CN105933449A - Intelligent laser engraving system based on industry 4.0 - Google Patents

Intelligent laser engraving system based on industry 4.0 Download PDF

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CN105933449A
CN105933449A CN201610493922.XA CN201610493922A CN105933449A CN 105933449 A CN105933449 A CN 105933449A CN 201610493922 A CN201610493922 A CN 201610493922A CN 105933449 A CN105933449 A CN 105933449A
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module
user
processing
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electrical control
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CN105933449B (en
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许英杰
郑天宇
张喆
林鹏
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Xiamen University
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    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04LTRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L67/00Network arrangements or protocols for supporting network services or applications
    • H04L67/01Protocols
    • H04L67/02Protocols based on web technology, e.g. hypertext transfer protocol [HTTP]
    • H04L67/025Protocols based on web technology, e.g. hypertext transfer protocol [HTTP] for remote control or remote monitoring of applications
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/414Structure of the control system, e.g. common controller or multiprocessor systems, interface to servo, programmable interface controller
    • G05B19/4148Structure of the control system, e.g. common controller or multiprocessor systems, interface to servo, programmable interface controller characterised by using several processors for different functions, distributed (real-time) systems
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/4185Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
    • GPHYSICS
    • G08SIGNALLING
    • G08CTRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
    • G08C17/00Arrangements for transmitting signals characterised by the use of a wireless electrical link
    • G08C17/02Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04LTRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L67/00Network arrangements or protocols for supporting network services or applications
    • H04L67/01Protocols
    • H04L67/10Protocols in which an application is distributed across nodes in the network
    • H04L67/1097Protocols in which an application is distributed across nodes in the network for distributed storage of data in networks, e.g. transport arrangements for network file system [NFS], storage area networks [SAN] or network attached storage [NAS]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Manufacturing & Machinery (AREA)
  • Automation & Control Theory (AREA)
  • Signal Processing (AREA)
  • Human Computer Interaction (AREA)
  • General Engineering & Computer Science (AREA)
  • Quality & Reliability (AREA)
  • Numerical Control (AREA)

Abstract

一种基于工业4.0的智能激光雕刻系统,涉及激光雕刻设备。设有用户模块、通信模块、电气控制模块和机械模块;所述用户模块设有手机客户端和ERP管理系统;所述ERP管理系统连入互联网,与云服务器保持实时连接;通信模块同时连接用户模块与电气控制模块,通信模块设有云服务器和3G路由器;所述电气控制模块连接至机械模块,电气控制模块设有PLC控制器、伺服驱动器和HMI触摸屏;所述机械模块设有入库区、线性模组、直线导轨、加工工位、真空吸盘、激光器、出库区和负载底座。可按需求定制个性产品,付款下单直至加工完成无需人工操作,生产效率高;可更全面实时监控加工状态;移动精度高,可雕面积更大,有益于增加产品的美感。

An intelligent laser engraving system based on Industry 4.0 relates to laser engraving equipment. There is a user module, a communication module, an electrical control module and a mechanical module; the user module is provided with a mobile phone client and an ERP management system; the ERP management system is connected to the Internet and keeps a real-time connection with the cloud server; the communication module simultaneously connects the user Module and electrical control module, the communication module is provided with a cloud server and a 3G router; the electrical control module is connected to the mechanical module, and the electrical control module is provided with a PLC controller, a servo driver and an HMI touch screen; the mechanical module is provided with a storage area , linear modules, linear guides, processing stations, vacuum chucks, lasers, outbound areas and load bases. Personalized products can be customized according to needs, no manual operation is required until the processing is completed, and the production efficiency is high; the processing status can be more comprehensively monitored in real time; the movement accuracy is high, and the engraving area is larger, which is beneficial to increase the aesthetics of the product.

Description

一种基于工业4.0的智能激光雕刻系统An Intelligent Laser Engraving System Based on Industry 4.0

技术领域technical field

本发明涉及激光雕刻设备,尤其是涉及一种基于工业4.0的智能激光雕刻系统。The invention relates to laser engraving equipment, in particular to an intelligent laser engraving system based on Industry 4.0.

背景技术Background technique

互联网进入传统行业,不是跨界的资源掠夺,而是融合的利益分享。“工业4.0”是互联网改造传统制造业的核心,也是制造业互联网思维的重要体现。因此,在数字化、智能化、网络化的全球大环境下,“工业4.0”与互联网+的碰撞,将明确传统制造企业转型升级方向,更好地帮助传统制造业借助移动互联、云计算、大数据、物联网等信息化技术优化生产环节和供应链,减少原材料用量和环境负荷,从而满足未来市场更快速、更个性化的需求响应,并实现更低的制造成本。而现今的激光雕刻制造业,普遍存在如下缺点:1.不具备定制化生产能力;2.耗费太多人力;3.生产状态不易实时掌握。The entry of the Internet into traditional industries is not a cross-border resource plunder, but an integrated benefit sharing. "Industry 4.0" is the core of the Internet's transformation of traditional manufacturing, and it is also an important manifestation of Internet thinking in manufacturing. Therefore, in the global environment of digitalization, intelligence, and networking, the collision of "Industry 4.0" and Internet + will clarify the direction of transformation and upgrading of traditional manufacturing enterprises, and better help traditional manufacturing industries to rely on mobile Internet, cloud computing, and big data. Information technologies such as data and the Internet of Things optimize the production process and supply chain, reduce the amount of raw materials and environmental load, so as to meet the faster and more personalized demand response of the future market and achieve lower manufacturing costs. Today's laser engraving manufacturing industry generally has the following shortcomings: 1. It does not have customized production capacity; 2. It consumes too much manpower; 3. It is difficult to grasp the production status in real time.

