CN105945020A - Pressure control system of bottle washing machine, and control method and application thereof - Google Patents
Pressure control system of bottle washing machine, and control method and application thereof Download PDFInfo
- Publication number
- CN105945020A CN105945020A CN201610287127.5A CN201610287127A CN105945020A CN 105945020 A CN105945020 A CN 105945020A CN 201610287127 A CN201610287127 A CN 201610287127A CN 105945020 A CN105945020 A CN 105945020A
- Authority
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- China
- Prior art keywords
- water supply
- bottle washer
- surge tank
- bottle
- water
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/093—Cleaning containers, e.g. tanks by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2209/00—Details of machines or methods for cleaning hollow articles
- B08B2209/08—Details of machines or methods for cleaning containers, e.g. tanks
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Apparatus For Disinfection Or Sterilisation (AREA)
Abstract
The invention relates to a pressure control system of a bottle washing machine, and a control method and application thereof. The pressure control system of the bottle washing machine comprises a buffering tank, a breather, a water inlet pneumatic valve, a liquidometer, a water supply frequency-conversion pump, a bottle washing machine filter and a pressure sensor. The pressure control system of the bottle washing machine has the beneficial effects that the buffering tank is additionally arranged in the water supply position of the front end of the bottle washing machine, and with the use of the breather, the frequency-conversion pump and the pressure sensor, the problem of instability of the pressure and flow amount of bottle flushing water and the like can be solved, water supply pressure is kept, and loss to a filter element of the bottle washing machine is reduced; a double-tube-plate heat exchanger is additionally arranged on the pressure control system, and superheated water sterilization and pasteurization can be carried out on the system simultaneously; and the pressure sensor controls the conversion frequency of the water supply frequency-conversion pump to be suitable for various cleaned objects, and the use range is widened. The pressure control system of the bottle washing machine is easy and convenient to install and good in cleaning effect, parameters are easy to adjust, the operation method is simple, and the pressure control system is suitable for various types of bottle washing machines in the prior art.
Description
Technical field
The present invention relates to clean room cleaning equipment, specifically pharmaceutical field equipment, particularly one
Plant bottle washer control pressurer system and control method thereof and application.
Background technology
Due to commercial production and the development of technology, have been developed that and multiple go for pharmaceutical industry
In the bottle washer of all kinds of glasss, such as cillin bottle bottle washer, mould bottle bottle washer and ampoule bottle
Bottle washeres etc., ampoule bottle bottle washer is that ampoule bottle, oral liquid bottle, plastic bottle etc. are carried out high pressure
Recoil is cleaned, the full machine of connection that high speed centrifugation dries, and leads to after being cleaned by original bottle washer again
Two procedures crossing hydro-extracting cage drying are improved to one procedure, decrease equipment investment link secondary
Pollute, meet GMP related request, and decrease the input of equipment investment and personnel, be current
More advanced cleaning equipment.But, it is undesirable still to there is cleaning performance in existing bottle washer
Problem, especially for the cleaning of ampoule bottle, the factor affecting bottle washer wash bottle effect mainly has:
Scavenging period, compressed air pressure, punching bottle water pressure and rush bottle coolant-temperature gage.Wherein ampoule bottle is clear
Scouring water pressure directly affects wash bottle effect.Shortcoming one, in actual production process due to workshop
More with water spot, cause wash bottle pressure transient to directly affect cleaning performance；Shortcoming two, washing
In case of rushed bottle water pressure instability during Ping, it is impossible to when keeping pressure constant state, be positioned at bottle washer
The filter element of leading portion can be stressed to affect and reduce service life；Shortcoming three: the temperature of existing bottle washer
Being only purified water or water for injection temperature, system temperature is uncontrollable.
Summary of the invention
For solving the deficiencies in the prior art, it is an object of the invention to provide one and can control to wash
By water pressure and system temperature, the bottle washer pressure of the multiple cleaning performance of the most multiple cleaning object
Force control system.
