CN105931504A - Intelligent processing factory - Google Patents
Intelligent processing factory Download PDFInfo
- Publication number
- CN105931504A CN105931504A CN201610453648.3A CN201610453648A CN105931504A CN 105931504 A CN105931504 A CN 105931504A CN 201610453648 A CN201610453648 A CN 201610453648A CN 105931504 A CN105931504 A CN 105931504A
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- Prior art keywords
- processing
- equipment
- intelligent
- intelligent machining
- laser
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09B—EDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
- G09B5/00—Electrically-operated educational appliances
- G09B5/06—Electrically-operated educational appliances with both visual and audible presentation of the material to be studied
- G09B5/065—Combinations of audio and video presentations, e.g. videotapes, videodiscs, television systems
Abstract
The invention provides an intelligent processing machine which comprises a laser and a control device. The laser comprises a number of optical fibers which are corresponding to a number of different functions. The control device is connected with the laser to control the laser to select any optical fiber to realize a corresponding function. The intelligent processing machine realizes the integration of a variety of functions. The invention further provides an intelligent processing factory and a control method thereof. According to the intelligent processing factory, a 3D printing platform and a welding and cutting platform are added on the basis of the intelligent processing machine to cooperate with the laser to complete corresponding functions. The intelligent processing factory can carry out the product production of all sections from early production to late finishing, which is truly intelligent. In addition, the invention further provides an intelligent teaching platform which comprises the intelligent processing factory, a video visual monitoring system, a display device and a voice broadcasting system, and displays the whole process of intelligent product processing to realize true intellectual teaching.
Description
Technical field
The present invention relates to Intelligent Machining technical field, particularly relate to Intelligent Machining factory.
Background technology
The 3D printing i.e. one of rapid shaping technique, it is a kind of based on mathematical model file, uses
Powdery metal or plastics etc. can jointing material, by the way of successively printing, carry out the technology of constructed object.3D
Print and be typically with what digital technology file printing machine realized, often lead in Making mold, industrial design etc.
Territory is used for modeling, after be gradually available for the direct manufacture of some products.
Laser welding is the laser beam utilizing high-energy-density a kind of high-efficiency and precision welding method as thermal source.
Laser welding is one of importance of Materialbearbeitung mit Laserlicht technology application.20 century 70s are mainly used in
Welding thin-walled material and low speed welding, welding process belongs to heat-conduction-type, i.e. laser emission heated parts surface,
Surface heat is internally spread by conduction of heat, by controlling the width of laser pulse, energy, peak power
With parameters such as repetition rates, make workpiece melt, form specific molten bath.Due to the advantage of its uniqueness, become
Merit is applied in the precision welding of micro-, miniature parts.
Cut is to utilize high power density laser bundle to irradiate cut material, makes material quickly be heated to
Vapourizing temperature, evaporation forms hole, and along with the light beam movement to material, hole is formed continuously narrower in width
(such as about 0.1mm) joint-cutting, completes the cutting to material.
At present, the technique such as 3D printing, laser welding, cut is all to be completed by independent equipment, if
Complete the production of a product, be not that 3D has printed sometimes, also can relate to the finishing in later stage
Technique.If completed product manufacturing and the finishing of the product in later stage of early stage by the equipment of functional independence, the most both expended
Manpower and materials, expend again the time, increase production cost, are also unfavorable for the intelligent production of product.It addition,
Currently also lack of the multifunction teaching platform of Intelligent Machining, it is impossible to make teaching more directly perceived, closer to reality
Produce.
Summary of the invention
Based on this, it is necessary to for realizing the intelligent production of product, it is provided that a kind of Intelligent Machining machine and intelligence
Processing factory.Separately it ise necessary to realize the multifunction teaching for Intelligent Machining, it is provided that a kind of for intelligence
The teaching platform of processing factory.
For solving problem above, one of the present invention Intelligent Machining factory, it is characterised in that described Intelligent Machining
Factory includes that laser instrument, described laser instrument include that multiple optical fiber, each described optical fiber are respectively used to different production
Technique；Control equipment, timesharing select a described laser instrument of control one described in optical fiber, to realize 3D in processing district
Print and/or Laser Processing；Printing auxiliary equipment and processing auxiliary equipment, the two is juxtaposed on described processing
District, the printhead of described laser instrument is the described printing of described control equipment control after being connected to corresponding optical fiber
Auxiliary equipment drives described printhead move and then realize 3D printing function；The processing head of described laser instrument is even
After being connected to corresponding optical fiber, described control equipment controls the described processing auxiliary equipment described processing head of drive
Mobile to realize laser processing function.