中国专利CN202183030公开一种激光切割机智能化数控系统,该系统包含有激光切割工艺数据库,用于存储管理所述激光切割机智能化计算机数控系统的所有程序文件、机床状态、用户程序和加工状态数据。但该系统目的在于改进加工过程中的数据反馈处理,不具备存储管理用户信息及订单信息的功能。而且数据库建立在本地工业计算机上,面临着一定的现场突发状况。Chinese patent CN202183030 discloses an intelligent numerical control system for a laser cutting machine, which includes a laser cutting process database for storing and managing all program files, machine status, user programs and processing status of the intelligent computer numerical control system for the laser cutting machine data. However, the purpose of this system is to improve the data feedback processing in the processing process, and it does not have the function of storing and managing user information and order information. Moreover, the database is built on the local industrial computer, which faces certain on-site emergencies.

发明内容Contents of the invention

本发明的目的在于提供完全自动化、满足用户个性化需求并且数据交互高效稳定的一种基于工业4.0的智能激光雕刻系统。The purpose of the present invention is to provide an intelligent laser engraving system based on Industry 4.0 that is fully automated, meets the individual needs of users, and has efficient and stable data interaction.

本发明设有用户模块、通信模块、电气控制模块和机械模块;The invention is provided with a user module, a communication module, an electrical control module and a mechanical module;

所述用户模块设有手机客户端和ERP管理系统;The user module is provided with a mobile phone client and an ERP management system;

所述手机客户端用于提供预先设置的雕刻图案供用户选择,允许用户上传自己的图案、输入一串英文字符串、选择特定的原料颜色,并且具有在线支付和在线查询功能,用户先填写必要个人信息,然后付款下单后,可用的用户信息、图案编号、原料颜色、英文字符串和用户上传的图案文件将通过php或java传入通信模块中的云服务器,下单后,用户根据订单号随时在线查询订单当前状态;The mobile client is used to provide preset engraving patterns for users to choose, allowing users to upload their own patterns, input a string of English character strings, and select specific raw material colors, and has online payment and online query functions. Users first fill in the necessary information. Personal information, and then after payment and placing an order, the available user information, pattern number, raw material color, English character string and pattern file uploaded by the user will be transmitted to the cloud server in the communication module through php or java. Check the current status of the order online at any time;

所述ERP管理系统连入互联网,与云服务器保持实时连接,获取用户信息、订单信息以及加工状态信息,实时显示在上位机界面上;The ERP management system is connected to the Internet, keeps a real-time connection with the cloud server, obtains user information, order information and processing status information, and displays them on the host computer interface in real time;

所述通信模块同时连接用户模块与电气控制模块,通信模块设有云服务器和3G路由器,云服务器具有用户数据库、订单数据库、加工状态数据库及数据处理程序;The communication module is connected to the user module and the electrical control module at the same time, the communication module is provided with a cloud server and a 3G router, and the cloud server has a user database, an order database, a processing state database and a data processing program;

数据处理程序接收用户模块的用户信息和订单信息,同时实时读取电气控制模块的运行状态,更新用户数据库、订单数据库和加工状态数据库;对于用户自行上传的图案,数据处理程序将图案处理成G代码文件,存入订单数据库;下发订单时,数据处理程序首先确定此时机械模块是否空闲,若机械模块空闲,则数据处理程序将可用的图案编号、原料颜色、英文字符串和G代码文件转化为电气控制模块可读取的串口报文,通过网络发送至3G路由器,同时在订单数据库中修改订单当前状态;The data processing program receives the user information and order information of the user module, and at the same time reads the operating status of the electrical control module in real time, and updates the user database, order database and processing status database; for the pattern uploaded by the user, the data processing program processes the pattern into G The code file is stored in the order database; when an order is issued, the data processing program first determines whether the mechanical module is free at this time. Convert it into a serial port message that can be read by the electrical control module, send it to the 3G router through the network, and modify the current status of the order in the order database;

所述3G路由器用于实现云服务器与电气控制模块之间的数据传递,其内置封装与解封装TCP/IP报文的程序,3G路由器内插移动电话卡,并且配备天线及RS‐485串口,通过移动网络与云服务器建立连接,3G路由器解封装TCP/IP报文并获取数据后,通过串口写入电气控制模块,电气控制模块向云服务器反馈数据时,上述数据处理过程则相反;The 3G router is used to realize the data transmission between the cloud server and the electrical control module. It has a built-in program for encapsulating and decapsulating TCP/IP messages. The 3G router is inserted with a mobile phone card, and is equipped with an antenna and an RS‐485 serial port. The mobile network establishes a connection with the cloud server. After the 3G router decapsulates the TCP/IP message and obtains the data, it writes it into the electrical control module through the serial port. When the electrical control module feeds back data to the cloud server, the above data processing process is reversed;

所述电气控制模块连接至机械模块,电气控制模块设有PLC控制器、伺服驱动器和HMI触摸屏;The electrical control module is connected to the mechanical module, and the electrical control module is provided with a PLC controller, a servo driver and an HMI touch screen;

所述PLC控制器内置运动控制模块,PLC控制器接收3G路由器的串口报文产生特定指令,将结果以串口报文形式反馈给云服务器,随即开始加工任务;The PLC controller has a built-in motion control module, and the PLC controller receives the serial port message of the 3G router to generate a specific instruction, and feeds back the result to the cloud server in the form of a serial port message, and then starts the processing task;

所述HMI触摸屏通过RS‐232串口与PLC控制器相连;The HMI touch screen is connected with the PLC controller through the RS-232 serial port;

所述机械模块设有入库区、线性模组、直线导轨、加工工位、真空吸盘、激光器、出库区和负载底座;The mechanical module is provided with a storage area, a linear module, a linear guide rail, a processing station, a vacuum chuck, a laser, a storage area and a load base;

所述入库区设有三个原料口,每个原料口设有一个光电传感器和一个推进气缸,根据用户所选的原料颜色,推进气缸推出对应的原料;The storage area is provided with three raw material ports, and each raw material port is provided with a photoelectric sensor and a propulsion cylinder, and the propulsion cylinder pushes out the corresponding raw material according to the color of the raw material selected by the user;