The technical scheme is that and be achieved in that: bottle washer control pressurer system, including delaying
Rush tank, respiratory organ, water inlet pneumatic operated valve, liquidometer, water supply variable frequency pump, bottle washer filter and
Pressure transducer；
Water inlet pneumatic operated valve is arranged on the pipeline of surge tank entrance, and described surge tank top is provided with exhales
Haustorium, is provided with liquidometer on surge tank, and described surge tank is connected with water supply variable frequency pump, supplies water
The downstream of variable frequency pump place pipeline is provided with bottle washer filter, in described bottle washer filter and confession
It is additionally provided with pressure transducer on the pipeline that water spot connects.
Further, described sterilization and disinfection device include double tube plate heat exchanger, temperature sensor I,
Temperature sensor II and steam pneumatic operated valve, described temperature sensor II is positioned at double tube plate heat exchanger
Upstream, described temperature sensor I is positioned at the downstream of double tube plate heat exchanger, and steam pneumatic operated valve is located at
On double tube plate heat exchanger.
Further, described bottle washer control pressurer system also includes cleaning spray ball, described
Cleaning spray ball be positioned at surge tank, the pipeline cleaning spray ball place is connected with water supply point.
As one preferred embodiment of the present invention, bottle washer control pressurer system includes buffering
Tank, respiratory organ, be positioned at surge tank top water inlet pneumatic operated valve, the liquidometer being positioned on surge tank,
Water supply variable frequency pump, double tube plate heat exchanger, steam pneumatic operated valve, bottle washer filter, cleaning spray
Ball, pressure transducer, temperature sensor I and temperature sensor II, bottom described surge tank
Outlet is connected with one end of water supply variable frequency pump, and the other end of described water supply variable frequency pump changes with double tubesheet
Hot device connects, and is additionally provided with temperature sensor II, described double tubesheet heat exchange in water supply variable frequency pump front end
Device is provided with steam pneumatic operated valve, and double tube plate heat exchanger is connected with bottle washer filter, at bottle washer
The pipeline that the outlet of filter is connected with water supply point is provided with pressure transducer and temperature sensor
I, clean spray ball and be positioned at surge tank, the pipeline cleaning spray ball place is connected with water supply point.
Second object of the present invention is that the control of above-mentioned bottle washer control pressurer system is claimed
Method processed, comprises the following steps:
S1 injection water enters surge tank, and liquidometer controls pneumatic valve regulating flow of intaking；
S2 injection water is entered in sterilization and disinfection device by water supply variable frequency pump；
S3 injection water after sterilizing is supplied to bottle washer water supply after bottle washer filter
Point.
The 3rd purpose of the present invention is that the application of above-mentioned bottle washer control pressurer system is claimed,
Being connected with bottle washer water supply point by this bottle washer control pressurer system, regulation enters the pure of bottle washer
Change water or water for injection pressure and temperature.
Compared with prior art, the invention has the beneficial effects as follows: by supplying water in bottle washer front end
Place increases surge tank, coordinates respiratory organ, variable frequency pump, the use of pressure transducer, can solve
Rush the problems such as bottle water pressure, instability of flow, keep pressure of supply water, reduce bottle washer filter element
Loss；This control pressurer system sets up double tube plate heat exchanger, it is possible to achieve same to system
Time superheated water sterilizing and pasteurization；Pressure transducer control water supply variable frequency pump conversion frequencies with
It is applicable to multiple cleaning object, expands range.Bottle washer control pressurer system of the present invention is pacified
Dress simplicity, cleaning performance is good, and parameter easily regulates, and operational approach is simple, and is applicable to existing
Polytype bottle washer in technology.
Accompanying drawing explanation
Fig. 1 is bottle washer control pressurer system structural representation of the present invention.
Wherein, 1, surge tank, 2, respiratory organ, 3, water inlet pneumatic operated valve, 4, liquidometer, 5,
Water supply variable frequency pump, 6, double tube plate heat exchanger, 7, steam pneumatic operated valve, 8, bottle washer filter,
9, spray ball is cleaned, 10, pressure transducer, 11, temperature sensor I, 12, temperature pass
Sensor II.
