fracture, thus extreme influence take-up efficiency.
Summary of the invention
The present invention is to solve the problems referred to above, propose a kind of guide type take-up machine, the present invention uses automatic control system, solve broken belt, wind automatic alarm after finished product, adjustable thrust arm assembly, solve one hands plate washer of manpower and laterally place restrictions on disk operating process, liberated labour force, reduced labor intensity.Make a staff can keep an eye on more than two take-up machine work simultaneously.
To achieve these goals, the present invention adopts the following technical scheme that
A kind of guide type take-up machine, including frame, control chamber, guide plate and adjustable thrust arm, it is fixed with guide plate in described frame, the rear side of described guide plate is provided with control chamber, motor and controller it is provided with in described control chamber, described controller is connected with motor, wherein a facade of control chamber is vertical with guide plate, described motor is arranged on the inner side of this facade, described controller is arranged on the face adjacent with this facade, the motor shaft of described motor is protruding from inner side, it is provided with the declutcher control lever parallel with motor shaft on the left of described facade upper motor, guide plate on the right side of described control chamber is provided with adjustable thrust arm.
Described declutcher control lever has two, setting up and down.
The length of described declutcher control lever is more than by the width of coiled strip.
The lower section of described motor shaft is provided with the inductive switch being connected with controller, and the described inductive switch distance away from motor shaft is equal to the radius after being completed by coiled strip dish.
Described facade is provided with corrosion resistant plate, and described corrosion resistant plate center is coaxial with motor shaft.
Described adjustable thrust arm includes baffle plate and adjusting means, and described adjusting means is rotating to be fixed on guide plate, and one end of described adjusting means is fixed with baffle plate.
Described adjusting means includes regulating axle, spring and adjusting nut, one end of described regulation axle is light shaft part, the other end is thread segment, centre is separated by flange, described smooth shaft part and thread segment are fixed seat and second by first be arranged in parallel on guide plate respectively and are fixed seat supports, described flange is fixed seat and second first and is fixed between seat, and described second fixes and be set with spring on the thread segment outside seat, and the end of spring is provided with adjusting nut.
Described baffle plate is provided with smooth abrasion-proof coating.
Described smooth abrasion-proof coating ingredients is as follows: chromium 15-30 part, molybdenum 8-16 part, manganese 1.2-1.6 part, nickel 2.5-3.2 part, rare earth 0.3-0.7 part, boron 1.1-1.6 part, vanadium 1.0-1.8 part, carbon 4-5 part.
The preparation method of a kind of smooth abrasion-proof coating, is characterized in that, comprise the following steps:
Step one: each component is weighed by weight, carries out ball milling;
Step 2: coating piece is carried out sandblasting, does degreasing and rust removal and processes;
Step 3: using HVAF method to be sprayed on the coating piece after having processed in step 2 in powder good for ground and mixed in step one, each coating thickness is less than 200 μm, carries out after cooling covering spraying, sprays 2-3 time;
Step 4: the workpiece after spraying is carried out hot setting.
The invention have the benefit that
(1) present invention has guide effect, guides biobelt to run according to certain orientation, route, plays the stable effect of amorphous band;
(2) present invention two separation pressure pin has compartmentation: solve to bother effect each other during biobelt winding running;
(3) present invention uses automatic control system, solves broken belt, winds automatic alarm after finished product, and adjustable thrust arm assembly solves one hands plate washer of manpower and laterally places restrictions on disk operating process, liberated labour force, reduced labor intensity.Make a staff can keep an eye on more than two take-up machine work simultaneously.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of the present invention;
Fig. 2 is the generalized section of the present invention;
Fig. 3 is the adjustable thrust arm configuration schematic diagram of the present invention;
Wherein, 1, guide plate, 2, declutcher control lever, 3, control chamber, 4, frame, 5, backplate, 6, inductive switch, 7, adjustable thrust arm, 8, motor, 9, controller, 11, first fixes seat, 12, second seat is fixed, 71, adjusting nut, 72, spring, 73, flange, 74, baffle plate.
Detailed description of the invention
The invention will be further described with embodiment below in conjunction with the accompanying drawings.
