Computerized Branch Exchange assembly line and assemble method
Technical field
The present invention relates to a kind of Computerized Branch Exchanges to assemble field, in particular to Computerized Branch Exchange assembly line
And assemble method.
Background technique
Computerized Branch Exchange also known as CBX, CBX for the communication inside enterprise and organ, generally all with public telephone
Net is connected, and is at present man-made assembly when assemble Computerized Branch Exchange, and when man-made assembly not only takes time and effort, and manually
Assembly error rate is big, can increase the fraction defective of product, reduces the productivity effect of enterprise.
Summary of the invention
The technical problem to be solved by the present invention is to provide a kind of raising the degree of automation, reduce the program-controlled dedicated of product defect rate
Private Branch Exchange PBX assembly line.
The technical solution adopted by the present invention to solve the technical problems is: Computerized Branch Exchange assembly line, including carbon
Brush and stamping parts assembling device, brush holder compresses and die-cutting apparatus, elastic slice rebound force checking device, spray code spraying apparatus and product conduction
Energy detection device, further includes controller, the carbon brush and stamping parts assembling device, and brush holder compresses and die-cutting apparatus, elastic slice rebound
Force checking device, spray code spraying apparatus are connected with controller respectively with product conduction property detection device.
Further, the carbon brush and stamping parts assembling device include stamping parts accommodating tool, the stamping parts is placed
It is provided with riser in tooling, cover board is hinged on riser, the through-hole for allowing carbon brush to place is provided on cover board, the stamping parts is placed
It is provided with the first pressure head above tooling, carbon brush ramming stem is provided in the first pressure head, further includes that the first pressure head of driving moves downward
The first lower air cylinder.
Further, the brush holder compresses and die-cutting apparatus includes shifting sledge, the is provided on the shifting sledge
One product accommodating tool, the first product accommodating tool are tiltedly provided with location hole to two corners, further include that the first product of driving places work
The transverse cylinder moved on shifting sledge, the first product accommodating tool top are provided with hold-down mechanism and perforating press
Structure, the hold-down mechanism include the first lower platen, the second pressure head are provided with below first lower platen, the first product flattens column
It further include the second lower air cylinder for driving the first lower platen to push with the first tool locating column, the punch mechanism includes second
Lower platen, the second lower platen lower section are provided with the second product and flatten column, formed punch and the second tool locating column, further include driving
The third lower air cylinder that second lower platen pushes, the shifting sledge two sides, which are respectively arranged with, positions the first product accommodating tool
Limit screw.
Further, the elastic slice rebound force checking device includes installation rubber ring tooling and detecting tool, the inspection
Surveying tooling includes the second product accommodating tool, and third product is provided with above the second product accommodating tool and flattens column and pressure point
Cylinder further includes that third product is driven to flatten the 4th lower air cylinder that column pushes, also sets below the second product accommodating tool
It is equipped with tension detection mechanism, it further includes high-precision screw rod that the tension detection mechanism, which includes the swing rod for protruding into the second product accommodating tool,
With the motor of control high-precision screw rod rotation, slide bar is provided on the high-precision screw rod, further includes force snesor, the power passes
One end of sensor is connected on slide bar, and the other end of force snesor is connect with swing rod, and the pressure sensor is connected with controller.
Further, the spray code spraying apparatus includes guided tooling, it is provided with shell above the guided tooling, in shell
It is provided with the code spraying head towards guided tooling, further includes being arranged in the intracorporal sensor of shell, the sensor is located at code spraying head
On same vertical guide, the code spraying head is connected with controller respectively with sensor.
Further, the product conduction property detection device includes third product accommodating tool, the third product
The second inductor is provided on accommodating tool, three sides of third product accommodating tool are respectively arranged with test plug and driving is surveyed
Cephalomotor preceding push cylinder is inserted in examination, further includes the digital electric bridge connecting with test plug.