所述线性模组搭建在X,Y两个方向上,每个方向均由一个单轴机器人与一个伺服电机连接组成,每个单轴机器人上设有两个行程开关和一个微型光电传感器,微型光电传感器用于标定行程原点,X方向单轴机器人的一端固定在Y方向单轴机器人的滑台上,X方向单轴机器人的另一端固定在直线导轨的滑台上,直线导轨用于平衡线性模组的重心,避免运动抖动;The linear module is built in two directions of X and Y, and each direction is composed of a single-axis robot connected to a servo motor. Each single-axis robot is equipped with two travel switches and a miniature photoelectric sensor. The photoelectric sensor is used to calibrate the origin of the stroke. One end of the single-axis robot in the X direction is fixed on the slide table of the single-axis robot in the Y direction, and the other end of the single-axis robot in the X direction is fixed on the slide table of the linear guide rail. The linear guide rail is used to balance the linear The center of gravity of the module avoids motion jitter;

所述加工工位包括双轴气缸、夹紧气缸、旋转气缸和加工平面,夹紧气缸夹取原料,配合加工平面使原料处于水平,夹紧气缸连接旋转气缸实现对原料的水平翻转;The processing station includes a biaxial cylinder, a clamping cylinder, a rotating cylinder and a processing plane. The clamping cylinder clamps the raw material, cooperates with the processing plane to keep the raw material at a level, and the clamping cylinder is connected to the rotating cylinder to realize the horizontal turning of the raw material;

所述真空吸盘与激光器固定在X方向单轴机器人的滑台的不同位置上,在行程平面内自由移动,真空吸盘从入库区吸取原料,移到加工工位,待加工完成后再将成品移到出库区,真空吸盘连接至气缸实现上下移动,激光器连接至PLC控制器的输出端;The vacuum chuck and the laser are fixed on different positions of the sliding table of the single-axis robot in the X direction, and can move freely in the stroke plane. The vacuum chuck absorbs raw materials from the storage area and moves them to the processing station. Move to the out-of-warehouse area, the vacuum suction cup is connected to the cylinder to move up and down, and the laser is connected to the output end of the PLC controller;

所述出库区是铝制三角形轨道,出库区固定在负载底座的边缘;The outbound area is an aluminum triangular track, and the outbound area is fixed on the edge of the load base;

所述负载底座为矩形铁板,承载机械模块的其他部件,采用多螺纹孔设计,根据原料大小调整加工工位和出库区的物理位置。The load base is a rectangular iron plate, which carries other parts of the mechanical module. It adopts a multi-threaded hole design, and adjusts the physical position of the processing station and the delivery area according to the size of the raw material.

本发明的有益效果是:由于用户模块与通信模块均接入互联网,因此可通过程序实现自动化生产,用户可按照自己需求定制个性产品,付款下单直至加工完成无需人工操作,不仅极大地提高了销售生产效率,还减少了大量人力成本;由于云服务器远离工厂,不仅安全存储重要生产数据,而且避免了现场断电、资料窃取和人为破坏等工业现场突发情况,真正意义上成为了设备的数据中枢;由于云服务器可通过3G路由器远程读写PLC控制器,因此配合传感器与执行器,本发明可更全面地实时监控加工状态;由于ERP管理系统可以通过网络访问数据库,因此在地点上变得更加灵活;由于线性模组选用了单轴机器人及伺服电机,加工工位配备了旋转气缸,因此不仅移动精度比普通激光雕刻机高很多,而且可雕面积更大,有益于增加产品的美感。The beneficial effects of the present invention are: since both the user module and the communication module are connected to the Internet, automatic production can be realized through a program, and users can customize personalized products according to their own needs. Sales production efficiency also reduces a lot of labor costs; because the cloud server is far away from the factory, it not only safely stores important production data, but also avoids industrial site emergencies such as on-site power outages, data theft, and man-made sabotage. Data center; since the cloud server can remotely read and write the PLC controller through the 3G router, the present invention can monitor the processing status more comprehensively and in real time by cooperating with sensors and actuators; since the ERP management system can access the database through the network, the location changes It is more flexible; because the linear module uses a single-axis robot and servo motor, and the processing station is equipped with a rotary cylinder, not only the movement accuracy is much higher than that of ordinary laser engraving machines, but also the engraving area is larger, which is beneficial to increase the beauty of the product .

附图说明Description of drawings

图1为本发明实施例的设备架构图。FIG. 1 is a device architecture diagram of an embodiment of the present invention.

图2为本发明实施例的整体机械图。Fig. 2 is an overall mechanical diagram of the embodiment of the present invention.

图3为本发明的机械模块结构图。Fig. 3 is a structural diagram of the mechanical module of the present invention.

图4为本发明的加工工位细节结构图。Fig. 4 is a detailed structure diagram of the processing station of the present invention.

具体实施方式detailed description

以下通过实施例结合附图对本发明作进一步的描述。The present invention will be further described below through the embodiments in conjunction with the accompanying drawings.