Alternatively, processing auxiliary equipment include bracing frame and robot, support frame as described above include a column and
Connecting the crossbeam of a column, the reversal of the natural order of things of described robot is arranged on described crossbeam, and described robot drives institute
State processing head to move to realize laser processing function.
Alternatively, processing auxiliary equipment farther includes connecting base plate, and described connecting base plate is fixedly installed on institute
Stating below crossbeam, described robot is arranged on described crossbeam by the reversal of the natural order of things of described crossbeam.
Alternatively, Intelligent Machining factory farther includes detection equipment, and described detection equipment is used for detecting processing
The appearance profile of the workpiece in district is to obtain the signal of telecommunication, and described control equipment arrives according to described detection equipment Inspection
The signal of telecommunication controls described laser instrument and prints for 3D and/or Laser Processing.
Alternatively, Intelligent Machining factory farther includes display device, and described display device is used for showing described
The duty of the processing district that detection equipment Inspection is arrived and the appearance profile of the workpiece of processing.
Alternatively, Intelligent Machining factory farther includes speech ciphering equipment, and described speech ciphering equipment is used for reporting described
The rate-determining steps of control equipment.
Alternatively, Intelligent Machining factory farther includes photosensitive sensor, and described photosensitive sensor is used for identifying
The material of described workpiece, described control equipment according to the material of described workpiece select different technological parameters and
Select different optical fiber.
Beneficial effects of the present invention is as follows: above-mentioned Intelligent Machining factory, can realize a product from early stage
The full workshop section being fabricated onto later stage finishing produces, and uses manpower and material resources sparingly, cost-effective, really realizes intellectuality；
The overall process that product intelligent is processed can be presented, can make teaching more directly perceived, closer to actual production,
Realize real intelligent tutoring.
Accompanying drawing explanation
Accompanying drawing described herein is used for providing further understanding of the present application, constitutes of the application
Point, the schematic description and description of the application is used for explaining the application, is not intended that to the application not
Work as restriction.In the accompanying drawings:
Fig. 1 is the structural representation of Intelligent Machining machine.
Fig. 2 is the structural representation of Intelligent Machining factory.
Fig. 3 is the structural representation of processing platform.
Fig. 4 is the structural representation of another embodiment of processing platform.
Fig. 5 is the control flow chart of Intelligent Machining factory.
Detailed description of the invention
A kind of Intelligent Machining machine of the present invention being proposed below in conjunction with Fig. 1 to Fig. 5 and specific embodiment, intelligence
Processing factory and control method and teaching platform thereof are described in further detail.It should be noted that, accompanying drawing is all adopted
By the form simplified very much and all use non-ratio accurately, only in order to convenient, aid in illustrating this lucidly
The purpose of bright embodiment.
A kind of Intelligent Machining machine, prints for 3D and Laser Processing, and it includes laser instrument 11, laser instrument 11
Including optical fiber 111,112,113 and 114, each optical fiber is respectively used to different production technologies；Control sets
Standby 10, timesharing is selected an optical fiber of laser instrument 11 described in and is printed and/or laser to realize 3D in processing district 12
Processing, this Intelligent Machining machine realizes the function of several functions integration.Intelligent Machining machine also includes detection equipment
13, detection equipment 13, for detecting the appearance profile of the workpiece of processing district 12 to obtain the signal of telecommunication, controls to set
Standby 10 signals of telecommunication detected according to described detection equipment 13 control described laser instrument 11 print for 3D and
/ or Laser Processing.Intelligent Machining machine farther includes display device 14, and display device 14 is used for showing described
The duty of the processing district 12 that detection equipment 13 detects and the appearance profile of the workpiece of processing.Intelligence adds
Work machine farther includes speech ciphering equipment 16, and speech ciphering equipment 16 is for reporting the control step of described control equipment 10
Suddenly.In the present embodiment, 3D prints and includes that metal 3D prints and macromolecule 3D prints, and optical fiber 111 is special
Printing technique in metal 3D, optical fiber 112 is exclusively used in macromolecule 3D and prints technique；Laser Processing includes weldering
Connecing and cut, optical fiber 113 is exclusively used in welding procedure, and optical fiber 114 is exclusively used in cutting technique.Laser instrument 11
Wavelength be 1-3um, power is 150-300W.Intelligent Machining machine also includes a gas-tight silo (not shown),
Described laser instrument 11, control equipment 10, detection equipment 13 and processing district 12 are positioned at described gas-tight silo.