Detailed description of the invention
Below in conjunction with the accompanying drawings, by specific embodiment, the invention will be further described.Following reality
It is illustrative for executing example, is not determinate, it is impossible to limit protection scope of the present invention with this.
Experimental technique described in embodiment if no special instructions, is conventional method；If no special instructions,
Described test apparatus, the most commercially obtains.
Embodiment 1
Bottle washer control pressurer system, including surge tank 1, respiratory organ 2, water inlet pneumatic operated valve 3,
Liquidometer 4, water supply variable frequency pump 5, bottle washer filter 8 and pressure transducer 10 pass through pipeline
Connecting, pipeline outlet is connected with bottle washer water supply point.
Water inlet pneumatic operated valve 3 is arranged on the pipeline of surge tank 1 entrance, described surge tank 1 top
It is provided with respiratory organ 2, owing to, in practical operation, surge tank 1 has cold water or hot water, is rising
Need during temperature or cooling to keep air in surge tank 1 smooth, so as not to produce malleation or
Negative pressure, so increasing air in respiratory organ 2 can ensure that surge tank 1 to reach certain cleanliness factor,
Make whole large and small circulation air the most contaminated or cross-contamination.Surge tank 1 is provided with liquid
Position meter 4, controls the switch motion of water inlet pneumatic operated valve 3 by liquidometer 4, and liquidometer 4 is permissible
, the circumferential area of surge tank how many according to liquid level rising in surge tank in certain time 1 calculates
Outflow, such as flow the most then close water inlet pneumatic operated valve 3, stop water inlet, otherwise as little in flow then.
Surge tank 1 is connected with water supply variable frequency pump 5, and the downstream of water supply variable frequency pump 5 place pipeline is provided with to be washed
Bottle machine filter 8, bottle washer filter 8 is used for intercepting in bottle-washing water effective impurity etc..Washing
Being additionally provided with pressure transducer 10 on the pipeline that bottle machine filter 8 is connected with water supply point, pressure passes
The efficiency of sensor 10 major control water supply variable frequency pump 5, regulation enter bottle washer purified water or
Water for injection pressure and temperature.
Embodiment 2
Bottle washer control pressurer system, including surge tank 1, respiratory organ 2, water inlet pneumatic operated valve 3,
Liquidometer 4, water supply variable frequency pump 5, double tube plate heat exchanger 6, steam pneumatic operated valve 7, temperature sensing
Device I 11, temperature sensor II 12, bottle washer filter 8 and pressure transducer 10, water inlet
Pneumatic operated valve 3 is arranged on the pipeline of surge tank 1 entrance, and described surge tank 1 top is provided with breathing
Device 2, is provided with liquidometer 4 on surge tank 1, and surge tank 1 is connected with water supply variable frequency pump 5,
The downstream of water supply variable frequency pump 5 place pipeline is provided with double tube plate heat exchanger 6 and bottle washer filter 8,
Temperature sensor II 12 is positioned at the upstream of double tube plate heat exchanger 6, and temperature sensor I 11 is positioned at
The downstream of double tube plate heat exchanger 6, steam pneumatic operated valve 7 is located on double tube plate heat exchanger 6.Washing
It is additionally provided with pressure transducer 10 on the pipeline that bottle machine filter 8 is connected with water supply point.Double tubesheet
Heat exchanger 6 is mainly used in reduction or intensification wash bottle water and jar self sterilizing uses.