参见图1~4,本发明实施例设有用户模块1、通信模块2、电气控制模块3和机械模块4;Referring to Figures 1 to 4, the embodiment of the present invention is provided with a user module 1, a communication module 2, an electrical control module 3 and a mechanical module 4;

所述用户模块1设有手机客户端11和ERP管理系统12;Described user module 1 is provided with mobile client 11 and ERP management system 12;

所述手机客户端11为展示产品的网页或移动应用,用于提供预先设置的雕刻图案供用户选择,允许用户上传自己的图案、输入一串英文字符串、选择特定的原料颜色,并且具有在线支付和在线查询功能,首先提示用户输入必要个人信息,用户选购图案或上传图案、选择原料颜色并输入英文字符串后,该模块获取用户信息及订单信息以向用户确认,用户确认订单并付款后,可用的用户信息、图案编号、原料颜色、英文字符串和用户上传的图案文件将通过php或java传入通信模块2。下单后,用户可通过根据订单号查询订单加工状态与物流状态。The mobile phone client 11 is a webpage or mobile application for displaying products, and is used to provide preset engraving patterns for users to choose, allowing users to upload their own patterns, input a string of English character strings, select specific raw material colors, and have online Payment and online query function, first prompt the user to enter the necessary personal information, after the user purchases a pattern or uploads a pattern, selects the material color and enters an English character string, this module obtains user information and order information to confirm to the user, the user confirms the order and pays After that, the available user information, pattern number, raw material color, English character string and pattern file uploaded by the user will be passed to the communication module 2 through php or java. After placing an order, the user can query the order processing status and logistics status according to the order number.

所述ERP管理系统12连入互联网,与云服务器保持实时连接,获取用户信息、订单信息以及加工状态信息,实时显示在上位机界面上;The ERP management system 12 is connected to the Internet, keeps a real-time connection with the cloud server, obtains user information, order information and processing status information, and displays them on the host computer interface in real time;

所述通信模块2同时连接用户模块1与电气控制模块3,通信模块2设有云服务器21和3G路由器22,云服务器21具有用户数据库、订单数据库、加工状态数据库及数据处理程序;The communication module 2 is connected to the user module 1 and the electrical control module 3 simultaneously, the communication module 2 is provided with a cloud server 21 and a 3G router 22, and the cloud server 21 has a user database, an order database, a processing state database and a data processing program;

数据处理程序接收用户模块1的用户信息和订单信息,同时实时读取电气控制模块3的运行状态,更新用户数据库、订单数据库和加工状态数据库;对于用户自行上传的图案,数据处理程序将图案处理成G代码文件,存入订单数据库;下发订单时,数据处理程序首先确定此时机械模块是否空闲,若机械模块空闲,则数据处理程序将可用的图案编号、原料颜色、英文字符串和G代码文件转化为电气控制模块可读取的串口报文,通过网络发送至3G路由器22,同时在订单数据库中修改订单当前状态;The data processing program receives the user information and order information of the user module 1, and at the same time reads the operating status of the electrical control module 3 in real time, updates the user database, order database and processing status database; for the patterns uploaded by the user, the data processing program processes the patterns G code files are stored in the order database; when an order is issued, the data processing program first determines whether the mechanical module is free at this time, if the mechanical module is free, the data processing program will use the available pattern number, material color, English character string and G The code file is converted into a serial port message that can be read by the electrical control module, and is sent to the 3G router 22 through the network, and the current state of the order is modified in the order database at the same time;

所述3G路由器22用于实现云服务器21与电气控制模块3之间的数据传递,其内置封装与解封装TCP/IP报文的程序,3G路由器22内插移动电话卡,并且配备天线及RS‐485串口,通过移动网络与云服务器21建立连接,3G路由器22解封装TCP/IP报文并获取数据后,通过串口写入电气控制模块3,电气控制模块3向云服务器22反馈数据时,上述数据处理过程则相反;The 3G router 22 is used to realize the data transfer between the cloud server 21 and the electrical control module 3. It has a built-in program for encapsulating and decapsulating TCP/IP messages. The 3G router 22 is inserted with a mobile phone card, and is equipped with an antenna and RS- 485 serial ports, establish a connection with the cloud server 21 through the mobile network, after the 3G router 22 decapsulates the TCP/IP message and obtains the data, write the electrical control module 3 through the serial port, and when the electrical control module 3 feeds back data to the cloud server 22, the above Data processing is the opposite;

所述电气控制模块3连接至机械模块4,电气控制模块3设有PLC控制器31、伺服驱动器32和HMI触摸屏33;The electrical control module 3 is connected to the mechanical module 4, and the electrical control module 3 is provided with a PLC controller 31, a servo driver 32 and an HMI touch screen 33;

所述PLC控制器31内置运动控制模块,PLC控制器31接收3G路由器22的串口报文产生特定指令,将结果以串口报文形式反馈给云服务器21,随即开始加工任务。The PLC controller 31 has a built-in motion control module. The PLC controller 31 receives the serial message of the 3G router 22 to generate a specific command, and feeds back the result to the cloud server 21 in the form of a serial message, and then starts the processing task.

所述HMI触摸屏33通过RS‐232串口与PLC控制器31相连。The HMI touch screen 33 is connected with the PLC controller 31 through the RS-232 serial port.

在图2中,标记5为铝型材框架及亚克力板,6为散热风扇。In Fig. 2, mark 5 is an aluminum profile frame and an acrylic plate, and 6 is a cooling fan.

所述机械模块4设有入库区41、线性模组42、直线导轨43、加工工位44、真空吸盘45、激光器46、出库区47和负载底座48;The mechanical module 4 is provided with a storage area 41, a linear module 42, a linear guide rail 43, a processing station 44, a vacuum chuck 45, a laser 46, a storage area 47 and a load base 48;

所述入库区41设有三个原料口,每个原料口设有一个光电传感器和一个推进气缸,根据用户所选的原料颜色,推进气缸推出对应的原料;The storage area 41 is provided with three raw material ports, each raw material port is provided with a photoelectric sensor and a propulsion cylinder, and according to the color of the raw material selected by the user, the propulsion cylinder pushes out the corresponding raw material;