Intelligent Machining machine also includes that laser safety monitoring device 17, described laser safety monitoring device 17 are used for monitoring
The job safety of operator.
Please join shown in Fig. 1, the Intelligent Machining machine of the present invention includes control equipment 10, laser instrument 11, processing
District 12, speech ciphering equipment 16, detection equipment 13 and display device 14, processing district 12 is print platform 121
With processing platform 122.Laser instrument 11 is connected with control equipment 10；Scattered four optical fiber of laser instrument 11
Export at processing district 12；Speech ciphering equipment 16 is connected on control equipment 10 report processes process；
Display device 14 is connected on detection equipment 13 for showing the processing district that described detection equipment 13 detects
The duty of 12 and the appearance profile of the workpiece of processing, laser instrument 11 comprises the corresponding gold of four optical fiber 111
Belong to 3D printing, optical fiber 112 corresponding macromolecule 3D printing, the corresponding welding of optical fiber 113 and optical fiber 114
Corresponding cutting.Control equipment 10 control laser instrument 11 select metal 3D print, macromolecule 3D print,
Welding or cutting, realize metal 3D printing, macromolecule 3D printing, welding or cutting function respectively.Swash
Light safety monitoring device 17 can be one or more, and laser safety monitoring device 17 may be located at gas-tight silo
In outer and/or gas-tight silo, it is preferable that the laser safety monitoring device 17 of the present embodiment is four, sets respectively
Four angles being placed in outside gas-tight silo.Described laser safety checks that system is connected with affiliated control equipment 10, uses
In detected whether personnel near described Intelligent Machining machine, close if any personnel, then feed back to control equipment 10
Shut down, to ensure safety.
Above-mentioned Intelligent Machining machine can realize the integration of several functions, and has only to a laser instrument 11, i.e.
The demand of multiple workshop section can be met, be truly realized intelligent production.
Also provide for a Zhong Zhong Intelligent Machining factory and include that laser instrument 11, described laser instrument 11 include multiple optical fiber
111,112,113 and 114, each described optical fiber is respectively used to different production technologies；Control equipment 10,
An optical fiber of a described laser instrument of control 11 is selected in timesharing, to realize 3D printing and/or laser in processing district 12
Processing；Printing auxiliary equipment 121 and processing auxiliary equipment 122, the two is juxtaposed on described processing district 12,
The printhead of described laser instrument 11 after being connected to corresponding optical fiber 111 described control equipment 10 control institute
State printing auxiliary equipment 121 drive described printhead to move and then realize 3D printing function；Laser instrument 11
Processing head after being connected to corresponding optical fiber 111 described control equipment 10 control described processing auxiliary equipment
122 drive described processing head to move to realize laser processing function, and processing auxiliary equipment 122 includes bracing frame
With robot 24, bracing frame includes a column 23 and connects the crossbeam 22 of a column 23, robot
24 hang upside down on crossbeam 22, and robot 24 drives described processing head to move to realize laser processing function.Add
Work auxiliary equipment 122 farther includes connecting base plate 21, and described connecting base plate 21 is fixedly installed on described horizontal stroke
Below beam 22, described robot 24 is arranged on described crossbeam 22 by domain 21 reversal of the natural order of things.Intelligent Machining
Factory farther includes detection equipment 13, and described detection equipment 13 is outside the workpiece detecting processing district 12
Shape profile to obtain the signal of telecommunication, the signal of telecommunication that described control equipment 10 detects according to described detection equipment 13
Control described laser instrument 11 to print for 3D and/or Laser Processing.Intelligent Machining factory farther includes to show
Show equipment 14, the work of the processing district 12 that display device 14 detects for showing described detection equipment 13
The appearance profile of the workpiece of state and processing.Intelligent Machining factory farther includes speech ciphering equipment 16, institute's predicate
Sound equipment 16 is for reporting the rate-determining steps of described control equipment 10.Intelligent Machining factory farther includes sense
Optical sensor 15, described photosensitive sensor 15 is for identifying the material of described workpiece, described control equipment 10
Material according to described workpiece selects different technological parameters and selects different optical fiber 111.This intelligence adds
Work factory can realize a product and be fabricated onto the full workshop section production of later stage finishing from early stage, really realizes intelligence
Change.
