CN105934311A - Shot peening device - Google Patents

Shot peening device Download PDF

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Publication number
CN105934311A
CN105934311A CN201580005281.2A CN201580005281A CN105934311A CN 105934311 A CN105934311 A CN 105934311A CN 201580005281 A CN201580005281 A CN 201580005281A CN 105934311 A CN105934311 A CN 105934311A
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CN
China
Prior art keywords
projection
rotating shaft
orienting cover
shot
blade
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201580005281.2A
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Chinese (zh)
Inventor
加贺秀明
铃木浩昭
山本翔
山本翔一
梅冈雅人
神山拓哉
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Sintokogio Ltd
Original Assignee
Sintokogio Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sintokogio Ltd filed Critical Sintokogio Ltd
Publication of CN105934311A publication Critical patent/CN105934311A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C3/00Abrasive blasting machines or devices; Plants
    • B24C3/08Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces
    • B24C3/10Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces for treating external surfaces
    • B24C3/14Apparatus using impellers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C5/00Devices or accessories for generating abrasive blasts
    • B24C5/06Impeller wheels; Rotor blades therefor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

Provided is a shot peening device capable of achieving efficient projection and of reducing variation in finish quality caused by position inside a workpiece agitation unit. As a result of the present invention, a shot peening device (10) is provided that comprises: a workpiece agitation unit (14) having a plurality of rotating shaft members (20, 22, 24), an endless apron belt (26) wound on to the rotating shaft members, and a pair of disk-shaped head liners (28) that come in contact with the apron belt; and a projector. The projector comprises: a control gauge (64) having a cylindrical shape, having a central axis arranged in a direction orthogonal to the axis of the rotating shaft members, having projection material supplied therein, and having a plurality of openings (110, 112) that become discharge ports for the projection material, formed in the side wall thereof, said plurality of openings communicating with each other in a state in which same are mutually offset in the control gauge circumferential direction and the control gauge central axis direction; and an impeller (62) rotating around the central axis of the control gauge, comprising a plurality of blades (78) arranged on the outside of the control gauge so as to extend to the outside in the radial direction of the control gauge, and having a backward-tilting section (90) having blades on the surface on the front side in the rotation direction that are tilted towards the rear in the rotation direction.

Description

Shot-blast equipment
Technical field
The present invention relates to shot-blast equipment, specifically, relating to projecting material can be to by endless belt etc. The shot-blast equipment of the workpiece projection in the workpiece mixing part formed.
Background technology
As projection material to be projected the shot-blast equipment carrying out surface processing to workpiece, known There is the shot-blast equipment of so-called banding pattern (Japanese: エ プ ロ Application タ イ プ): to by belt (day Literary composition: エ プ ロ Application ベ Le ト shape) endless belt formed mixing part in input workpiece, transmitted by driving Carrying and make conveyer belt rotate, the workpiece in mixing part being stirred while carrying out bead (specially Profit document 1).
The shot-blast equipment of such banding pattern includes: workpiece mixing part, and it has with separately preset distance Mode configure side by side multiple rotating shaft components, be wound in rotating shaft component and constitute the annular of conveyer belt Carry and abut with the width both ends of conveyer belt in the way of forming stirring pit at conveyer belt A pair discoideus overhead liners (Japanese: ヘ ッ De ラ イ Na);And centrifugal projection machine, It will project the material workpiece projection to workpiece mixing part.
When carrying out bead, by multiple work piece configuration in workpiece mixing part.Further, by making rotation Shaft component rotates, and makes conveyer belt alongst advance (rotation), to being configured at workpiece mixing part Multiple workpiece be stirred, will projection material from projection machine to workpiece project, carry out the clear of workpiece The bead such as reason.
Prior art literature
Patent documentation
Patent documentation 1: Japanese Unexamined Patent Publication 2011-79120 publication
Summary of the invention
The problem that invention is to be solved
But, in the projection machine that the shot-blast equipment etc. of patent documentation 1 is used, utilize and there is edge The multiple blades radially extended and the impeller that can rotate casts projection material, but the rotation side of impeller The crevice projection angle of projection material upwards broadens, and therefore exists and also projects to unwanted region, nothing Method carries out the such problem of efficient bead.
It addition, in the shot-blast equipment of patent documentation 1, conveyer belt utilizes rotating shaft component along length Advancing in degree direction, the workpiece in the workpiece mixing part therefore formed by conveyer belt etc. is by the row along conveyer belt Enter direction stirring, but do not stirred by the width along conveyer belt.I.e., it is impossible to make to join by stirring It is placed in the workpiece of both side ends of the stirring pit of conveyer belt to the width central authorities of stirring pit Mobile.
And, in the projection machine that the shot-blast equipment of patent documentation 1 is used, projection material can The width central authorities projection to workpiece mixing part of the emphasis ground.
Therefore, the workpiece of the both side ends being configured at the stirring pit of conveyer belt does not has owing to projecting material Fully touching, have can for processing quality compared with the workpiece of the width central part being configured at stirring pit Can be different.
The present invention makes to tackle the problems referred to above, it is therefore intended that provide one to be capable of efficiently Projection and the deviation that reduces the processing quality caused because of the position in workpiece mixing part shot-peening at Reason device.