nullAs depicted in figs. 1 and 2,A kind of guide type take-up machine,Including frame 4、Control chamber 3、Guide plate 1 and adjustable thrust arm 7,Described frame 4 uses Q235 steel steel plate,It is fixed with guide plate 1 in described frame 4,Described guide plate 1 uses stainless steel,The rear side of described guide plate 1 is provided with control chamber 3,Control chamber 3 is square bins shape,Motor 8 and controller 9 it is provided with in described control chamber 3,Described controller 9 is connected with motor 8,And control rotation and the stopping of motor 8,Wherein a facade of control chamber 3 is vertical with guide plate 1,Described motor 8 is arranged on the inner side of this facade,Described controller 9 is arranged on the face adjacent with this facade,The motor shaft of described motor 8 is protruding from inner side,Working shaft as winding,The lower section of described motor shaft is provided with the inductive switch 6 being connected with controller 9,The described inductive switch 6 distance away from motor shaft is equal to the radius after being completed by coiled strip dish.When winding reaches the diameter set, can detect by sensed switch 6, signal passes to controller 9 simultaneously, controller 9 controls motor stalls, and sends alarm and reminding staff and change winding, carries out the production of next cycle.Being provided with the declutcher control lever 2 parallel with motor shaft on the left of described facade upper motor 8, described declutcher control lever 2 has two, setting up and down.The length of described declutcher control lever 2 is more than by the width of coiled strip.Declutcher control lever 2 uses stainless steel material, plays winding when biobelt runs and adjusts the effect separated, makes two winding non-interference, and the guide plate 1 on the right side of described control chamber 3 is provided with adjustable thrust arm 7.Described facade is provided with backplate 5, and described backplate 5 center is coaxial with motor shaft.When winding operationally, may directly contact control chamber 3 near the side of control chamber 3, backplate 5 can be set on the facade of control chamber 3 because the roughness the biggest damage winding of control chamber 3, it is possible to reduce frictional force during winding contact, it is ensured that the quality of winding.Described adjustable thrust arm 7 includes baffle plate 74 and adjusting means, and described adjusting means is rotating to be fixed on guide plate 1, as it is shown on figure 3, one end of described adjusting means is fixed with baffle plate 74.Adjusting means can be adjusted according to the winding of different in width, makes baffle plate 74 stop the other end of winding.Described adjusting means includes regulating axle, spring 72 and adjusting nut 71, one end of described regulation axle is light shaft part, the other end is thread segment, centre is separated by flange 73, described smooth shaft part and thread segment are fixed seat 11 and second by first be arranged in parallel on guide plate 1 respectively and are fixed seat 12 and support, described flange 73 is fixed seat 11 and second first and is fixed between seat 12, and described second fixes and be set with spring 72 on the thread segment outside seat 12, and the end of spring 72 is provided with adjusting nut 71.Concrete, when winding is wider, the position of regulation adjusting nut 71, make regulation axle fix seat 11 and second first and fix and move, after adjustment on seat 12, it is possible to make baffle plate 74 obtain the barrier force of suitable elasticity.It is easy to the winding of winding.
Described baffle plate 74 is provided with smooth abrasion-proof coating.
Described smooth abrasion-proof coating ingredients is as follows: chromium 15-30 part, molybdenum 8-16 part, manganese 1.2-1.6 part, nickel 2.5-3.2 part, rare earth 0.3-0.7 part, boron 1.1-1.6 part, vanadium 1.0-1.8 part, carbon 4-5 part.This smooth abrasion-proof coating surface is smooth, wear-resistant, is coated on baffle plate 74 service life being conducive to extending baffle plate 74, the smooth surface of baffle plate 74 simultaneously, advantageously ensures that the end face quality of amorphous band.
The preparation method of a kind of smooth abrasion-proof coating, is characterized in that, comprise the following steps:
Step one: each component is weighed by weight, carries out ball milling;Place it in after weighing in ball grinder, use Ceramic Balls as ball-milling medium, rotating speed 750r/min, Ball-milling Time 2h, after cooling 2h, carry out inverting ball milling, invert Ball-milling Time 2h.After ball milling completes, mixture carrying out 150 mesh sieve, pack evacuation is standby.
Step 2: coating piece is carried out sandblasting, does degreasing and rust removal and processes;Carrying out sandblasting in baffle plate 74 is placed on sandblasting machine, remove greasy dirt and the rusty stain of baffle surface, sandblasting is transferred quickly to spray station after completing.
Step 3: using HVAF method to be sprayed on the coating piece after having processed in step 2 in powder good for ground and mixed in step one, each coating thickness is less than 200 μm, carries out after cooling covering spraying, sprays 2-3 time;Single spin thickness can not be blocked up, is unfavorable for the adhesion of compound.
Step 4: the workpiece after spraying is carried out hot setting.Solidification temperature is 800 DEG C, hardening time 2-3h.
Specific works process is as follows:
Be machined to the band of different specification size through getting rid of band after, band is received by the end of guide plate 1, then separate by two declutcher control levers 2 and guide, it is wound at motor 8 central shaft, when travelling expenses are after highly reaching 3mm, it is stopped with baffle plate 74, when tep reel is wound to specified diameter, trigger inductive switch 6, signal is passed to controller 9 by inductive switch 6, controller 9 controls motor stalls, and controls alarm and send the warning of the form such as sound or light, reminds staff to be replaced tep reel.
Although the detailed description of the invention of the present invention is described by the above-mentioned accompanying drawing that combines; but not limiting the scope of the invention; one of ordinary skill in the art should be understood that; on the basis of technical scheme, those skilled in the art need not to pay various amendments or deformation that creative work can make still within protection scope of the present invention.