Wherein, print auxiliary equipment 121 and can include 5-axis movement robot (not shown), 5-axis movement
Robot drives workpiece to carry out displacement movement, and then coordinates described laser instrument 11 to complete described metal 3D to beat
Print or macromolecule 3D printing function.The robot 24 of processing auxiliary equipment 122 can be six-joint robot,
Six-joint robot 24 drives workpiece to move, so coordinate described laser instrument 11 complete described welding or
Cutting function.
The present invention welds the photosensitive sensor 15 of Cutting platform and is connected with control equipment 10, is used for detecting and is welded
The kind of the material connecing/cutting, and then detection signal is sent to controlling equipment 10, and then coupling is corresponding
Processing head.The detection equipment 13 of the welding Cutting platform of the present invention is preferably CCD-detector, and CCD examines
Survey device to be connected with control equipment 10, for scanning machining part, characterization processes process, generate processing rail simultaneously
Mark, the real-time course of processing and machining locus are sent to control equipment 10 by described CCD-detector in real time,
And then control function selecting and the motion of welding Cutting platform of laser instrument 11.
Further, the processing head distributor 244 of the welding Cutting platform of the present invention connects with controlling equipment 10
Connecing, signal and the signal of CCD-detector transmission that control equipment 10 sends according to photosensitive sensor 15 are sentenced
The type of the processing head of disconnected required configuration and parameter, and relevant parameter is sent to processing head distributor 244
It is processed the reasonable disposition of head.
It is understood that the Intelligent Machining factory of the present invention also includes a gas-tight silo (not shown), it is used for
Seal described Intelligent Machining factory, to prevent laser to external world or human body damages.On gas-tight silo all right
Including a display device 14, described display device 14 is used for showing the duty of described Intelligent Machining machine.
Further, described Intelligent Machining factory can also include laser safety monitoring device 17, described laser
Safety monitoring device 17 can be one or more, and described laser safety monitoring device 17 may be located at sealing
Outside storehouse and/or in gas-tight silo.Described laser safety checks that system is connected with affiliated control equipment 10, is used for examining
Survey and whether have personnel near described Intelligent Machining machine, close if any personnel, then feed back to control equipment 10 and enter
Row is shut down, to ensure safety.
The control method of Intelligent Machining factory of the present invention, following steps:
Step 31: the profile of sample is uploaded to control equipment 10；
Step 32: control equipment 10 controls laser instrument 11 and 3D print platform 121 and prints；
Step 33:CCD detector scanning machining part, characterization processes process, and will detection signal input control
Control equipment 10, according to described detection signal, control equipment 10 judges whether that needs carry out welding or cutting technique；
When control equipment 10 judges that needs carry out welding or during cutting technique, then perform following steps.
Step 34: control equipment 10 controls laser instrument 11 and welding Cutting platform carries out welding or cutting technique.
Certainly, before step 34 performs, also should include that photosensitive sensor 15 detects material category, and pass through
The corresponding technological parameter of coupling is input to step and the control equipment of control equipment 10 by the light sensitivitys of material
10 control processing head distributor 244 configures the step of processing head.Above-mentioned steps is not changeless step
Suddenly, after product completes 3D printing, it is not necessary to cut or welding step；Need cutting or welding machine
Product might not be all just to carry out after 3D prints, i.e. can individually carry out 3D printing,
Can also individually cut or weld.
Above-mentioned Intelligent Machining factory, can realize a product and be fabricated onto the full workshop section life of later stage finishing from early stage
Produce, use manpower and material resources sparingly, cost-effective, really realize intellectuality.