For solving the scheme of problem
According to the present invention, it is provided that a kind of shot-blast equipment, comprising:
Workpiece mixing part, it has: multiple rotating shaft components, it is arranged side by side in the way of separately preset distance Configuration;The conveyer belt of annular, it is wound in this rotating shaft component, is driven by this rotating shaft component and rotate; A pair discoideus overhead liners, itself and the width end abutment of this conveyer belt;And
Centrifugal projection machine, its will projection material in described workpiece mixing part workpiece projection,
It is characterized in that,
Described projection machine has:
Orienting cover, it has drum, and the central axis of cylinder is configured at and described rotating shaft component The direction of orthogonal axe, it is possible to the inside of this orienting cover supply projection material, be formed at sidewall and become Multiple openings of the outlet of projection material, wherein, the plurality of opening is with the circumference along described orienting cover And the state that the central axial direction of described orienting cover offsets with respect to each communicates with each other;
And impeller, it has to extend outward in the footpath of orienting cover described in the outer direction of described orienting cover Multiple blades of configuring of mode, this impeller pivots about with the central axis of described orienting cover, Wherein, described blade is provided with the hypsokinesis tilted to direction of rotation rear side on the surface of direction of rotation front side Portion.
According to such structure, multiple openings of the orienting cover of projection machine with along orienting cover circumference and The state that the central axial direction of orienting cover offsets with respect to each communicates with each other.Thus, projection material by from along The circumference of orienting cover and axially spaced position are discharged, and are suppressed dispersion width by along leaf Width and the direction of rotation of wheel project with staggering.There is the part that multiple projection ratio is higher, because of The expanded range that this projection ratio is higher.
It addition, multiple openings are interconnected, therefore projection material from an opening to another opening In the range of discharged continuously.Thus, projection distribution on the whole is the projection ejected from an opening Projection distribution and the projection distribution projecting material ejected from another opening of material synthesize continuously ?.
And, it is formed with the radial direction relative to impeller on the surface of the blade of impeller to direction of rotation rear side The receding section tilted.Therefore, it is contacted at the projection material first ejected from orienting cover with the surface of blade Before, eject after orienting cover projection material contact with the surface of blade and by the tip side towards blade Accelerate.Thus, in the moment that the projection material formerly ejected contacts with the surface of blade, thereafter let out The projection material close proximity that collects on the surface of blade with the projection material first ejected.Its knot Really, in the projection process from the projection material of impeller, along the dispersion width of the direction of rotation of impeller (crevice projection angle) is suppressed, and the distribution of projection material is less in the expanded angle of the direction of rotation along impeller Fan shape.
That is, due to the effect of receding section, the projection higher part of the ratio part relatively low with projection ratio it Between transition portion shorter, be i.e. obtained in that the ascendant trend (Japanese: vertical upper Ga of projection distribution curve り) steep projection state.
By range set higher for this projection ratio being become and the work being used for accommodating the workpiece that process The width of part mixing part is equal, it is possible to make the projection ratio at the central part of workpiece mixing part and left and right end portions The projection ratio at place is roughly equal, and can reduce the projection material of projection beyond workpiece mixing part.
According to other optimal technical scheme of the present invention, described opening has in both sides and described orienting cover The rectangular shape that mandrel line is parallel.
According to other optimal technical scheme of the present invention, the footpath that described receding section is formed at described blade is inside Side, side, incline the in the rear radial direction outward side in portion of described blade is provided with compared with described receding section to rotation The non-receding section that the angle of inclination of direction rear side is less.
According to such structure, being formed with non-receding section in the top ends side of blade, therefore projection material exists Until will before leaf abscission along non-receding section by CENTRIFUGAL ACCELERATING.
Velocity of projection when projection material is projected becomes the CENTRIFUGAL ACCELERATING in the direction on the surface along blade The tangential direction of the circle that the top of the blade of produced speed and rotation is described (hereinafter referred to as " is cut Line direction ") the aggregate velocity of speed the two speed.When blade is to direction of rotation rear side hypsokinesis, Along blade surface direction speed tangential direction component relative to tangential direction speed along Negative direction works.Its result, blade rotation external diameter and rotate circumferential speed identical in the case of, Aggregate velocity during blade hypsokinesis does not has aggregate velocity during hypsokinesis low than blade.
As it has been described above, in the shot-blast equipment of present embodiment, projection material is before will projecting Till the non-receding section less with angle of inclination rearward contact, therefore in the speed along blade surface Spend in component less relative to the tangential direction component that the speed of tangential direction works to negative direction, make conjunction The degree becoming speed to reduce is less.Its result, will not make the rotating speed of impeller increase, and then will not be used in The rotating speed making the motor that impeller rotates increases, it becomes possible to carry out efficient bead, it is possible to suppression projection The reduction of electrical efficiency.
It addition, in this manual, " compared with receding section to the angle of inclination of direction of rotation rear side relatively Little " comprise the angle of inclination structure less than the inclination angle to direction of rotation rear side of receding section, along footpath To the structure extended and the structure tilted to direction of rotation front side.
According to other optimal technical scheme of the present invention, it is described that the radical length of described receding section is set to ratio The radical length of non-receding section is long.
According to such structure, it is possible to utilize the receding section of blade to collect projection material fully, afterwards, Non-receding section is utilized to make projection material accelerate.
Other optimal technical scheme of the present invention, described receding section and described non-receding section are by bending section even Connect.
According to such structure, it is possible to after the receding section utilizing blade collects projection material, utilize curved Pars convoluta and non-receding section make the speed of projection material be gradually increased.