所述线性模组42搭建在X,Y两个方向上,每个方向均由一个单轴机器人与一个伺服电机连接组成,每个单轴机器人上设有两个行程开关和一个微型光电传感器,微型光电传感器用于标定行程原点,X方向单轴机器人的一端固定在Y方向单轴机器人的滑台上,X方向单轴机器人的另一端固定在直线导轨43的滑台上,直线导轨43用于平衡线性模组42的重心,避免运动抖动;The linear module 42 is built in two directions of X and Y, and each direction is composed of a single-axis robot connected to a servo motor. Each single-axis robot is provided with two travel switches and a miniature photoelectric sensor. The miniature photoelectric sensor is used to calibrate the origin of the stroke. One end of the single-axis robot in the X direction is fixed on the slide table of the single-axis robot in the Y direction, and the other end of the single-axis robot in the X direction is fixed on the slide table of the linear guide rail 43. The linear guide rail 43 is used To balance the center of gravity of the linear module 42, avoid motion jitter;

所述加工工位44包括双轴气缸441、夹紧气缸442、旋转气缸443和加工平面444,夹紧气缸442夹取原料,配合加工平面使原料处于水平,夹紧气缸442连接旋转气缸443实现对原料的水平翻转;The processing station 44 includes a biaxial cylinder 441, a clamping cylinder 442, a rotating cylinder 443 and a processing plane 444. The clamping cylinder 442 clamps the raw material, cooperates with the processing plane to make the raw material in a horizontal position, and the clamping cylinder 442 is connected to the rotating cylinder 443 to realize Horizontal flipping of raw materials;

所述真空吸盘45与激光器46固定在X方向单轴机器人的滑台的不同位置上,在行程平面内自由移动,真空吸盘从入库区吸取原料,移到加工工位,待加工完成后再将成品移到出库区,真空吸盘连接至气缸实现上下移动,激光器连接至PLC控制器的输出端;The vacuum chuck 45 and the laser 46 are fixed on different positions of the sliding table of the single-axis robot in the X direction, and can move freely in the stroke plane. The vacuum chuck absorbs raw materials from the storage area and moves them to the processing station. Move the finished product to the delivery area, the vacuum suction cup is connected to the cylinder to move up and down, and the laser is connected to the output end of the PLC controller;

所述出库区47是铝制三角形轨道,出库区47固定在负载底座48的边缘;The storage area 47 is an aluminum triangular track, and the storage area 47 is fixed on the edge of the load base 48;

所述负载底座48为矩形铁板,承载机械模块4的其他部件,采用多螺纹孔设计,根据原料大小调整加工工位和出库区的物理位置。The load base 48 is a rectangular iron plate, which carries other parts of the mechanical module 4. It adopts a multi-threaded hole design, and adjusts the physical position of the processing station and the delivery area according to the size of the raw material.

通信模块2同时连接用户模块与电气控制模块,其包括云服务器21与3G路由器22,云服务器21具有用户数据库、订单数据库、加工状态数据库及数据处理程序,所述数据处理程序接收用户模块传入的用户信息和订单信息,同时实时读取电气控制模块3的运行状态,更新用户数据库、订单数据库和加工状态数据库;对于用户自行上传的图案,数据处理程序对图案进行平滑滤波和二值化处理,将二值图像处理成G代码文件,存入订单数据库;下发订单时,数据处理程序首先确定此时机械模块4是否空闲,若机械模块4空闲,则数据处理程序将可用的图案编号、原料颜色、英文字符串和G代码文件转化为电气控制模块可读取的串口报文,由服务器底层封装成TCP/IP报文,通过网络发送至3G路由器22,同时在订单数据库中修改订单状态为“正在加工”。Communication module 2 connects user module and electric control module simultaneously, and it comprises cloud server 21 and 3G router 22, and cloud server 21 has user database, order database, processing status database and data processing program, and described data processing program receives user module incoming At the same time, read the operating status of the electrical control module 3 in real time, and update the user database, order database and processing status database; for the patterns uploaded by users themselves, the data processing program performs smoothing filtering and binarization on the patterns , process the binary image into a G code file and store it in the order database; when an order is issued, the data processing program first determines whether the mechanical module 4 is idle at this time, if the mechanical module 4 is idle, the data processing program will use the available pattern number, The raw material color, English character string and G code file are converted into a serial port message that can be read by the electrical control module, encapsulated into a TCP/IP message by the bottom layer of the server, and sent to the 3G router 22 through the network, and at the same time modify the order status in the order database For "processing".

3G路由器22内插移动电话卡,内置封装与解封装TCP/IP报文的程序,并且配备天线及RS‐485串口。3G路由器22通过移动网络与云服务器21建立连接,通过RS‐485串口与电气控制模块3建立连接。云服务器21发送的TCP/IP报文中数据段为串口报文,因此TCP/IP报文由天线进入3G路由器22后,经解封获得数据段的串口报文,从RS‐485串口输入电气控制模块3。反过来,电气控制模块3输入3G路由器22的串口报文将被封装为TCP/IP报文,由天线发往云服务器21。The 3G router 22 is inserted with a mobile phone card, has a built-in program for encapsulating and decapsulating TCP/IP messages, and is equipped with an antenna and an RS-485 serial port. The 3G router 22 establishes a connection with the cloud server 21 through the mobile network, and establishes a connection with the electrical control module 3 through the RS-485 serial port. The data segment in the TCP/IP message sent by the cloud server 21 is a serial port message, so after the TCP/IP message enters the 3G router 22 from the antenna, the serial port message of the data segment is obtained through decapsulation, and is input into the electrical circuit through the RS‐485 serial port. control module 3. Conversely, the serial port message input by the electrical control module 3 into the 3G router 22 will be encapsulated into a TCP/IP message, and sent to the cloud server 21 by the antenna.

控制模块3包括PLC控制器31、伺服驱动器32和HMI触摸屏33。PLC控制器内置运动控制模块,PLC控制器根据3G路由器传入的不同串口报文执行读寄存器或写寄存器命令。在本例中,PLC控制器将图案编号、原料颜色、英文字符串和G代码写入不同的寄存器中。随后开始执行加工任务,PLC控制器31读取各传感器的值,控制执行器通断,其中的运动控制模块通过伺服驱动器控制伺服电机转动。The control module 3 includes a PLC controller 31 , a servo driver 32 and an HMI touch screen 33 . The PLC controller has a built-in motion control module, and the PLC controller executes the read register or write register command according to the different serial port messages sent by the 3G router. In this example, the PLC controller writes the pattern number, raw material color, English character string and G code into different registers. Then start to execute the processing task, the PLC controller 31 reads the value of each sensor, controls the actuator to turn on and off, and the motion control module controls the rotation of the servo motor through the servo driver.