The invention also discloses a kind of Computerized Branch Exchange assemble methods, comprising:
Carbon brush and stamping parts assembling: first left stamping parts is placed into stamping parts accommodating tool respectively, rotating plate is pressed in
On stamping parts, then carbon brush is placed on stamping parts by the through-hole on cover board, starting device, the first lower air cylinder driving first
Pressure head moves downward so that carbon brush is pressed on stamping parts by carbon brush ramming stem, after the completion, in the same way, carbon brush is pressed onto right punching
In casting die, after the completion, left stamping parts and right stamping parts are preloaded onto brush holder by hand;
Brush holder is compressed and is thrust: the brush holder for installing left stamping parts and right stamping parts in advance is put into the first product accommodating tool,
Starting device, the second lower air cylinder drive the first lower platen to move downward, and the first tool locating column is inserted into the first product and places work
The positioning hole of dress realizes positioning, and the first product flattens die pressing product under column, so that product is in formation state, pressure head is pushed, will
Left stamping parts and right stamping parts are pressed into brush holder, and then the second lower air cylinder is shunk, and transverse cylinder drives the first product to place
Tooling is moved to below punch mechanism, and third lower air cylinder drives the second lower platen to push, the second tool locating column insertion first
The positioning hole of product accommodating tool realizes positioning, and the second product flattens die pressing product under column, so that product is in formation state, punching
Head pushes, and realizes the punching to product, then carries out group by hand and barbs and pcb board operation;
Product: being first put into installation rubber ring tooling and install rubber ring by hand by the detection of elastic slice screen resilience, then will installation
The product of complete rubber ring is put into the second product accommodating tool, so that swing rod protrudes into product, the 4th lower air cylinder drives third
Product flattens column and pushes, and product is made to be in formation state, and pressure point cylinder pushes, product is fixed, and then, servo motor drives
Dynamic high-precision screw rod drives sliding bar, so that swing rod applies a pressure to the elastic slice in product, then servo motor stops
Operating is not further added by the application pressure to elastic slice, and elastic slice generates the screen resilience to swing rod, so that pressure sensor receives pressure
Signal, controller judge whether the screen resilience of elastic slice is qualified according to the pressure signal received;
Coding: will be put on transmission line by the product of screen resilience detection, and product is transmitted in spray code spraying apparatus by transmission line,
In transmission process, for product through guided tooling correcting, sensor, which detects, reaches controller, controller control spray for signal after product
Harbour movement carries out coding operation to product;
Product: being first put into third product accommodating tool, starting device by the detection of product conduction property, the inspection of the second inductor
After measuring product, preceding push cylinder driving test plug, which travels forward, is inserted into test plug in product, and digital electric bridge passes through test
Plug carries out conduction property detection to product.
The beneficial effects of the present invention are: the present invention flows each station modular for assembling Computerized Branch Exchange at one
Waterline, and most of station has machine to replace manual operation, accelerates operating efficiency, and due to using machine to operate, so that dress
Timing precision is more accurate, and the pressure used is more suitable, substantially reduces the fraction defective of product, increases the productivity effect of enterprise.
Detailed description of the invention
Fig. 1 is carbon brush and punching press assembling device schematic diagram.
Fig. 2 is brush holder compression and die-cutting apparatus schematic diagram.
Fig. 3 is hold-down mechanism schematic diagram.
Fig. 4 is to thrust structural scheme of mechanism.
Fig. 5 is that elastic slice springs back force checking device schematic diagram.
Fig. 6 is power mechanism for testing schematic diagram.
Fig. 7 is spray code spraying apparatus schematic diagram.
Fig. 8 is conduction detection device schematic diagram.
In the figure, it is marked as stamping parts accommodating tool 11, riser 12, cover board 13, the first pressure head 14, the first lower air cylinder 15,
Shifting sledge 21, the first product accommodating tool 22, transverse cylinder 23, hold-down mechanism 24, punch mechanism 25, the first lower platen 26,
Second pressure head 27, the first product flatten column 28, the first tool locating column 29, the second lower air cylinder 210, the second lower platen 211, the
Two products flatten column 212, formed punch 213, the second tool locating column 214, third lower air cylinder 215, Limit screw 216, installation rubber
Cushion rubber tooling 31, the second product accommodating tool 32, third product flatten column 33, tension detection mechanism 34, swing rod 35, high-precision screw rod
36, motor 37, slide bar 38, force snesor 39, the 4th lower air cylinder 310, pressure point cylinder 311, guided tooling 41, shell 42, spray
Harbour 43, sensor 44, third product accommodating tool 51, test plug 52, preceding push cylinder 53.
Specific embodiment
The present invention is further described with reference to the accompanying drawings and detailed description.