The effect of invention
In accordance with the invention it is possible to provide one to be capable of projecting efficiently and alleviating because stirring at workpiece The shot-blast equipment of the deviation of the processing quality of the workpiece that the position in portion causes.
Accompanying drawing explanation
Fig. 1 is the side view of the shot-blast equipment of one embodiment of the present invention.
Fig. 2 is the front view of the shot-blast equipment of Fig. 1.
Fig. 3 is the top view of the shot-blast equipment of Fig. 1.
(A) of Fig. 4 is the projection scope of the projection machine in the shot-blast equipment schematically showing Fig. 1 Side view;The accompanying drawing that (B) of Fig. 4 observes Fig. 4 (A) and obtain from front.
(i) of (A) of Fig. 5 is the front view of the orienting cover of the shot-blast equipment of Fig. 1, and (ii) is (i) The side view of orienting cover;(i) of (B) of Fig. 5 is the change of the orienting cover of (i) of Fig. 5 (A) The front view of shape example, (ii) is the side view of (i) of Fig. 5 (B);(i) of (C) of Fig. 5 is The front view of another variation of the orienting cover of (i) of (B) of Fig. 5, (ii) is Fig. 5 (C) The side view of (i).
Fig. 6 is the amplification view of the projection machine of the shot-blast equipment of Fig. 1.
Fig. 7 is the axonometric chart of the blade of the shot-blast equipment of Fig. 1.
(A) of Fig. 8 is the pass between projection ratio and the launching position of the shot-blast equipment representing Fig. 1 The projection scattergram of system;(B) of Fig. 8 is projection ratio and the throwing of the shot-blast equipment representing comparative example Penetrate the projection scattergram of relation between position.
(A) of Fig. 9 is the amplification view of the projection machine in the shot-blast equipment of comparative example;Fig. 9's (B) it is the top view of the orienting cover that the projection machine of Fig. 9 (A) is had.
Detailed description of the invention
Hereinafter, according to Fig. 1~Fig. 7 to the shot-blast equipment 10 of the preferred embodiment of the present invention in detail Illustrate.
Fig. 1 is the side view of the shot-blast equipment 10 of the preferred embodiment of the present invention, and Fig. 2 is at shot-peening The front view of reason device 10, Fig. 3 is the top view of shot-blast equipment 10.
Shot-blast equipment 10 is the shot-blast equipment that workpiece mixing part is made up of conveyer belt etc., such as Fig. 1 Shown in, the workpiece mixing part 14 including casing 12, be located in casing 12 and with 14, workpiece mixing part To the projection machine 18 that configures of mode.
Be provided with workpiece input and output in casing 12 can the input/output port (not shown) of opening and closing.Logical Crossing and close this input/output port, casing 12 is closed, and becomes projection material and does not disperses to the outside of casing 12 Structure.
Workpiece mixing part 14 includes: three rotating shaft components configured side by side in the way of separately preset distance 20、22、24;It is wound in rotating shaft component 20,22,24 conveyer belt 26 being made up of endless belt;With And it is discoideus so that the pair of right and left at the width two ends of conveyer belt 26 can be disposed in the way of rotating Overhead liners 28.
Rotating shaft component 20,22,24 is the shaft component that can rotate, with along shot-blast equipment 10 The mode that width substantially horizontally extends configures in parallel with each other.Specifically, rotating shaft component 24 Horizontal arrangement is in the depth side-lower position of shot-blast equipment 10.Rotating shaft component 20 and rotating shaft component 24 separate preset distance ground horizontal arrangement in the substantially surface of rotating shaft component 24.Rotating shaft component 22 with With the mode that rotating shaft component 24 separates preset distance in the height position roughly the same with rotating shaft component 24 Put horizontal arrangement in the front (face side of shot-blast equipment) of rotating shaft component 24.Thus, such as Fig. 1 Shown in, rotating shaft component 20,22,24 to be positioned at the side on each summit of right angled isosceles triangle when side-looking Formula configures.
Rotating shaft component 20,22,24 is positioned at the side of the side, inclined-plane 30 of casing 12 with above-mentioned hypotenuse Formula configures.It addition, in the present embodiment, the rotating shaft component 20 being disposed above becomes driving horse Reaching the lower drive shaft rotated of effect of 32, other rotating shaft components 22,24 are driven shafts.
Conveyer belt 26 is the endless belt formed by rubber strip, is wound in rotating shaft component 20,22,24.
It is formed with multiple through hole (not shown) at conveyer belt 26.This through hole be sized to project material Material can by but the size that cannot pass through of workpiece.
(A) of Fig. 4 is the projection scope of the projection machine 18 in the shot-blast equipment schematically showing Fig. 1 Side view, (B) of Fig. 4 is the accompanying drawing representing the state observing Fig. 4 (A) from front.
As shown in Fig. 1 and Fig. 4 (A), a pair discoideus overhead liners 28 is wound in rotation with pressing The mode at the width two ends of the conveyer belt 26 of shaft element 20,22,24 is installed.Overhead liners 28 Diameter is set between same rotating shaft component 20 and rotating shaft component 24 or rotating shaft component 22 and rotary shaft Distance between component 24 is roughly equal.It addition, as shown in (B) of Fig. 4, overhead liners 28 respectively with The side walls 36 of casing 12 configures abreast, can be supported on the side walls of casing 12 in the way of rotating 36。
As it has been described above, rotating shaft component 20,22,24 to be positioned at each of right angled isosceles triangle when side-looking The mode on summit configures, the width both side ends of conveyer belt 26 by overhead liners 28 towards rotary shaft structure Part 24 presses, and is therefore wound in the longitudinal section configuration of the conveyer belt 26 of these rotating shaft components 20,22,24 Become substantially L-shaped (in FIG for upset L-shaped).
