CN105933449A - Intelligent laser engraving system based on industry 4.0 - Google Patents
Intelligent laser engraving system based on industry 4.0 Download PDFInfo
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- CN105933449A CN105933449A CN201610493922.XA CN201610493922A CN105933449A CN 105933449 A CN105933449 A CN 105933449A CN 201610493922 A CN201610493922 A CN 201610493922A CN 105933449 A CN105933449 A CN 105933449A
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- 238000010147 laser engraving Methods 0.000 title claims abstract description 10
- 238000012545 processing Methods 0.000 claims abstract description 47
- 238000004891 communication Methods 0.000 claims abstract description 23
- 230000033001 locomotion Effects 0.000 claims abstract description 12
- 239000002994 raw material Substances 0.000 claims description 49
- 238000003754 machining Methods 0.000 claims description 24
- 230000005540 biological transmission Effects 0.000 claims description 7
- 230000005484 gravity Effects 0.000 claims description 4
- 230000001141 propulsive effect Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 230000003796 beauty Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 14
- 230000008569 process Effects 0.000 description 14
- 238000007726 management method Methods 0.000 description 13
- 239000002023 wood Substances 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 238000005538 encapsulation Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000013519 translation Methods 0.000 description 3
- 230000014616 translation Effects 0.000 description 3
- 206010054949 Metaplasia Diseases 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 230000015689 metaplastic ossification Effects 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 241000168254 Siro Species 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 238000003698 laser cutting Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000006855 networking Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/02—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP]
- H04L67/025—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP] for remote control or remote monitoring of applications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/414—Structure of the control system, e.g. common controller or multiprocessor systems, interface to servo, programmable interface controller
- G05B19/4148—Structure of the control system, e.g. common controller or multiprocessor systems, interface to servo, programmable interface controller characterised by using several processors for different functions, distributed (real-time) systems
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
-
- G—PHYSICS
- G08—SIGNALLING
- G08C—TRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
- G08C17/00—Arrangements for transmitting signals characterised by the use of a wireless electrical link
- G08C17/02—Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/10—Protocols in which an application is distributed across nodes in the network
- H04L67/1097—Protocols in which an application is distributed across nodes in the network for distributed storage of data in networks, e.g. transport arrangements for network file system [NFS], storage area networks [SAN] or network attached storage [NAS]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Computer Networks & Wireless Communication (AREA)
- Manufacturing & Machinery (AREA)
- Automation & Control Theory (AREA)
- Signal Processing (AREA)
- Human Computer Interaction (AREA)
- General Engineering & Computer Science (AREA)
- Quality & Reliability (AREA)
- Numerical Control (AREA)
Abstract
The invention relates to an intelligent laser engraving system based on industry 4.0, relating to laser engraving equipment. A user module, a communication module, an electric control module and a mechanical module are arranged; the user module is provided with a mobile phone client side and an ERP management system; the ERP management system is connected to an internet and keeps real-time connection with a cloud server; the communication module is simultaneously connected to the user module and the electric control module; the communication module is provided with the cloud server and a 3G router; the electric control module is connected to the mechanical module; the electric control module is provided with a PLC, a servo driver and a HMI touch screen; and the mechanical module is provided with a warehouse entry area, a linear module, a linear guide rail, a processing station, a vacuum suction cup, a laser, a warehouse-out area and a load base. Personalized products can be customized according to requirements; manual operation is unnecessary from payment to order to processing completion; the production efficiency is high; the processing state can be monitored in real time more comprehensively; the movement precision is high; the engravable area is relatively large; and thus, the beauty of products is improved easily.
Description
Technical field
The present invention relates to laser engraving equipment, especially relate to a kind of Intelligent Laser engraving system based on industry 4.0.