Embodiment 3
Bottle washer control pressurer system includes surge tank 1, respiratory organ 2, is positioned on surge tank 1
Liquidometer 4 on water inlet pneumatic operated valve 3, the surge tank 1 in portion, water supply variable frequency pump 5, double tubesheet
Heat exchanger 6, steam pneumatic operated valve 7, bottle washer filter 8, cleaning spray ball 9, pressure sensing
Device 10, temperature sensor I 11 and temperature sensor II 12, go out bottom described surge tank 1
Mouth is connected with one end of water supply variable frequency pump 5, the other end of described water supply variable frequency pump 5 and double tubesheet
Heat exchanger 6 connects, and is additionally provided with temperature sensor II 12 in water supply variable frequency pump 5 front end, described double
Tubular sheet heat exchanger 6 is provided with steam pneumatic operated valve 7, double tube plate heat exchanger 6 and bottle washer filter
8 are connected, and are provided with pressure biography with water supply point on the pipeline that the outlet of bottle washer filter 8 is connected
Sensor 10 and temperature sensor I 11, clean spray ball 9 and be positioned at surge tank 1, mainly use
Clean in when pressure is enough to surge tank 1, it is ensured that not breed bacteria in surge tank 1, clearly
Washing better, the pipeline cleaning spray ball 9 place is connected with water supply point.Temperature sensor II
Before 12 are positioned at water supply variable frequency pump 5, it mainly links with double tube plate heat exchanger 6, controls
The water inlet of double tube plate heat exchanger 6, charge flow rate when heating or cooling.Can be according to bottle washer sterilizing
Scope adjusts relevant parameter, and temperature sensor I 11 is reference temperature, and purpose is that checking is changed
Whether hot device can reach heat transfer effect, and parameter area requires to set according to checking.
Embodiment 4
The control method of the bottle washer control pressurer system of embodiment 3, specific as follows:
First cleaning bottle washer with water for injection, water for injection enters surge tank 1,
0.1～0.5MPa pressure effect hemostasis use water enters bottle washer and cleans, and treats that bottle washer is cleaned
After, open partial circulating (partial circulating i.e. water for injection is from the circulation of surge tank to bottle washer), note
Penetrating and be back to surge tank with water, now regulation system temperature realizes the pasteurization to partial circulating,
The temperature range of temperature sensor I 11 is 60～100 DEG C, the temperature model of temperature sensor II 12
Enclose is 60～100 DEG C.When being closed by partial circulating, no longer carry out wash bottle operation, can be to systemic circulation
Carry out pasteurization and superheated water sterilizing.The water for injection flowed out in surge tank sequentially passes through confession
Water variable frequency pump 5, double tube plate heat exchanger 6, steam pneumatic operated valve 7 and bottle washer filter 8,
In operating process, liquidometer 4 monitor situation in surge tank 1, control water inlet pneumatic operated valve 3
Switch；The pressure and temperature of whole system is all controlled, and can keep entering in bottle washer
Hydraulic pressure, the stability of temperature.After system runs a period of time, clean spray ball 9 to buffering
Tank 1 is internal to be carried out, and keeps cleannes and service life in surge tank.
The above, only presently preferred embodiments of the present invention, not the present invention is made any form
Above with substantial restriction, all those skilled in the art, without departing from the technology of the present invention
In aspects, when available disclosed above technology contents, and a little change made,
The equivalent variations modified and develop, is the Equivalent embodiments of the present invention；Meanwhile, all according to this
The change of substantial technological any equivalent variations that above example is made of invention, modify and drill
Become, all still fall within the range of technical scheme.
Claims (8)
1. bottle washer control pressurer system, it is characterised in that include surge tank (1), breathe
Device (2), water inlet pneumatic operated valve (3), liquidometer (4), water supply variable frequency pump (5), bottle washer mistake
Filter (8) and pressure transducer (10)；
Water inlet pneumatic operated valve (3) is arranged on the pipeline of surge tank (1) entrance, described surge tank
(1) top is provided with respiratory organ (2), is provided with liquidometer (4) on surge tank (1), described
Surge tank (1) is connected with water supply variable frequency pump (5), water supply variable frequency pump (5) place pipeline
Downstream is provided with bottle washer filter (8), described bottle washer filter (8) with water supply point even
Pressure transducer (10) it is additionally provided with on the pipeline connect.