And, the width both side ends of conveyer belt 26 is pressed towards rotating shaft component 24 by overhead liners 28 Pressure, therefore the part between rotating shaft component 20 and rotating shaft component 22 of conveyer belt 26 becomes one To the pit part 34 caved in towards rotating shaft component 24 between overhead liners 28.This pit part 34 become for Configure workpiece and carry out stirring region W of bead.
Workpiece via between rotating shaft component 20 and rotating shaft component 22 towards oblique upper opening Open area 16, is imported by stirring region W to conveyer belt 26.
As it has been described above, rotating shaft component 20,22,24 is to be positioned at the side on each summit of right angled isosceles triangle Formula configures, and therefore when rotating shaft component 20 rotates to the arrow R2 direction of (A) of Fig. 4, is wound in The conveyer belt 26 of these rotating shaft components 20,22,24 is along substantially L-shaped (in FIG for upset L-shaped) Path circulate to the arrow R3 direction of (A) of Fig. 4, be configured at the workpiece of stirring region W by along Moving direction (length direction) stirring of conveyer belt 26.
As it is shown in figure 1, installed workpiece to put into parts 38, this work in the exterior orientation on the inclined-plane 30 of casing 12 Part puts into parts 38 by defeated to workpiece mixing part 14 for the workpiece come from the outside conveying of shot-blast equipment 10 Enter.Workpiece puts into parts 38 and includes: for accommodating the input bucket 40 of the box like of workpiece;And for inciting somebody to action Workpiece uses bucket 40 to the bucket winding plant 42 of input in casing 12 from this input.And, in casing 12 and work Part puts into and is provided with workpiece discharge member (not shown) between parts 38.
Rear side in casing 12 is provided with the circulating device 44 for reclaiming the complete projection material of projection.Should Circulating device 44 has: be located at the conveying worm 46 ((B) of Fig. 4) of the bottom of casing 12;It is provided with The bucket elevator 48 of the bucket (not shown) for projection material is lifted upward from conveying worm 46; The separator 50 linked with the upper nozzle of bucket elevator 48;It is located at the hopper of the lower section of separator 50 52;And the projection material being connected with the introducing cylinder described later 54 being installed on projection machine 18 is started from hopper 52 Put into pipe 56 (with reference to Fig. 2,3).
Fig. 6 is provided at the amplification view of the projection machine 18 of shot-blast equipment 10.
As shown in Figure 6, projection machine 18 be utilize centrifugal force to be projected by projection material, so-called centrifugal Formula projection machine, comprising: have the body shell 60 of the profile of frusto-pyramidal under side-looking;It is contained in The inside of body shell 60 and the impeller 62 that can rotate;And be located at coaxially in impeller 62 with impeller The orienting cover 64 of all sides.
Body shell 60 is formed as top side end 66 and the square tube shape of following side end 68 opening, case lid 70 are installed on top side end in the way of clipping encapsulant 72 and blocking the opening of top side end 66 66.Additionally, in order to protect body shell 60 and case lid 70, in body shell 60 and case lid 70 Between both and impeller 62, liner plate 74 is installed.It addition, the opening of body shell less than 60 avris end 68 Mouth is installed on casing 12 towards the mode of the inside of casing 12.
Orienting cover 64 has drum, this orienting cover 64 with the central axis CL of cylinder along with rotation The direction of the orthogonal axe of shaft component 20,22,24 extend towards and be not rotatably secured to body shell 60.Axial one end of orienting cover 64 is connected with introducing cylinder 54 (Fig. 1, Fig. 3).Thus, from introducing cylinder 54 To the inside of orienting cover 64 supply projection material.
Top side end 66 that side relative with body shell 60 at the periphery wall 106 of orienting cover 64 A part, is formed with the row as projection material using through periphery wall 106 ground in the way of opening upward Go out the opening 108 (Fig. 6) in portion.
As shown in Fig. 5 (A) of the side view as orienting cover 64, opening 108 includes having identical chi 1st rectangular aperture portion the 110 and the 2nd rectangular aperture portion 112 the two peristome of very little shape.1st rectangle is opened Oral area 110 is set in the 1st parallel both sides parallel and relative to each other for central axis CL with orienting cover 64 Between 110A, 110B.It addition, the 2nd rectangular aperture portion 112 is set in and the central axis of orienting cover 64 Between the 2nd parallel both sides 112A, 112B parallel and relative to each other for CL.
1st rectangular aperture portion 112 of rectangular aperture portion the 110 and the 2nd is along the circumference of orienting cover 64 and axis Direction configures with offseting with respect to each.
1st rectangular aperture portion 110 is connected by interconnecting part 113 with the 2nd rectangular aperture portion 112, is formed as continuous Opening 108.Interconnecting part 113 is by the terminal of the limit 110A in the 1st rectangular aperture portion 110 and the 2nd rectangular aperture The terminal of the limit 112B in portion 112 linearly links, and by the limit 110B in the 1st rectangular aperture portion 110 Terminal and the terminal of limit 112A in the 2nd rectangular aperture portion 112 linearly link.