Background technology
The Internet enters traditional industries, is not that resource transboundary is robbed, but the share of interests merged." industry 4.0 " is interconnection
The core of net transformation traditional manufacture, is also the important embodiment of manufacturing industry the Internet thinking.Therefore, digitized, intellectuality,
Under the global overall situation of networking, " industry 4.0 " and the Internet+collision, will the most conventionally manufactured enterprise transformation upgrading direction,
Traditional manufacture is preferably helped to optimize production link by informationization technologies such as mobile interchange, cloud computing, big data, Internet of Things
And supply chain, reduce raw material usage and carrying capacity of environment, thus meet the demand response that future market is more rapid, more personalized,
And realize lower manufacturing cost.And laser engraving manufacturing industry now, generally have a disadvantage in that 1. do not possess customization metaplasia
Production capacity power；2. expend too many manpower；3. production status is difficult to grasp in real time.
The open a kind of laser cutting machine intelligent numerical control system of Chinese patent CN202183030, this system includes cut work
Skill data base, for store management all program files of described Intelligent computer numerical control system for laser cutter, conditions of machine tool,
User program and machining state data.But this system purpose is that the data feedback improving in the course of processing processes, and does not possess storage
Managing user information and the function of sequence information.And Database is on native industry computer, it is faced with certain scene
Emergency situations.
Summary of the invention
It is an object of the invention to provide full automation, meet users ' individualized requirement and the one of data interaction efficient stable
Intelligent Laser engraving system based on industry 4.0.
The present invention is provided with line module, communication module, electric control module and mechanical module；
Described line module is provided with cell-phone customer terminal and ERP manages system；
Described cell-phone customer terminal selects for user for providing the depiction that pre-sets, it is allowed to user upload oneself pattern,
Inputting a string English character string, select specific raw material color, and have on-line payment and online query function, user first fills out
Write necessary personal information, after then payment places an order, available user profile, pattern number, raw material color, English character string and
The pattern file that user uploads is by by the Cloud Server in the incoming communication module of php or java, and after placing an order, user is according to order
Number at any time online query order current state；
Described ERP management system be connected into the Internet, with Cloud Server keep be connected in real time, acquisition user profile, sequence information with
And machining state information, display is in host computer interface in real time；
Described communication module is simultaneously connected with line module and electric control module, and communication module is provided with Cloud Server and 3G router,
Cloud Server has customer data base, order database, machining state data base and data processor；
Data processor receives user profile and the sequence information of line module, reads the operation of electric control module the most in real time
State, updates customer data base, order database and machining state data base；The pattern uploaded voluntarily for user, at data
Pattern is processed into G code file by reason program, is stored in order database；When issuing order, first data processor determines this
Time mechanical module the most idle, if mechanical module is idle, then data processor is by available pattern number, raw material color, English
Chinese character string and G code file translations are the serial ports message that electric control module can read, and are sent to 3G router by network,
In order database, revise order current state simultaneously；
Described 3G router is for realizing the data transmission between Cloud Server and electric control module, its built-in encapsulation and decapsulation
The program of TCP/IP message, 3G router interpolation Mobile phone card, and it is equipped with antenna and RS 485 serial ports, pass through mobile network
Set up with Cloud Server and be connected, after 3G router de-encapsulates fills TCP/IP message and obtains data, write electric-controlled molding by serial ports
Block, electric control module is when Cloud Server feedback data, and above-mentioned data handling procedure is the most contrary；
Described electric control module is connected to mechanical module, and electric control module is provided with PLC, servo-driver and HMI
Touch screen；
Described PLC built in motion control module, PLC receives the serial ports message of 3G router and produces specific instruction,
Result is fed back to Cloud Server with serial ports message form, starts processing tasks immediately；
Described HMI touch screen is connected with PLC by RS 232 serial ports；