Bottle washer control pressurer system the most according to claim 1, it is characterised in that
Described bottle washer control pressurer system also includes sterilization and disinfection device, described sterilization and disinfection device
Including double tube plate heat exchanger (6), temperature sensor I (11), temperature sensor II (12)
With steam pneumatic operated valve (7), described temperature sensor II (12) is positioned at double tube plate heat exchanger (6)
Upstream, described temperature sensor I (11) is positioned at the downstream of double tube plate heat exchanger (6),
Steam pneumatic operated valve (7) is located on double tube plate heat exchanger (6).
Bottle washer control pressurer system the most according to claim 1 and 2, it is characterised in that
Described bottle washer control pressurer system also includes cleaning spray ball (9), described cleaning spray
Ball (9) is positioned at surge tank (1), cleans pipeline and the water supply point at spray ball (9) place
Connect.
Bottle washer control pressurer system the most according to claim 1, it is characterised in that
Including surge tank (1), respiratory organ (2), it is positioned at the water inlet pneumatic operated valve on surge tank (1) top
(3) liquidometer (4) that, is positioned on surge tank (1), water supply variable frequency pump (5), double tubesheet
Heat exchanger (6), steam pneumatic operated valve (7), bottle washer filter (8), clean spray ball (9),
Pressure transducer (10), temperature sensor I (11) and temperature sensor II (12), described
Surge tank (1) outlet at bottom be connected with one end of water supply variable frequency pump (5), described supply water become
Frequently the other end of pump (5) is connected with double tube plate heat exchanger (6), in water supply variable frequency pump (5)
Front end is additionally provided with temperature sensor II (12), and described double tube plate heat exchanger (6) is provided with steam
Pneumatic operated valve (7), double tube plate heat exchanger (6) is connected, in wash bottle with bottle washer filter (8)
The pipeline that the outlet of machine filter (8) is connected with water supply point is provided with pressure transducer (10)
With temperature sensor I (11), clean spray ball (9) and be positioned at surge tank (1), clean
The pipeline at spray ball (9) place is connected with water supply point.
5. the control method of bottle washer control pressurer system, it is characterised in that use such as right
Any one system described in 1～4 of requirement controls, and specifically includes following steps:
S1 injection water enters surge tank (1), and liquidometer (4) controls water inlet pneumatic operated valve (3)
Regulation flow；
S2 injection water is entered in sterilization and disinfection device by water supply variable frequency pump (5)；
S3 injection water after sterilizing is supplied to bottle washer after bottle washer filter (8)
Water supply point.
The control method of bottle washer control pressurer system the most according to claim 5, its
It is characterised by, the temperature model that temperature sensor I (11) and temperature sensor II (12) regulate
Enclose is 60～100 DEG C.
The control method of bottle washer control pressurer system the most according to claim 5, its
Being characterised by, the scope of pressure transducer (10) is 0.1～0.5MPa.
8. the application of bottle washer control pressurer system, it is characterised in that by Claims 1 to 4
Any one described bottle washer control pressurer system is connected with bottle washer water supply point, and regulation entrance is washed
The purified water of bottle machine or water for injection pressure and temperature.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610287127.5A CN105945020A (en) | 2016-04-29 | 2016-04-29 | Pressure control system of bottle washing machine, and control method and application thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610287127.5A CN105945020A (en) | 2016-04-29 | 2016-04-29 | Pressure control system of bottle washing machine, and control method and application thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105945020A true CN105945020A (en) | 2016-09-21 |
Family
ID=56913508
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610287127.5A Pending CN105945020A (en) | 2016-04-29 | 2016-04-29 | Pressure control system of bottle washing machine, and control method and application thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105945020A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109172846A (en) * | 2018-10-23 | 2019-01-11 | 广州达意隆包装机械股份有限公司 | A kind of decontamination system and disinfection control |
| CN114515731A (en) * | 2022-04-21 | 2022-05-20 | 大牧人机械(胶州)有限公司 | Automatic control method for high-pressure cleaning of liquid material pipeline |
| CN114669559A (en) * | 2022-03-17 | 2022-06-28 | 罗益（无锡）生物制药有限公司 | On-line cleaning and sterilizing equipment for clean compressed air system |
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Application publication date: 20160921 |