As shown in Figure 6, cylindric allotter 114 is configured at orienting cover with the state coaxial with orienting cover 64 The inner side of 64.Allotter 114 has the multiple blades 116 radially extended and therein along week To the multiple openings equally spaced configured, allotter 114 is to form space between itself and orienting cover 64 Mode is configured at the inner side of orienting cover 64.
There is the allotter 114 of multiple blade 116 by the rotation of rotary shaft 84 (Fig. 3) at orienting cover The inner side of 64 rotates.Rotated by allotter 114, be supplied to the inner side of orienting cover 64 from introducing cylinder 54 Projection material is stirred in allotter 114, and under the influence of centrifugal force from the allotter 114 rotated Opening supplies to the space between allotter 114 and orienting cover 64.It is configured to, is supplied to the throwing in this space Penetrate material to move along the inner circumferential of orienting cover 64 towards direction of rotation in space, from the opening of orienting cover 64 108 discharge outward to footpath.
Impeller 62 is configured at the periphery of allotter 114.Impeller 62 has side plate unit 76 and interval edge Arranged circumferentially multiple blades 78 of side plate unit 76.Side plate unit 76 includes: two side plates 80, its For circular and interval relative configuration;And multiple combination member 82, it is cylindric and with by phase The mode linking the side plate 80 of configuration is circumferentially spaced compartment of terrain configuration.
Impeller 62 and rotary shaft 84 link (Fig. 3), by driving centered by the central axis of orienting cover 64 Rotate.Rotary shaft 84 is driven by with the band (not shown) driving motor 86 (Fig. 3) to link.Fixed Extend along the direction with the orthogonal axe of rotating shaft component 20,22,24 with central axis CL to set 64 Mode configures, therefore impeller 62 by with the axis of the orthogonal axe of rotating shaft component 20,22,24 centered by Rotate.
It is formed relative to leaf on the surface 88 towards direction of rotation (arrow R direction) front of blade 78 The receding section 90 that the radial direction (RADIAL L3) of wheel 62 tilts to direction of rotation (arrow R direction) rear side. Receding section 90 is formed at the base end part side (radially inward side) of blade 78, preferably with respect to the footpath of impeller 62 30 °~50 ° are tilted to direction of rotation (arrow R direction) rear side to (RADIAL L3).In this enforcement In mode, tilt 40 ° rearward.I.e., in figure 6, θ=40 °.
It is formed in part with along from impeller 62 in the top ends side (radially outward side) on the surface 88 of blade 78 The non-receding section 91 that extends of the radial direction (RADIAL L4) that rises of center of rotation C.That is, non-receding section 91 sets Littlely to the angle of inclination of direction of rotation rear side compared with receding section 90 fixed.
The radical length of the receding section 90 of blade 78 is set to longer than the radical length of non-receding section 91.Separately Outward, the surface 88 at blade 78 is formed with bending section receding section 90 being gently connected with non-receding section 91 92。
The back side 94 of the side contrary with surface 88 in a rotational direction of blade 78 is at its base end part (radially Interior side portion) it is formed relative to radially rolling to direction of rotation rear to a greater degree compared with receding section 90 Oblique rake 96.It addition, the length direction pars intermedia at the back side 94 of blade 78 highlights and is formed with protuberance Portion 98.Recessed bending section outside the radial direction being positioned at impeller 62 of this protrusion 98 supports with combination member 82 Connect.
As it is shown in fig. 7, be formed from surface 88 along blade 78 in the both sides on the surface 88 of blade 78 The side of sidewall portion 100 that thickness direction extends.Base end side at side of sidewall portion 100 forms the width side of oriented blade 78 Base end side protuberance 102 prominent outward, the tip side at side of sidewall portion 100 forms the width of oriented blade 78 The tip side protuberance 104 that direction foreign side is prominent.Base end side protuberance 102 and tip side protuberance 104 towards from The direction of lateral surface 88 side, the back side 94 and be slightly tilted to base end part side (downside in figure).
Side of sidewall portion 100 becomes the position in the groove portion being embedded into the side plate 80 shown in Fig. 6 of blade 78.It addition, The base end side protuberance 102 of the side of sidewall portion 100 shown in Fig. 7 and tip side protuberance 104 become with shown in Fig. 6 The position that the bottom surface, groove portion of side plate 80 abuts.
In the shot-blast equipment 10 of present embodiment, as shown in Figure 6, at the blade 78 of impeller 62 The surface of direction of rotation front side is formed relative to radially to direction of rotation (arrow R direction) rear side The receding section 90 tilted.Therefore, at the projection material first ejected from the opening 108 of orienting cover 64 and leaf Before surface 88 contact of sheet 78, the projection material ejected after the opening 108 of orienting cover 64 and blade The surface 88 of 78 contact and while accelerating movement on one side towards the tip side of blade 78.
In the shot-blast equipment 10 of present embodiment, the projection material first ejected is in rear discharge and Connect with surface 88 near the position of the position existing for the projection material that the surface of blade 78 moves Touching, the projection material the most first ejected and the projection material thereafter let out are caught in the table of blade 78 Close proximity on face 88.
Projection material is projected, therefore, it is possible to make projection divide so that the state so summarized departs from blade 78 Cloth is concentrated.That is, the distribution from the projection material of projection machine 18 projection becomes the direction of rotation along impeller 62 The less fan shape of expanded angle.