Described mechanical module is provided with into reservoir area, linear module, line slideway, processing stations, vacuum cup, laser instrument, outbound
District and load base；
Described enter reservoir area be provided with three raw material mouths, each raw material mouth is provided with a photoelectric sensor and a propulsion cylinder, according to
Raw material color selected by family, propulsion cylinder releases corresponding raw material；
Described linear module is built at X, and in Y both direction, each direction is by a single axis robot with a servomotor even
Connecing composition, each single axis robot is provided with two travel switches and a micro photo electric sensor, and micro photo electric sensor is used for
Demarcating stroke initial point, one end of X-direction single axis robot is fixed on the slide unit of Y-direction single axis robot, X-direction single axis machines
The other end of people is fixed on the slide unit of line slideway, and line slideway is for the center of gravity of leverage linear module, it is to avoid motion jitter；
Described processing stations includes twin shaft cylinder, clamping cylinder, rotary cylinder and processing plane, clamping cylinder gripping raw material, joins
Closing processing plane makes raw material be in level, and clamping cylinder connects rotary cylinder and realizes the flip horizontal to raw material；
On the diverse location of the slide unit that described vacuum cup and laser instrument are fixed on X-direction single axis robot, in range plane certainly
By moving, vacuum cup draws raw material from entering reservoir area, moves on to processing stations, again finished product is moved on to out reservoir area after being completely processed,
Vacuum cup is connected to cylinder and realizes moving up and down, and laser instrument is connected to the outfan of PLC；
Described go out reservoir area be aluminum triangle track, go out reservoir area be fixed on load base edge；
Described load base is rectangle iron plate, the miscellaneous part of carrying mechanical module, uses many screwed holes to design, big according to raw material
Little adjustment processing stations and the physical location going out reservoir area.
The invention has the beneficial effects as follows: owing to line module and communication module all access the Internet, therefore can be realized certainly by program
Dynamic metaplasia is produced, and user can customize character product according to oneself demand, and payment places an order until machining without manual operation, not only
Drastically increase sale production efficiency, also reduce a large amount of human cost；Owing to Cloud Server is away from factory, not only safety is deposited
Store up important creation data, and avoid on-the-spot power-off, data is stolen and the industry spot emergency case such as artificial destruction, really anticipate
The data backbone of equipment is become in justice；Owing to Cloud Server can pass through 3G router remote read-write PLC, therefore coordinate
Sensor and actuator, the present invention can monitor machining state the most in real time；Owing to ERP management system can be visited by network
Ask data base, on place, therefore become more flexible；Owing to linear module has selected single axis robot and servomotor, processing
Station is equipped with rotary cylinder, and the most not only mobile accuracy is more much higher than common laser engraving machine, and it is bigger to carve area, has
Benefit the aesthetic feeling increasing product.
Accompanying drawing explanation
Fig. 1 is the equipment frame composition of the embodiment of the present invention.
Fig. 2 is the overall machine drawing of the embodiment of the present invention.
Fig. 3 is the mechanical module structure chart of the present invention.
Fig. 4 is the processing stations detailed structure figure of the present invention.
Detailed description of the invention
The invention will be further described to combine accompanying drawing by the following examples.
Seeing Fig. 1～4, the embodiment of the present invention is provided with line module 1, communication module 2, electric control module 3 and mechanical module 4；
Described line module 1 is provided with cell-phone customer terminal 11 and ERP and manages system 12；
Described cell-phone customer terminal 11 is webpage or the Mobile solution showing product, for providing the depiction pre-set for user
Select, it is allowed to user uploads the pattern of oneself, inputs a string English character string, selects specific raw material color, and has
Line pays and online query function, and first prompting user inputs necessary personal information, and user chooses pattern or uploads pattern, selection
Raw material color after inputting English character string, this module obtains user profile and sequence information to confirm to user, and user confirms to order
After list payment, the pattern file that available user profile, pattern number, raw material color, English character string and user uploads will
By the incoming communication module of php or java 2.After placing an order, user can be by according to order number inquiry Order Processing state and logistics
State.