所述HMI触摸屏通过RS‐232串口与PLC控制器连接,通过对触摸屏编程,实现其现场控制的功能。The HMI touch screen is connected to the PLC controller through the RS-232 serial port, and the on-site control function is realized by programming the touch screen.

机械模块4包括入库区41、线性模组42、直线导轨43、加工工位44、真空吸盘45、激光器46、出库区47和负载底座48。The mechanical module 4 includes a storage area 41 , a linear module 42 , a linear guide rail 43 , a processing station 44 , a vacuum chuck 45 , a laser 46 , a storage area 47 and a load base 48 .

本实施例中优选的被雕原料是长宽厚分别为6cm,6cm和1cm的木片,并且设计有红黄蓝三种颜色,因此入库区41具有三个原料口,每个原料口设有一个光电传感器和一个推进气缸,根据用户所选的原料颜色,推进气缸推出对应的原料,光电传感器用于检测原料是否不足。The preferred raw material to be carved in the present embodiment is length, width and thickness respectively 6cm, 6cm and 1cm wood chip, and design has three kinds of colors of red, yellow and blue, so storage area 41 has three raw material ports, and each raw material port is provided with a A photoelectric sensor and a propulsion cylinder, according to the color of the raw material selected by the user, the propulsion cylinder pushes out the corresponding raw material, and the photoelectric sensor is used to detect whether the raw material is insufficient.

线性模组42搭建在X,Y两个方向上,每个方向均由一个单轴机器人与一个伺服电机连接组成,伺服电机与单轴机器人内的滚珠丝杠紧密连接,滚珠丝杠转动时带动滑台做线性运动。每个单轴机器人上设有两个行程开关和一个微型光电传感器,微型光电传感器用于标定行程原点,X方向单轴机器人的一端固定在Y方向单轴机器人的滑台上,另一端固定在直线导轨43的滑台上,直线导轨43用于平衡线性模组的重心,避免运动抖动。The linear module 42 is built in two directions of X and Y, and each direction is composed of a single-axis robot connected with a servo motor. The servo motor is closely connected with the ball screw in the single-axis robot. When the ball screw rotates, it drives The sliding table makes linear motion. Each single-axis robot is equipped with two travel switches and a miniature photoelectric sensor. The miniature photoelectric sensor is used to calibrate the origin of the travel. One end of the X-direction single-axis robot is fixed on the slide table of the Y-direction single-axis robot, and the other end is fixed on the On the slide table of the linear guide rail 43, the linear guide rail 43 is used to balance the center of gravity of the linear module to avoid movement vibration.

真空吸盘45与激光器46固定在X方向单轴机器人的滑台的不同位置上,在行程平面内自由移动,真空吸盘45从入库区41吸取原料,移到加工工位44,待加工完成后再将成品移到出库区47,真空吸盘45连接至气缸实现上下移动,激光器46由PLC控制器31的输出端控制通断。The vacuum chuck 45 and the laser 46 are fixed on different positions of the sliding table of the single-axis robot in the X direction, and can move freely in the stroke plane. The vacuum chuck 45 sucks raw materials from the storage area 41 and moves to the processing station 44. Then the finished product is moved to the delivery area 47, the vacuum chuck 45 is connected to the cylinder to move up and down, and the laser 46 is controlled on and off by the output end of the PLC controller 31.

加工工位44包括双轴气缸441、夹紧气缸442、旋转气缸443及加工平面444。The processing station 44 includes a biaxial cylinder 441 , a clamping cylinder 442 , a rotating cylinder 443 and a processing plane 444 .

真空吸盘45将木片移送至加工工位44后,加工平面444被双轴气缸441推到加工位置,上表面托放木片,夹紧气缸442在两侧夹紧木片,激光器46在木片正面完成图案雕刻后,双轴气缸441向后拉回加工平面444,然后旋转气缸443带动夹紧气缸441水平旋转180度,双轴气缸441再次推进加工平面444,使其上表面托放木片,激光器46随即开始雕刻反面英文字符串。After the vacuum suction cup 45 moves the wood chip to the processing station 44, the processing plane 444 is pushed to the processing position by the biaxial cylinder 441, the upper surface supports the wood chip, the clamping cylinder 442 clamps the wood chip on both sides, and the laser 46 completes the pattern on the front of the wood chip After engraving, the biaxial cylinder 441 pulls back the processing plane 444 backwards, and then the rotating cylinder 443 drives the clamping cylinder 441 to rotate horizontally by 180 degrees, and the biaxial cylinder 441 pushes the processing plane 444 again so that the upper surface supports wood chips, and the laser 46 immediately Start engraving the English character string on the reverse side.

加工过程中,传感器与执行器的状态均反映在PLC控制器的寄存器中,因此云服务器21上的数据处理程序通过发送“读寄存器”的串口报文,可实时获取加工状态信息并更新加工状态数据库,用户可在手机客户端11随时查询产品加工状态。During the processing, the states of the sensors and actuators are reflected in the registers of the PLC controller, so the data processing program on the cloud server 21 can obtain the processing status information and update the processing status in real time by sending the serial port message of "read register". Database, users can check the product processing status at any time on the mobile client 11.

当加工任务全部完成时,真空吸盘45吸取木片,移送至出库区47。随后产品通过快递方式发送给用户,用户根据快递单号在手机客户端11查询物流状态。When the processing tasks were all completed, the vacuum chuck 45 sucked the wood chips and moved them to the delivery area 47 . Then the product is sent to the user by courier, and the user inquires the logistics status on the mobile client 11 according to the courier number.