In the opening 108 discharging projection material of orienting cover 64, the 1st rectangular aperture the 110 and the 2nd rectangle Opening 112 is interconnected by interconnecting part 113, therefore projection material from the 1st rectangular aperture 110 to the 2nd square Discharged continuously in the range of shape opening 112.
In the projection distribution of the projection material projected by projection machine 18, the part that multiple projection ratios are higher (peak value) is synthesized, its result, and the scope that projection ratio is higher is continuous.
And, the blade 78 in present embodiment is formed with receding section 90.Therefore, first arrange from orienting cover 64 The opportunity that projection material out contacts with the surface 88 of blade 78 postpones.Thus, the throwing formerly ejected Penetrate the moment that material contacts with the surface 88 of blade 78, the projection material that thereafter lets out and first ejecting Projection material comes together in the close proximity on the surface 88 of blade 78.Therefore, projection material is the angle of spread Spend less fan shape to be projected, between the projection higher part of ratio and the relatively low part of projection ratio Transition portion is shorter, i.e. be obtained in that the projection that the ascendant trend of the projection distribution curve of projection material is steep State.
In the projection distribution of the projection material projected by projection machine 18, the part that multiple projection ratios are higher (peak value) synthesizes, its result, and scope HR that projection ratio is higher becomes in tableland shape continuously Shape ((A) of Fig. 8).
If by scope HR higher for this projection ratio, it specifically it is scope HR that this projection ratio is higher Width setup when arriving stirring region W becomes roughly the same with the width of stirring region W, then workpiece stirring Projection ratio at the central part CP in portion 14 is roughly the same with the projection ratio at left and right end portions EP, and, Beyond workpiece mixing part 14, the projection material of projection reduces ((B) of Fig. 4).
Therefore, in the shot-blast equipment 10 of present embodiment, to projection machine 18 and workpiece mixing part The structure of 14, relative configuration etc. are set, so that the position of stirring region W, projection ratio The scope of the width of higher scope HR is roughly equal with the width of stirring region W.
Then, the action to above-mentioned shot-blast equipment 10 illustrates.
First, input/output port is opened, and utilizes workpiece to put into parts 38 by multiple work piece configuration in workpiece The pit part 34 (stirring region W) of mixing part 14.
It follows that input/output port is closed, casing 12 becomes closed state.Further, rotating shaft component 20 rotate to arrow R2 direction under the effect driving motor 32, and conveyer belt 26 rotates to arrow R3 direction (traveling).Thus, the workpiece of stirring region W is stirred by the direct of travel along conveyer belt 26.
And, projection machine 18, bucket elevator 48 and conveying worm 46 work, and projection material is from bucket Formula elevator 48 puts into pipe 56 and introducing cylinder via separator 50 and hopper 52 and by projection material 54 put into projection machine 18.
Specifically, the projection material by the inside of introducing cylinder 54 is directed to the allotter of projection machine 18 114.Allotter 114 rotates under carrying out the effect of driving force of drive motor 86, and therefore projection material exists Under the effect of centrifugal force, the outer circumferential side to allotter 114 moves, and the inner peripheral surface along orienting cover 64 moves.
Along the orienting cover 64 shown in Fig. 6 inner peripheral surface movement projection the material opening from orienting cover 64 108 discharge along the direction tilted to direction of rotation (the arrow R direction) front side of impeller 62.Eject Projection material is in the periphery of orienting cover 64 and rotation under carrying out the effect of driving force of drive motor 86 The blade 78 of impeller 62 contacts.
Specifically, the receding section 90 with the surface 88 of blade 78 contacts.Touch the projection of receding section 90 Material is accelerated under the influence of centrifugal force while moving to non-receding section 91, from the top of blade 78 Portion departs from, thus is projected.Further, as shown in (A), (B) of Fig. 4, by from body shell 60 The lateral workpiece mixing part 14 of following side end 68 stirring region W in workpiece projection, to workpiece implement Bead.
Project the projection material in workpiece mixing part 14 and the dust produced when bead, broken thing (rust) etc. discharge to the outside of conveyer belt 26 from the through hole of conveyer belt 26 together.The projection material ejected Material etc. comes together in the bottom of casing 12, is concentrated on the bottom of bucket elevator 48 by conveying worm 46.So After, transported to separator 50 by bucket elevator 48, be separated into dust and broken thing and energy by separator 50 The projection material etc. enough re-used.This isolated projection material is accumulated in hopper 52 and via projection material Material puts into pipe 56 and supplies to projection machine 18 and be easily reused.
When through the scheduled time, when bead completes, the work of projection machine 18 stops, casing 12 defeated Enter delivery outlet to be opened.It follows that utilize workpiece discharge member by workpiece outside shot-blast equipment 10 Portion exports, a series of end of job.
Then, contrast with the structure (comparative example) shown in Fig. 9, while the spray to present embodiment Effect and the effect of ball processing means illustrate.Additionally, in comparative example, for this embodiment party The constituting portion minute mark that formula is identical notes identical reference and the description thereof will be omitted.
In the shot-blast equipment of comparative example, as shown in (A) of Fig. 9, it is located at the interior of projection machine 200 The surface of the direction of rotation front side of the blade 204 of the impeller 202 in portion is from the center of rotation C edge of impeller 202 Radially (RADIAL L3) to extend.