Described ERP management system 12 is connected into the Internet, keeps being connected in real time with Cloud Server, obtains user profile, sequence information
And machining state information, display is in host computer interface in real time；
Described communication module 2 is simultaneously connected with line module 1 and electric control module 3, and communication module 2 is provided with Cloud Server 21 He
3G router 22, Cloud Server 21 has customer data base, order database, machining state data base and data processor；
Data processor receives user profile and the sequence information of line module 1, reads electric control module 3 the most in real time
Running status, updates customer data base, order database and machining state data base；The pattern that user is uploaded voluntarily, number
According to processing routine, pattern is processed into G code file, is stored in order database；When issuing order, data processor is the most true
Fixed the most now mechanical module is the most idle, if mechanical module is idle, then data processor by available pattern number, raw material color,
English character string and G code file translations are the serial ports message that electric control module can read, and are sent to 3G route by network
Device 22, revises order current state in order database simultaneously；
Described 3G router 22 is for realizing the data transmission between Cloud Server 21 and electric control module 3, its built-in envelope
Dress and the program decapsulating TCP/IP message, 3G router 22 interpolation Mobile phone card, and it is equipped with antenna and RS 485 serial ports,
It is connected with Cloud Server 21 foundation by mobile network, after 3G router 22 decapsulates TCP/IP message and obtains data, passes through
Serial ports write electric control module 3, electric control module 3 is when Cloud Server 22 feedback data, and above-mentioned data handling procedure is then
On the contrary；
Described electric control module 3 is connected to mechanical module 4, and electric control module 3 is provided with PLC 31, servo-drive
Device 32 and HMI touch screen 33；
Described PLC 31 built in motion control module, PLC 31 receives the serial ports message of 3G router 22 and produces
Raw specific instruction, feeds back to Cloud Server 21 by result with serial ports message form, starts processing tasks immediately.
Described HMI touch screen 33 is connected with PLC 31 by RS 232 serial ports.
In fig. 2, labelling 5 is aluminum section bar frame and acrylic board, and 6 is radiator fan.
Described mechanical module 4 be provided with into reservoir area 41, linear module 42, line slideway 43, processing stations 44, vacuum cup 45,
Laser instrument 46, go out reservoir area 47 and load base 48；
Described enter reservoir area 41 be provided with three raw material mouths, each raw material mouth is provided with a photoelectric sensor and a propulsion cylinder, according to
Raw material color selected by user, propulsion cylinder releases corresponding raw material；
Described linear module 42 is built at X, and in Y both direction, each direction is by a single axis robot and a servomotor
Connecting composition, each single axis robot is provided with two travel switches and a micro photo electric sensor, and micro photo electric sensor is used
In demarcating stroke initial point, one end of X-direction single axis robot is fixed on the slide unit of Y-direction single axis robot, X-direction single shaft machine
The other end of device people is fixed on the slide unit of line slideway 43, and line slideway 43 is for the center of gravity of leverage linear module 42, it is to avoid
Motion jitter；
Described processing stations 44 includes twin shaft cylinder 441, clamping cylinder 442, rotary cylinder 443 and processing plane 444, folder
Tight cylinder 442 grips raw material, coordinates processing plane to make raw material be in level, and clamping cylinder 442 connects rotary cylinder 443 and realizes
Flip horizontal to raw material；
On the diverse location of the slide unit that described vacuum cup 45 is fixed on X-direction single axis robot with laser instrument 46, put down at stroke
Moving freely in face, vacuum cup draws raw material from entering reservoir area, moves on to processing stations, is moved on to out by finished product after being completely processed again
Reservoir area, vacuum cup is connected to cylinder and realizes moving up and down, and laser instrument is connected to the outfan of PLC；
Described go out reservoir area 47 be aluminum triangle track, go out reservoir area 47 be fixed on load base 48 edge；
Described load base 48 is rectangle iron plate, the miscellaneous part of carrying mechanical module 4, uses many screwed holes to design, according to former
Material size adjusts processing stations and goes out the physical location of reservoir area.