在整个销售生产流程中,ERP管理系统12连入互联网,保持与云服务器21的通信,从用户数据库、订单数据库和加工状态数据库获取所需信息,通过编程转化为直观的数据显示在上位机界面上,工厂管理层可通过ERP管理系统12实现对用户信息和订单信息的动态管理,以及对加工状态的实时监测。During the entire sales and production process, the ERP management system 12 is connected to the Internet, maintains communication with the cloud server 21, obtains the required information from the user database, order database and processing status database, and converts it into intuitive data through programming and displays it on the host computer interface In general, the factory management can implement dynamic management of user information and order information through the ERP management system 12, as well as real-time monitoring of processing status.

所述用户模块具有面向用户与面向工厂的两部分,用户能够定制产品的加工信息并将订单信息传入通信模块,工厂能够动态管理用户信息及订单信息,并且监控加工状态;所述通信模块同时连接用户模块与电气控制模块,其实现对信息的管理、对加工图像的软件处理及对加工数据的发送,加工数据远程发送至电气控制模块;所述电气控制模块与机械模块连接,其控制机械模块自动进行加工,并实时反馈加工状态至通信模块。The user module has two parts facing the user and facing the factory. The user can customize the processing information of the product and transmit the order information to the communication module. The factory can dynamically manage the user information and order information, and monitor the processing status; the communication module simultaneously Connect the user module with the electrical control module, which realizes the management of information, the software processing of the processed image and the transmission of the processed data, and the processed data is sent to the electrical control module remotely; the electrical control module is connected with the mechanical module, which controls the mechanical The module automatically processes and feeds back the processing status to the communication module in real time.

所述用户模块包括手机客户端与ERP管理系统,手机客户端为展示产品的网页或移动应用,并且提供上传图案、在线支付和在线查询功能,ERP管理系统用于工厂对用户信息、订单信息的管理以及对加工状态的监控。The user module includes a mobile phone client and an ERP management system. The mobile phone client is a web page or mobile application that displays products, and provides uploading patterns, online payment and online query functions. The ERP management system is used by the factory to store user information and order information. management and monitoring of processing status.

所述通信模块包括云服务器和3G路由器,云服务器中建立数据库,存储用户信息、订单信息和加工状态信息,对加工图像的软件处理及对加工数据的发送,3G路由器用于云服务器与电气控制模块间的数据传输。The communication module includes a cloud server and a 3G router, and a database is established in the cloud server to store user information, order information and processing status information, software processing of processed images and sending of processing data, and the 3G router is used for cloud server and electrical control Data transfer between modules.

所述电气控制模块包括PLC控制器、伺服驱动器和HMI触摸屏,其中PLC控制器内置运动控制模块,根据订单信息产生输出信号及运动控制指令,伺服驱动器与PLC控制器相连,根据运动控制指令控制伺服电机转动,HMI触摸屏通过RS‐232串口与PLC控制器建立连接。The electrical control module includes a PLC controller, a servo driver and an HMI touch screen, wherein the PLC controller has a built-in motion control module, which generates output signals and motion control instructions according to the order information, and the servo driver is connected to the PLC controller to control the servo drive according to the motion control instructions. The motor rotates, and the HMI touch screen establishes a connection with the PLC controller through the RS‐232 serial port.

所述机械模块包括入库区、线性模组、直线导轨、加工工位、真空吸盘、激光器、出库区和负载底座,所述入库区具有多个原料口,根据用户定制信息由气缸推出特定的原料,所述线性模组搭建在X,Y两个方向上,每个方向均由一个单轴机器人与一个伺服电机连接组成,X方向单轴机器人一端固定在Y方向单轴机器人的滑台上,另一端固定在直线导轨的滑台上,所述加工工位通过夹紧气抓和加工平台固定原料,夹紧气抓配合旋转气缸实现对原料的翻转,所述真空吸盘用于吸取原料,移到加工工位,再将成品移到出库区,所述激光器固定在X方向单轴机器人的滑台上,在行程平面内自由移动,所述负载底座采用多螺纹孔设计,用于调整固定机械零件。The mechanical module includes a storage area, a linear module, a linear guide rail, a processing station, a vacuum chuck, a laser, a storage area, and a load base. The storage area has multiple raw material ports, which are pushed out by the cylinder according to user-defined information. Specific raw materials, the linear module is built in two directions of X and Y, and each direction is composed of a single-axis robot connected to a servo motor. One end of the X-direction single-axis robot is fixed on the slide of the Y-direction single-axis robot. The other end is fixed on the sliding table of the linear guide rail. The processing station fixes the raw material by clamping the air grip and the processing platform. The clamping air grip cooperates with the rotating cylinder to realize the turning of the raw material. The vacuum suction cup is used to absorb Raw materials are moved to the processing station, and then the finished product is moved to the delivery area. The laser is fixed on the slide table of the single-axis robot in the X direction and can move freely in the stroke plane. The load base is designed with multi-threaded holes. For adjusting fixed mechanical parts.

所述ERP管理系统连入互联网,通过与云服务器建立远程连接以获取所需数据。The ERP management system is connected to the Internet to obtain the required data by establishing a remote connection with the cloud server.

所述手机客户端允许用户上传自己的图案、输入一串英文字符串以及选择特定的原料颜色,英文字符串与图案分别雕刻于原料两面。The mobile client allows users to upload their own patterns, input a string of English character strings and select a specific material color, and the English character strings and patterns are respectively carved on both sides of the material.

所述3G路由器内插移动电话卡,并且配备天线和RS‐485串口,其通过移动网络与云服务器建立连接,内置封装与解封装TCP/IP报文的程序,通过RS‐485串口与PLC控制器建立连接。The 3G router is inserted with a mobile phone card, and is equipped with an antenna and a RS-485 serial port. It establishes a connection with the cloud server through the mobile network, and has a built-in program for encapsulating and decapsulating TCP/IP messages, and communicates with the PLC controller through the RS-485 serial port. establish connection.