The present invention can be as intelligent tutoring platform, and intelligent tutoring platform includes above-mentioned Intelligent Machining factory,
Also include that video display visual monitor system, described video display visual monitor system can be ccd image harvesters,
Can also be other arbitrary image harvesters, for the technical process of described Intelligent Machining factory is recorded in real time
Picture.Described intelligent tutoring platform also includes that a display device 14, described display device 14 regard with described video display
Visual monitoring system connects, for showing the technical process of described Intelligent Machining factory.The intelligent tutoring of the present invention
Platform also includes voice broadcasting system, for voice prompt operation step, and explains technical process.
Above-mentioned intelligent tutoring platform, can present the overall process that product intelligent is processed, can make teaching
More directly perceived, closer to actual production, it is achieved real intelligent tutoring.
Foregoing description is only the description to present pre-ferred embodiments, not any limit to the scope of the invention
Fixed, any change that the those of ordinary skill in field of the present invention does according to the disclosure above content, modification, all belong to
Protection domain in claims.
Claims (7)
1. an Intelligent Machining factory, it is characterised in that described Intelligent Machining factory includes:
Laser instrument, described laser instrument includes that multiple optical fiber, each described optical fiber are respectively used to different production works
Skill；
Control equipment, timesharing select a described laser instrument of control one described in optical fiber, to realize 3D in processing district
Print and/or Laser Processing；
Printing auxiliary equipment and processing auxiliary equipment, the two is juxtaposed on described processing district, described laser instrument
Printhead be connected to corresponding optical fiber after described control equipment control described printing auxiliary equipment drive
Described printhead moves and then realizes 3D printing function；The processing head of described laser instrument is connected to corresponding
Optical fiber after described control equipment control described processing auxiliary equipment drive described processing head move with realize swash
Light machining functions.
2. Intelligent Machining factory as claimed in claim 1, it is characterised in that described processing auxiliary equipment
Including bracing frame and robot, support frame as described above includes a column and connects the crossbeam of a column, described
Robot reversal of the natural order of things is arranged on described crossbeam, and the described robot described processing head of drive moves to realize laser and adds
Work function.
3. Intelligent Machining factory as claimed in claim 2, it is characterised in that described processing auxiliary equipment
Farther including connecting base plate, described connecting base plate is fixedly installed on below described crossbeam, and described robot leads to
Cross the reversal of the natural order of things of described crossbeam to be arranged on described crossbeam.
4. Intelligent Machining factory as claimed in claim 3, it is characterised in that described Intelligent Machining factory
Farther including detection equipment, described detection equipment is for detecting the appearance profile of the workpiece of processing district to obtain
The signal of telecommunication, described control equipment according to described detection equipment Inspection to the signal of telecommunication control described laser instrument be used for
3D prints and/or Laser Processing.
5. Intelligent Machining factory as claimed in claim 4, it is characterised in that described Intelligent Machining factory
Farther include display device, the processing district that described display device arrives for showing described detection equipment Inspection
The appearance profile of the workpiece of duty and processing.
6. Intelligent Machining factory as claimed in claim 5, it is characterised in that described Intelligent Machining factory
Farther including speech ciphering equipment, described speech ciphering equipment is for reporting the rate-determining steps of described control equipment.
7. Intelligent Machining factory as claimed in claim 6, it is characterised in that described Intelligent Machining factory
Farther including photosensitive sensor, described photosensitive sensor is for identifying the material of described workpiece, described control
Equipment selects different technological parameters according to the material of described workpiece and selects different optical fiber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610453648.3A CN105931504A (en) | 2016-06-22 | 2016-06-22 | Intelligent processing factory |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610453648.3A CN105931504A (en) | 2016-06-22 | 2016-06-22 | Intelligent processing factory |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105931504A true CN105931504A (en) | 2016-09-07 |
Family
ID=56831492
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610453648.3A Pending CN105931504A (en) | 2016-06-22 | 2016-06-22 | Intelligent processing factory |
Country Status (1)
| Country | Link |
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| CN (1) | CN105931504A (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2017219264A1 (en) * | 2016-06-22 | 2017-12-28 | 安徽中科镭泰激光科技有限公司 | Intelligent processing machine and intelligent processing factory |
| CN108994461A (en) * | 2018-08-17 | 2018-12-14 | 武汉天之逸科技有限公司 | A kind of Intelligent Laser marking processing experience system and its implementation |
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| CN206115743U (en) * | 2016-06-22 | 2017-04-19 | 安徽中科镭泰激光科技有限公司 | Intelligence processing factory |
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Application publication date: 20160907 |