Communication module 2 is simultaneously connected with line module and electric control module, and it includes Cloud Server 21 and 3G router 22, cloud
Server 21 has customer data base, order database, machining state data base and data processor, and described data process journey
Sequence receives the incoming user profile of line module and sequence information, reads the running status of electric control module 3 the most in real time, more
New customer data base, order database and machining state data base；The pattern that user is uploaded voluntarily, data processor pair
Pattern carries out smothing filtering and binary conversion treatment, binary Images Processing becomes G code file, is stored in order database；Issue and order
Dan Shi, first data processor determines that now mechanical module 4 is the most idle, if mechanical module 4 is idle, then data process journey
Available pattern number, raw material color, English character string and G code file translations are the string that electric control module can read by sequence
Mouth message, is packaged into TCP/IP message by server bottom, is sent to 3G router 22 by network, simultaneously in order data
Revising order status in storehouse is " processing ".
3G router 22 interpolation Mobile phone card, built-in encapsulation with decapsulation TCP/IP message program, and be equipped with antenna and
RS 485 serial ports.3G router 22 is connected with Cloud Server 21 foundation by mobile network, by RS 485 serial ports with electric
Control module 3 is set up and is connected.In the TCP/IP message that Cloud Server 21 sends, data segment is serial ports message, therefore TCP/IP report
After literary composition is entered 3G router 22 by antenna, obtain the serial ports message of data segment through deblocking, input electrical control from RS 485 serial ports
Module 3.In turn, electric control module 3 inputs the serial ports message of 3G router 22 will be encapsulated as TCP/IP message, by
Antenna mails to Cloud Server 21.
Control module 3 includes PLC 31, servo-driver 32 and HMI touch screen 33.PLC built in motion
Control module, PLC performs read register according to the different serial ports messages that 3G router is incoming or writes register command.?
In this example, PLC is by depositors different for the write of pattern number, raw material color, English character string and G code.With
After start to perform processing tasks, PLC 31 reads the value of each sensor, controls executor's break-make, motor control therein
Module controls servomotor by servo-driver and rotates.
Described HMI touch screen is connected with PLC by RS 232 serial ports, by programming touch screen, it is achieved its on-the-spot control
The function of system.
Mechanical module 4 includes into reservoir area 41, linear module 42, line slideway 43, processing stations 44, vacuum cup 45, swashs
Light device 46, go out reservoir area 47 and load base 48.
Preferably being carved raw material in the present embodiment is the long generous wood chip being respectively 6cm, 6cm and 1cm, and is designed with reddish yellow
Blue three-color, therefore enters reservoir area 41 and has three raw material mouths, and each raw material mouth is provided with a photoelectric sensor and a propulsive gas
Cylinder, according to the raw material color selected by user, propulsion cylinder releases corresponding raw material, and photoelectric sensor is used for detecting raw material the most not
Foot.
Linear module 42 is built at X, and in Y both direction, each direction is connected with a servomotor by a single axis robot
Composition, servomotor and the ball-screw compact siro spinning technology in single axis robot, drive slide unit to do linear movement during ball screw turns.
Each single axis robot is provided with two travel switches and a micro photo electric sensor, and micro photo electric sensor is used for demarcating stroke
Initial point, one end of X-direction single axis robot is fixed on the slide unit of Y-direction single axis robot, and the other end is fixed on line slideway
On the slide unit of 43, line slideway 43 is for the center of gravity of leverage linear module, it is to avoid motion jitter.
On the diverse location of the slide unit that vacuum cup 45 and laser instrument 46 are fixed on X-direction single axis robot, in range plane
Moving freely, vacuum cup 45 draws raw material from entering reservoir area 41, moves on to processing stations 44, is moved by finished product after being completely processed again
To going out reservoir area 47, vacuum cup 45 is connected to cylinder and realizes moving up and down, and laser instrument 46 is by the outfan of PLC 31
Control break-make.
Processing stations 44 includes twin shaft cylinder 441, clamping cylinder 442, rotary cylinder 443 and processing plane 444.