Claims (10)

1. a guide type take-up machine, is characterized in that: include frame, control chamber, guide plate and adjustable thrust arm, described frame On be fixed with guide plate, the rear side of described guide plate is provided with control chamber, is provided with motor and controller in described control chamber, described Controller is connected with motor, and wherein a facade of control chamber is vertical with guide plate, and described motor is arranged on the interior of this facade Side, described controller is arranged on the face adjacent with this facade, and the motor shaft of described motor is protruding from inner side, described vertical Being provided with the declutcher control lever parallel with motor shaft on the left of the upper motor of face, the guide plate on the right side of described control chamber is provided with adjustable thrust arm.
2. a kind of guide type take-up machine as claimed in claim 1, is characterized in that: described declutcher control lever has two, setting up and down.
3. a kind of guide type take-up machine as claimed in claim 2, is characterized in that: the length of described declutcher control lever is more than by coiled strip Width.
4. a kind of guide type take-up machine as claimed in claim 1, is characterized in that: the lower section of described motor shaft is provided with and controller The inductive switch connected, the described inductive switch distance away from motor shaft is equal to the radius after being completed by coiled strip dish.
5. a kind of guide type take-up machine as claimed in claim 1, is characterized in that: described facade is provided with corrosion resistant plate, described Corrosion resistant plate center is coaxial with motor shaft.
6. a kind of guide type take-up machine as claimed in claim 1, is characterized in that: described adjustable thrust arm includes baffle plate and regulation Device, described adjusting means is rotating to be fixed on guide plate, and one end of described adjusting means is fixed with baffle plate.
7. a kind of guide type take-up machine as claimed in claim 1, is characterized in that: described adjusting means includes regulating axle, spring And adjusting nut, one end of described regulation axle is light shaft part, and the other end is thread segment, and centre is separated by flange, described smooth shaft part Being fixed seat and second by first be arranged in parallel on guide plate respectively with thread segment and fix seat supports, described flange is positioned at first to be fixed Seat and second fix between seat, described second fixes and is set with spring on the thread segment outside seat, and the end of spring is provided with regulation spiral shell Female.
8. a kind of guide type take-up machine as claimed in claim 6, is characterized in that: described baffle plate is provided with smooth abrasion-proof coating.
9. a kind of guide type take-up machine as claimed in claim 8, is characterized in that: described smooth abrasion-proof coating ingredients is by weight As follows: chromium 15-30 part, molybdenum 8-16 part, manganese 1.2-1.6 part, nickel 2.5-3.2 part, rare earth 0.3-0.7 part, boron 1.1-1.6 part, Vanadium 1.0-1.8 part, carbon 4-5 part.
10. a preparation method for smooth abrasion-proof coating as claimed in claim 9, is characterized in that, comprise the following steps:
Step one: each component is weighed by weight, carries out ball milling;
Step 2: coating piece is carried out sandblasting, does degreasing and rust removal and processes;
Step 3: use HVAF method to be sprayed in step 2 in powder good for ground and mixed in step one and processed After coating piece on, each coating thickness be less than 200 μm, carry out after cooling cover spraying, spray 2-3 time;
Step 4: the workpiece after spraying is carried out hot setting.
CN201610363224.8A 2016-05-26 2016-05-26 A kind of guide type take-up machine Expired - Fee Related CN105945247B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610363224.8A CN105945247B (en) 2016-05-26 2016-05-26 A kind of guide type take-up machine