Computerized Branch Exchange assembly line as shown in Figures 1 to 8, it is characterised in that: including carbon brush and stamping parts group
Assembling device, brush holder compresses and die-cutting apparatus, elastic slice rebound force checking device, spray code spraying apparatus and product conduction property detection device,
Further include controller, the carbon brush and stamping parts assembling device, brush holder compress and die-cutting apparatus, elastic slice rebound force checking device,
Spray code spraying apparatus is connected with controller respectively with product conduction property detection device,
Wherein, the carbon brush and stamping parts assembling device include stamping parts accommodating tool 11, the stamping parts accommodating tool
It is provided with riser 12 on 11, cover board 13 is hinged on riser 12, the through-hole for allowing carbon brush to place, the punching press are provided on cover board 13
It is provided with the first pressure head 14 above part accommodating tool 11, is provided with carbon brush ramming stem in the first pressure head 14, further includes driving first
Left stamping parts when assembling, is first placed into stamping parts accommodating tool 11 respectively by the first lower air cylinder 15 that pressure head 14 moves downward
Interior, rotating plate 13 is pressed on stamping parts, then carbon brush is placed on stamping parts by the through-hole on cover board 13, starting device,
First lower air cylinder 15 drives the first pressure head 14 to move downward so that carbon brush is pressed on stamping parts by carbon brush ramming stem, after the completion,
In the same way, carbon brush is pressed onto right stamping parts, after the completion, left stamping parts and right stamping parts is preloaded onto brush holder by hand;
Wherein, the brush holder compresses and die-cutting apparatus includes shifting sledge 21, is provided with first on the shifting sledge 21
Product accommodating tool 22, the first product accommodating tool 22 are tiltedly provided with location hole to two corners, further include that the first product of driving is placed
The transverse cylinder 23 that tooling 22 moves on shifting sledge 21 is provided with hold-down mechanism above the first product accommodating tool 22
24 and punch mechanism 25, the hold-down mechanism 24 includes the first lower platen 26, is provided with second below first lower platen 26
Pressure head 27, the first product flatten column 28 and the first tool locating column 29, further include driving under the second of the pushing of the first lower platen 26
Air cylinder 210, the punch mechanism 25 include the second lower platen 211, are provided with the second product below second lower platen 211
Column 212, formed punch 213 and the second tool locating column 214 are flattened, further includes calming the anger under the third for driving the second lower platen 211 to push
Cylinder 215,21 two sides of shifting sledge are respectively arranged with the Limit screw 216 to the positioning of the first product accommodating tool 22, assembling
When, the brush holder for installing left stamping parts and right stamping parts in advance is put into the first product accommodating tool 22, starting device is calmed the anger under second
Driving the first lower platen 26 of driving of cylinder 210 moves downward, and the first tool locating column 29 is inserted into determining for the first product accommodating tool 22
Positioning is realized in the hole of position, the first product flattens the lower die pressing product of column 28, so that product is in formation state, the second pressure head 27 is pushed,
Left stamping parts and right stamping parts are pressed into brush holder, then the second lower air cylinder 210 is shunk, and the driving of transverse cylinder 23 first produces
Product accommodating tool 22 is moved to 25 lower section of punch mechanism, and third lower air cylinder 215 drives the second lower platen 211 to push, the second work
The positioning hole realization positioning that positioning column 214 is inserted into the first product accommodating tool 22 is filled, the second product pressing column 212, which pushes, to be produced
Product, so that product is in formation state, formed punch 213 is pushed, and realizes the punching to product, then carry out by hand group barb and
Pcb board operation.
Wherein, the elastic slice rebound force checking device includes installation rubber ring tooling 31 and detecting tool, the detection work
Dress includes the second product accommodating tool 32, and third product is provided with above the second product accommodating tool 32 and flattens column 33 and pressure
Point cylinder 311 further includes that third product is driven to flatten the 4th lower air cylinder 310 that column 33 pushes, and second product places work
It fills 32 lower sections and is additionally provided with tension detection mechanism 34, the tension detection mechanism 34 includes the swing rod for protruding into the second product accommodating tool 32
35, further include the motor 37 that high-precision screw rod 36 and control high-precision screw rod 36 rotate, is provided on the high-precision screw rod 36
Slide bar 38 further includes force snesor 39, and one end of the force snesor 39 is connected on slide bar 38, the other end of force snesor 39
It is connect with swing rod 35, the pressure sensor 39 is connected with controller, and when being tested, product is first put into installation rubber ring work
It fills and rubber ring is installed by hand in 31, then the product for installing rubber ring is put into the second product accommodating tool 32, so that pendulum
Bar 35 protrudes into product, and the 4th lower air cylinder 310 drives third product to flatten column 33 and pushes, and so that product is in formation state, presses
Point cylinder 311 pushes, and product is fixed, and then, servo motor 37 drives high-precision screw rod 36 to slide with moving slide-bar 38, makes