After wood chip is transferred to processing stations 44 by vacuum cup 45, processing plane 444 is shifted onto Working position by twin shaft cylinder 441,
Upper surface props up wood chip, and clamping cylinder 442 clamps wood chip in both sides, and laser instrument 46 is after wood chip front finishing patterns is carved, double
Axle cylinder 441 pulls back processing plane 444, and then rotary cylinder 443 drives clamping cylinder 441 to horizontally rotate 180 degree,
Twin shaft cylinder 441 advances processing plane 444 again so that it is upper surface props up wood chip, and laser instrument 46 starts to carve reverse side English immediately
Chinese character string.
In the course of processing, the state of sensor and actuator is all reflected in the depositor of PLC, therefore Cloud Server 21
On data processor by send " read register " serial ports message, machining state information can be obtained in real time and update processing
Slip condition database, user can inquire about Product processing state at any time at cell-phone customer terminal 11.
When processing tasks is fully completed, vacuum cup 45 draws wood chip, is transferred to out reservoir area 47.Product passes through express delivery subsequently
Mode is sent to user, and user inquires about physical state according to express delivery odd numbers at cell-phone customer terminal 11.
In whole sale production procedure, ERP management system 12 is connected into the Internet, keeps the communication with Cloud Server 21, from
Customer data base, order database and machining state data base obtain information needed, are converted into data intuitively by programming and show
In host computer interface, factory management layer can realize the dynamic management to user profile and sequence information by ERP management system 12,
And the real-time monitoring to machining state.
Described line module has user oriented with towards two parts of factory, and user can the machining information of customed product ordering
Single incoming communication module of information, factory can dynamically managing user information and sequence information, and monitor machining state；Described logical
Letter module be simultaneously connected with line module and electric control module, its realize the management to information, the software processes to manuscript picture and
Transmission to process data, process data remotely sends to electric control module；Described electric control module is connected with mechanical module,
It controls mechanical module and is automatically processed, and Real-time Feedback machining state is to communication module.
Described line module includes that cell-phone customer terminal and ERP manage system, cell-phone customer terminal be show product webpage or mobile should
With, and provide and upload pattern, on-line payment and online query function, ERP management system for factory to user profile, order
The management of single information and the monitoring to machining state.
Described communication module includes Cloud Server and 3G router, sets up data base in Cloud Server, stores user profile, order
Information and machining state information, the software processes to manuscript picture and the transmission to process data, 3G router is used for Cloud Server
And the data transmission between electric control module.
Described electric control module includes PLC, servo-driver and HMI touch screen, the wherein built-in fortune of PLC
Dynamic control module, produces output signal and motion control instruction according to sequence information, and servo-driver is connected with PLC,
Controlling servomotor according to motion control instruction to rotate, HMI touch screen is connected with PLC foundation by RS 232 serial ports.
Described mechanical module includes into reservoir area, linear module, line slideway, processing stations, vacuum cup, laser instrument, outbound
District and load base, described in enter reservoir area there is multiple raw material mouth, released specific raw material, institute according to user customized information by cylinder
Stating linear module and build at X, in Y both direction, each direction is connected composition by a single axis robot with a servomotor,
X-direction single axis robot one end is fixed on the slide unit of Y-direction single axis robot, and the other end is fixed on the slide unit of line slideway,
Described processing stations is grabbed by clamping gas and is fixed raw material with processing platform, and clamping gas grabs the upset coordinating rotary cylinder to realize raw material,
Described vacuum cup is used for drawing raw material, moves on to processing stations, then finished product moves on to out reservoir area, and described laser instrument is fixed on X side
On the slide unit of single axis robot, moving freely in range plane, described load base uses the design of many screwed holes, is used for adjusting
Machine components are determined in solidating.
Described ERP management system is connected into the Internet, remotely is connected to obtain desired data by setting up with Cloud Server.
Described cell-phone customer terminal allows user to upload the pattern of oneself, input a string English character string and select specific raw material face
Color, English character string and pattern are carved respectively in raw material two sides.