本发明的用户模块具有面向用户与面向工厂的两部分,用户能够定制产品的加工信息并将订单信息传入通信模块,工厂能够动态管理用户信息及订单信息,并且监控加工状态;通信模块实现对信息的管理、对加工图像的软件处理及对加工数据的发送,加工数据远程发送至电气控制模块;电气控制模块获取加工数据,控制机械模块自动完成入库、加工和出库的过程,并实时反馈加工状态至通信模块。整套系统满足了工业4.0时代数字化企业平台对网络通信、数据处理和智能定制的要求。The user module of the present invention has two parts facing the user and facing the factory. The user can customize the processing information of the product and transmit the order information to the communication module. The factory can dynamically manage the user information and order information, and monitor the processing status; Information management, software processing of processing images and sending of processing data, the processing data is sent to the electrical control module remotely; the electrical control module obtains processing data, controls the mechanical module to automatically complete the process of storage, processing and delivery, and real-time Feedback processing status to communication module. The entire system meets the requirements of the digital enterprise platform in the industry 4.0 era for network communication, data processing and intelligent customization.

Claims (1)

1.一种基于工业4.0的智能激光雕刻系统,其特征在于设有用户模块、通信模块、电气控制模块和机械模块;1. An intelligent laser engraving system based on Industry 4.0 is characterized in that a user module, a communication module, an electrical control module and a mechanical module are provided; 所述用户模块设有手机客户端和ERP管理系统;所述手机客户端用于提供预先设置的雕刻图案供用户选择;所述ERP管理系统连入互联网,与云服务器保持实时连接,获取用户信息、订单信息以及加工状态信息,实时显示在上位机界面上;The user module is provided with a mobile client and an ERP management system; the mobile client is used to provide preset engraving patterns for the user to choose; the ERP management system is connected to the Internet, keeps a real-time connection with the cloud server, and obtains user information , order information and processing status information are displayed on the host computer interface in real time; 所述通信模块同时连接用户模块与电气控制模块,通信模块设有云服务器和3G路由器,云服务器具有用户数据库、订单数据库、加工状态数据库及数据处理程序;所述3G路由器用于实现云服务器与电气控制模块之间的数据传递;Described communication module connects user module and electric control module simultaneously, and communication module is provided with cloud server and 3G router, and cloud server has user database, order database, processing state database and data processing program; Described 3G router is used for realizing cloud server and 3G router. Data transfer between electrical control modules; 所述电气控制模块连接至机械模块,电气控制模块设有PLC控制器、伺服驱动器和HMI触摸屏;所述PLC控制器内置运动控制模块,所述HMI触摸屏通过RS‐232串口与PLC控制器相连;The electrical control module is connected to the mechanical module, and the electrical control module is provided with a PLC controller, a servo driver and an HMI touch screen; the PLC controller has a built-in motion control module, and the HMI touch screen is connected to the PLC controller through an RS-232 serial port; 所述机械模块设有入库区、线性模组、直线导轨、加工工位、真空吸盘、激光器、出库区和负载底座;所述入库区设有三个原料口,每个原料口设有一个光电传感器和一个推进气缸,根据用户所选的原料颜色,推进气缸推出对应的原料;The mechanical module is provided with a storage area, a linear module, a linear guide rail, a processing station, a vacuum chuck, a laser, a storage area and a load base; the storage area is provided with three raw material ports, and each raw material port has a A photoelectric sensor and a propulsion cylinder, according to the color of the material selected by the user, the propulsion cylinder pushes out the corresponding raw material; 所述线性模组搭建在X,Y两个方向上,每个方向均由一个单轴机器人与一个伺服电机连接组成,每个单轴机器人上设有两个行程开关和一个微型光电传感器,微型光电传感器用于标定行程原点,X方向单轴机器人的一端固定在Y方向单轴机器人的滑台上,X方向单轴机器人的另一端固定在直线导轨的滑台上,直线导轨用于平衡线性模组的重心,避免运动抖动;The linear module is built in two directions of X and Y, and each direction is composed of a single-axis robot connected to a servo motor. Each single-axis robot is equipped with two travel switches and a miniature photoelectric sensor. The photoelectric sensor is used to calibrate the origin of the stroke. One end of the single-axis robot in the X direction is fixed on the slide table of the single-axis robot in the Y direction, and the other end of the single-axis robot in the X direction is fixed on the slide table of the linear guide rail. The linear guide rail is used to balance the linear The center of gravity of the module avoids motion jitter; 所述加工工位包括双轴气缸、夹紧气缸、旋转气缸和加工平面,夹紧气缸夹取原料,配合加工平面使原料处于水平,夹紧气缸连接旋转气缸实现对原料的水平翻转;The processing station includes a biaxial cylinder, a clamping cylinder, a rotating cylinder and a processing plane. The clamping cylinder clamps the raw material, cooperates with the processing plane to keep the raw material at a level, and the clamping cylinder is connected to the rotating cylinder to realize the horizontal turning of the raw material; 所述真空吸盘与激光器固定在X方向单轴机器人的滑台的不同位置上,在行程平面内自由移动,真空吸盘从入库区吸取原料,移到加工工位,待加工完成后再将成品移到出库区,真空吸盘连接至气缸实现上下移动,激光器连接至PLC控制器的输出端;The vacuum chuck and the laser are fixed on different positions of the sliding table of the single-axis robot in the X direction, and can move freely in the stroke plane. The vacuum chuck absorbs raw materials from the storage area and moves them to the processing station. Move to the out-of-warehouse area, the vacuum suction cup is connected to the cylinder to move up and down, and the laser is connected to the output end of the PLC controller; 所述出库区固定在负载底座的边缘。The outbound area is fixed on the edge of the load base.
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