It obtains swing rod 35 and a pressure is applied to the elastic slice in product, then servo motor 37 shuts down, it disappears to the pressure of elastic slice, bullet
Piece generates the screen resilience to swing rod 35, so that pressure sensor 39 receives pressure signal, controller is according to the pressure received
Signal judges whether the screen resilience of elastic slice is qualified;
Wherein, the spray code spraying apparatus includes guided tooling 41, and shell 42, shell 42 are provided with above the guided tooling 41
It is inside provided with the code spraying head 43 towards guided tooling 41, further includes the sensor 44 being arranged in shell 42, the sensor 44
It is located on same vertical guide with code spraying head 43, the code spraying head 43 is connected with controller respectively with sensor 44, when starting coding,
It being first put on transmission line by the product of screen resilience detection, product is transmitted in spray code spraying apparatus by transmission line, in transmission process,
Product is through 41 correcting of guided tooling, and sensor 44, which detects, reaches controller for signal after product, and controller controls code spraying head 43
Movement carries out coding operation to product,
Wherein, the product conduction property detection device includes third product accommodating tool 51, and the third product is placed
The second inductor is provided in tooling 51,51 3 sides of third product accommodating tool are respectively arranged with test plug 52 and driving
The preceding push cylinder 53 that test plug 52 moves, further includes the digital electric bridge connecting with test plug 52, when test, is first put product
Into third product accommodating tool 51, starting device, after the second inductor detects product, preceding push cylinder 53 drives test plug
52, which travel forward, is inserted into test plug 52 in product, and digital electric bridge carries out conduction property inspection to product by test plug 52
It surveys.
The invention also discloses a kind of Computerized Branch Exchange assemble methods, comprising:
Carbon brush and stamping parts assembling: first left stamping parts is placed into stamping parts accommodating tool respectively, rotating plate is pressed in
On stamping parts, then carbon brush is placed on stamping parts by the through-hole on cover board, starting device, the first lower air cylinder driving first
Pressure head moves downward so that carbon brush is pressed on stamping parts by carbon brush ramming stem, after the completion, in the same way, carbon brush is pressed onto right punching
In casting die, after the completion, left stamping parts and right stamping parts are preloaded onto brush holder by hand;
Brush holder is compressed and is thrust: the brush holder for installing left stamping parts and right stamping parts in advance is put into the first product accommodating tool,
Starting device, the second lower air cylinder drive the first lower platen to move downward, and the first tool locating column is inserted into the first product and places work
The positioning hole of dress realizes positioning, and the first product flattens die pressing product under column, so that product is in formation state, pressure head is pushed, will
Left stamping parts and right stamping parts are pressed into brush holder, and then the second lower air cylinder is shunk, and transverse cylinder drives the first product to place
Tooling is moved to below punch mechanism, and third lower air cylinder drives the second lower platen to push, the second tool locating column insertion first
The positioning hole of product accommodating tool realizes positioning, and the second product flattens die pressing product under column, so that product is in formation state, punching
Head pushes, and realizes the punching to product, then carries out group by hand and barbs and pcb board operation;
Product: being first put into installation rubber ring tooling and install rubber ring by hand by the detection of elastic slice screen resilience, then will installation
The product of complete rubber ring is put into the second product accommodating tool, so that swing rod protrudes into product, the 4th lower air cylinder drives third
Product flattens column and pushes, and product is made to be in formation state, and pressure point cylinder pushes, product is fixed, and then, servo motor drives
Dynamic high-precision screw rod drives sliding bar, so that swing rod applies a pressure to the elastic slice in product, then servo motor stops
Operating is not further added by the application pressure to elastic slice, and elastic slice generates the screen resilience to swing rod, so that pressure sensor receives pressure
Signal, controller judge whether the screen resilience of elastic slice is qualified according to the pressure signal received;
Coding: will be put on transmission line by the product of screen resilience detection, and product is transmitted in spray code spraying apparatus by transmission line,
In transmission process, for product through guided tooling correcting, sensor, which detects, reaches controller, controller control spray for signal after product
Harbour movement carries out coding operation to product;
Product: being first put into third product accommodating tool, starting device by the detection of product conduction property, the inspection of the second inductor
After measuring product, preceding push cylinder driving test plug, which travels forward, is inserted into test plug in product, and digital electric bridge passes through test
Plug carries out conduction property detection to product.
Particular embodiments described above has carried out further in detail the purpose of the present invention, technical scheme and beneficial effects
It describes in detail bright, it should be understood that the above is only a specific embodiment of the present invention, is not intended to restrict the invention, it is all
Within the spirit and principles in the present invention, any modification, equivalent substitution, improvement and etc. done should be included in guarantor of the invention
Within the scope of shield.