Described 3G router interpolation Mobile phone card, and it is equipped with antenna and RS 485 serial ports, it is taken with cloud by mobile network
Business device is set up and is connected, built-in encapsulation and the program of decapsulation TCP/IP message, is set up even with PLC by RS 485 serial ports
Connect.
The line module of the present invention have user oriented with towards two parts of factory, user can customed product machining information also
By incoming for sequence information communication module, factory can dynamically managing user information and sequence information, and monitor machining state；Logical
Letter module realizes management, the software processes to manuscript picture and the transmission to process data to information, and process data remotely sends
To electric control module；Electric control module obtains process data, controls mechanical module and is automatically performed warehouse-in, processing and outbound
Process, and Real-time Feedback machining state is to communication module.Whole system meets industrial 4.0 epoch Digital Enterprise platforms to net
Network communication, data process and the requirement of intelligence customization.
Claims (1)
1. an Intelligent Laser engraving system based on industry 4.0, it is characterised in that be provided with line module, communication module, electrically
Control module and mechanical module；
Described line module is provided with cell-phone customer terminal and ERP manages system；Described cell-phone customer terminal is for providing the carving pre-set
Needle drawing case selects for user；Described ERP management system is connected into the Internet, keeps being connected in real time with Cloud Server, obtains user's letter
Breath, sequence information and machining state information, display is in host computer interface in real time；
Described communication module is simultaneously connected with line module and electric control module, and communication module is provided with Cloud Server and 3G router,
Cloud Server has customer data base, order database, machining state data base and data processor；Described 3G router is used
In the data transmission realized between Cloud Server and electric control module；
Described electric control module is connected to mechanical module, and electric control module is provided with PLC, servo-driver and HMI
Touch screen；Described PLC built in motion control module, described HMI touch screen passes through RS 232 serial ports and PLC
It is connected；
Described mechanical module is provided with into reservoir area, linear module, line slideway, processing stations, vacuum cup, laser instrument, outbound
District and load base；Described enter reservoir area be provided with three raw material mouths, each raw material mouth is provided with a photoelectric sensor and a propulsive gas
Cylinder, according to the raw material color selected by user, propulsion cylinder releases corresponding raw material；
Described linear module is built at X, and in Y both direction, each direction is connected with a servomotor by a single axis robot
Composition, each single axis robot is provided with two travel switches and a micro photo electric sensor, and micro photo electric sensor is used for marking
Determining stroke initial point, one end of X-direction single axis robot is fixed on the slide unit of Y-direction single axis robot, X-direction single axis robot
The other end be fixed on the slide unit of line slideway, line slideway is for the center of gravity of leverage linear module, it is to avoid motion jitter；
Described processing stations includes twin shaft cylinder, clamping cylinder, rotary cylinder and processing plane, clamping cylinder gripping raw material, joins
Closing processing plane makes raw material be in level, and clamping cylinder connects rotary cylinder and realizes the flip horizontal to raw material；
On the diverse location of the slide unit that described vacuum cup and laser instrument are fixed on X-direction single axis robot, in range plane certainly
By moving, vacuum cup draws raw material from entering reservoir area, moves on to processing stations, again finished product is moved on to out reservoir area after being completely processed,
Vacuum cup is connected to cylinder and realizes moving up and down, and laser instrument is connected to the outfan of PLC；
Described go out reservoir area be fixed on load base edge.
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| CN107300904A (en) * | 2017-08-15 | 2017-10-27 | 苏州席正通信科技有限公司 | A kind of customization construction product manufacturing system based on industry internet |
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| CN107486630A (en) * | 2017-09-30 | 2017-12-19 | 广州市普汉科技有限公司 | A kind of laser process equipment and its processing method for possessing internet self-action engraving and cutting function |
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| CN111600910A (en) * | 2020-07-01 | 2020-08-28 | 合肥晌玥科技有限公司 | Jade processing method and system |
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