Therefore, the projection material first ejected from the opening 205 of orienting cover 203 and the projection thereafter let out Material substantially simultaneously contacts with blade 204 in different position radially respectively and is added to top orientation Speed, departs from from the top of blade 204, thus projects material and be projected.Thus, the throwing formerly ejected Penetrate between material and the projection material thereafter let out, projection material from the top of blade 204 projection Opportunity is different, and the projecting direction respectively projecting material is different, projects material from projection machine 200 in expansion The fan shape that angle is bigger is projected.
It addition, as shown in (B) of Fig. 9, in the projection machine 200 of comparative example, the opening of orienting cover 203 205 is single, therefore as shown in the projection scattergram of (B) of Fig. 8, in the distribution of projection material, The part (peak value) that projection ratio is higher is also single.
Therefore, the central part CP as shown in (B) middle double dot dash line of Fig. 4, in workpiece mixing part 14 Place's projection ratio becomes many, and at left and right end portions EP, projection ratio tails off.And, conveyer belt 26 is to length direction (arrow R3 direction) advance, therefore workpiece due to conveyer belt 26 rotation and by the length along conveyer belt 26 The stirring of degree direction, but be difficult to the width along conveyer belt 26 and move.Thus, in workpiece mixing part 14 In central part CP and left and right end portions EP at exist workpiece processing quality produce deviation probability.
In contrast, in the shot-blast equipment 10 of present embodiment, as shown in Figure 6, at impeller 62 The surface of direction of rotation front side of blade 78 be formed relative to radially to direction of rotation (arrow R side To) rear side tilt receding section 90.Therefore, in the throwing first ejected from the opening 108 of orienting cover 64 Penetrate before material contacts with the surface 88 of blade 78, the throwing thereafter let out from the opening 108 of orienting cover 64 Penetrate material to contact with the surface 88 of blade 78 and be accelerated while moving towards the tip side of blade 78.
In the shot-blast equipment 10 of present embodiment, the projection material first ejected thereafter letting out and The projection that surface along blade 78 has moved contacts with surface 88 near the position existing for material, The projection material the most first ejected and the projection material thereafter let out are collected at the surface of blade 78 Close proximity on 88.
Projection material is projected, therefore, it is possible to make projection divide so that the state so summarized departs from blade 78 Cloth is concentrated.That is, the distribution from the projection material of projection machine 18 projection becomes the direction of rotation along impeller 62 The less fan shape of expanded angle.
And, the opening 108 discharging projection material of orienting cover 64 has and includes and the center of orienting cover 64 1st rectangular aperture the 110 and the 2nd rectangular aperture 112 on the both sides that axis CL is parallel, therefore projection material quilt Discharge from each rectangular aperture 110,112 and interconnecting part 113.It addition, the 1st rectangular aperture 110 and the 2nd Rectangular aperture 112 is interconnected by interconnecting part 113, and therefore projection material is from the 1st rectangular aperture 110 to the Discharged continuously in the range of 2 rectangular apertures 112.
Thus, as shown in (A) of Fig. 8, in projection distribution on the whole containing multiple projection ratios relatively High part (peak value), the scope that projection ratio is higher broadens.
And, the blade 78 in present embodiment is formed with receding section 90, therefore, as mentioned above, it is possible to Obtain the projection state that the ascendant trend of projection distribution curve is steep.
Further, in the present embodiment, scope HR higher for projection ratio is set to width and stirring The width of region W is roughly the same, therefore, it is possible to alleviate the work caused because of the position in workpiece mixing part 14 The deviation of the processing quality of part, and the projection material projected beyond workpiece can be made, i.e. to casing 12 Ratio minimizing Deng the projection material of projection.Thus, it is possible to the abrasion of suppression shot-blast equipment 10 self, It is thus possible to reduce the maintenance frequency of shot-blast equipment 10.
It addition, generally, the bead of the position that the projection ratio of projection material is relatively low with project material The bead of the higher position of projection ratio compare, the time needed for bead is elongated.
Therefore, the time needed for the bead of projection machine becomes until the projection ratio of projection material is relatively low The bead to workpiece of position complete till time.Thus, in the present embodiment, logical Cross the higher position of projection ratio and be set to the scope equal with the width of conveyer belt 26, thus workpiece is deposited The projection ratio of scope uprise on the whole, therefore, it is possible to shorten until the bead of workpiece is completed Till time.
And, by being formed with non-receding section 91 in the top ends side of blade 78, projection material is from blade 78 By along non-receding section 91 CENTRIFUGAL ACCELERATING during disengaging.Generally, projection material velocity of projection when being projected by That work in surface 88 along blade 78, by the blade 78 of the speed in the direction of CENTRIFUGAL ACCELERATING and rotation The conjunction of both the speed of the tangential direction (hereinafter referred to as " tangential direction ") of the circle that top is described Speed is become to determine.
When blade hypsokinesis, along the tangential direction component of speed in direction on surface of blade relative to cutting The speed in line direction works to negative direction.Its result, in rotation external diameter and the rotation circumference speed of blade Spend identical in the case of, aggregate velocity during blade hypsokinesis does not has aggregate velocity during hypsokinesis low than blade.