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Application Number Priority Date Filing Date Title
CN201610363224.8A CN105945247B (en) 2016-05-26 2016-05-26 A kind of guide type take-up machine

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CN105945247A true CN105945247A (en) 2016-09-21
CN105945247B CN105945247B (en) 2018-07-10

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202518841U (en) * 2012-04-16 2012-11-07 滨州益谦非晶金属材料科技有限公司 Fixed disc type belt coiler with replaceable spindle head
CN102909329A (en) * 2012-11-05 2013-02-06 江苏锦宏有色金属材料有限公司 Amorphous alloy belt separating device for nozzles
CN103640914A (en) * 2013-12-13 2014-03-19 青岛云路新能源科技有限公司 Strip sample rolling device and method
CN204430224U (en) * 2015-01-06 2015-07-01 山东海源光电科技有限公司 A kind of Fe-based amorphous band arrowband automatic band-retracting device
CN204528794U (en) * 2015-04-20 2015-08-05 山东海源光电科技有限公司 Take-up machine
CN204727272U (en) * 2015-06-29 2015-10-28 佛山市华信微晶金属有限公司 The automatic band-retracting machine of nanocrystalline iron core
CN105170923A (en) * 2015-09-10 2015-12-23 安庆大众电子科技有限公司 Automatic strip collection machine for amorphous strips
CN105463359A (en) * 2015-12-07 2016-04-06 水利部杭州机械设计研究所 High-temperature resisting, abrasion resisting, corrosion resisting and cavitation resisting nickel-chromium-chromium carbide composite powder and coating and preparing method of coating

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202518841U (en) * 2012-04-16 2012-11-07 滨州益谦非晶金属材料科技有限公司 Fixed disc type belt coiler with replaceable spindle head
CN102909329A (en) * 2012-11-05 2013-02-06 江苏锦宏有色金属材料有限公司 Amorphous alloy belt separating device for nozzles
CN103640914A (en) * 2013-12-13 2014-03-19 青岛云路新能源科技有限公司 Strip sample rolling device and method
CN204430224U (en) * 2015-01-06 2015-07-01 山东海源光电科技有限公司 A kind of Fe-based amorphous band arrowband automatic band-retracting device
CN204528794U (en) * 2015-04-20 2015-08-05 山东海源光电科技有限公司 Take-up machine
CN204727272U (en) * 2015-06-29 2015-10-28 佛山市华信微晶金属有限公司 The automatic band-retracting machine of nanocrystalline iron core
CN105170923A (en) * 2015-09-10 2015-12-23 安庆大众电子科技有限公司 Automatic strip collection machine for amorphous strips
CN105463359A (en) * 2015-12-07 2016-04-06 水利部杭州机械设计研究所 High-temperature resisting, abrasion resisting, corrosion resisting and cavitation resisting nickel-chromium-chromium carbide composite powder and coating and preparing method of coating

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Address after: Licheng District of Ji'nan city in Shandong Province, 250011 Airport Road, No. 11977

Applicant after: SHANDONG JINAN IRON AND STEEL ALLOY MATERIALS TECHNOLOGY Co.,Ltd.

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Granted publication date: 20180710