As it has been described above, in the shot-blast equipment of present embodiment, projection material is until it will be projected Non-receding section 91 less with angle of inclination rearward till before contacts, therefore along blade 78 In the velocity component on surface, the tangential direction component worked to negative direction relative to the speed of tangential direction Less, the degree making aggregate velocity reduce is less.Its result, will not make the rotating speed of impeller increase, and then The rotating speed that will not be used in the motor that impeller rotates increases, it becomes possible to carry out efficient bead, energy The reduction of enough suppression projection electrical efficiencies.
And, the radical length of the receding section 90 of impeller 62 is set to longer than the length of non-receding section 91, because of This can utilize the receding section 90 of blade 78 to collect projection material fully.It is as a result, it is possible to contract further The weakness reason time.
It addition, be formed on the surface 88 of blade 78, receding section 90 is gently connected with non-receding section 91 Bending section 92, therefore after the receding section 90 utilizing blade collects projection material, it is possible to utilize bending section 92 and non-receding section 91 make the speed of projection material be gradually increased.Thereby, it is possible to it is smooth to project material Ground projection.
The present invention is not limited to described embodiment, it is possible at the think of of the technology described in claims Various change, deformation is carried out in the range of thinking.
In the above-described embodiment, opening 108 is as shown in (i), (ii) of (A) of Fig. 5 the 1st Rectangular aperture the 110 and the 2nd rectangular aperture 112 is by the interconnecting part 113 tilted relative to central axis CL Connection.
But, the present invention is not limited to this, it is also possible to be set to (i), (ii) institute of (B) such as Fig. 5 Show the opening of the shape directly connected by a rectangular aperture 119A like that with another rectangular aperture 119B 118。
It addition, as shown in (i), (ii) of (C) of Fig. 5, it is also possible to it is set to a rectangular aperture 122A And the shape of the open end 120 on the length direction of another rectangular aperture 122B is at central axis CL direction apparently rolls the opening 124 of oblique shape to direction of rotation.Thus, from allotter 114 along to The projection material that the direction of direction of rotation (the arrow R direction of Fig. 6) that lopsidedness of impeller 62 ejects More successfully discharge from opening 124.
" angle of inclination to direction of rotation rear side is less compared with receding section " also comprises angle of inclination ratio The little structure in the inclination angle to direction of rotation rear side of receding section, the structure radially extended and The structure tilted to direction of rotation front side, the most non-receding section can also be to roll to direction of rotation rear Tiltedly but its inclination angle structure less than the inclination angle of receding section, relative to radially rolling to direction of rotation front Oblique structure.Alternatively, it is also possible to be the structure being not provided with non-receding section.
Description of reference numerals
10, shot-blast equipment;14, workpiece mixing part;16, open area;18, projection machine;20、 Rotating shaft component;22, rotating shaft component;24, rotating shaft component;26, conveyer belt;28, overhead lining Plate;62, impeller;64, orienting cover;78, blade;88, surface;90, receding section;106, outer Perisporium;108, opening;110, the 1st rectangular aperture;112, the 2nd rectangular aperture;113, interconnecting part; 118, opening;119A, rectangular aperture;119B, rectangular aperture;122A, rectangular aperture;122B、 Rectangular aperture;124, opening;C, center of rotation;CL, central axis.

Claims (5)

1. a shot-blast equipment, comprising:
Workpiece mixing part, it has: multiple rotating shaft components, it is arranged side by side in the way of separately preset distance Configuration;The conveyer belt of annular, it is wound in this rotating shaft component, is driven by this rotating shaft component and rotate; A pair discoideus overhead liners, itself and the width end abutment of this conveyer belt;And
Centrifugal projection machine, its will projection material in described workpiece mixing part workpiece projection,
It is characterized in that,
Described projection machine has:
Orienting cover, it has drum, and the central axis of cylinder is configured at and described rotating shaft component The direction of orthogonal axe, it is possible to the inside of this orienting cover supply projection material, be formed at sidewall and become Multiple openings of the outlet of projection material, wherein, the plurality of opening is with the circumference along described orienting cover And the state that the central axial direction of described orienting cover offsets with respect to each communicates with each other;And
Impeller, it has the side to extend outward in the footpath of orienting cover described in the outer direction of described orienting cover Multiple blades of formula configuration, this impeller pivots about with the central axis of described orienting cover, wherein, Described blade is provided with the receding section tilted to direction of rotation rear side on the surface of direction of rotation front side.
Shot-blast equipment the most according to claim 1, wherein,
Described opening has the rectangular shape on both sides and the centerline axis parallel of described orienting cover.
Shot-blast equipment the most according to claim 1 and 2, wherein,
Described receding section is formed at the radial direction inward side of described blade,
Incline the in the rear radial direction outward side in portion of described blade is provided with compared with described receding section to rotation side The non-receding section that angle of inclination rearward is less.
Shot-blast equipment the most according to claim 3, wherein,
The radical length of described receding section is set to longer than the radical length of described non-receding section.
5. according to the shot-blast equipment described in claim 3 or 4, wherein,
Described receding section and described non-receding section are connected by bending section.
CN201580005281.2A 2014-07-22 2015-07-17 Shot peening device Pending CN105934311A (en)

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JP2014-148968 2014-07-22
PCT/JP2015/070592 WO2016013525A1 (en) 2014-07-22 2015-07-17 Shot peening device

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CN107378798B (en) * 2017-08-02 2023-08-29 常州泰盛机械设备有限公司 Shot blasting machine
CN112192456A (en) * 2020-09-28 2021-01-08 唐克 Automatic material loading shot-blasting machine

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