CN105929318A - Intelligent electric head CPT board function testing system and method - Google Patents

Intelligent electric head CPT board function testing system and method Download PDF

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Publication number
CN105929318A
CN105929318A CN201610242429.0A CN201610242429A CN105929318A CN 105929318 A CN105929318 A CN 105929318A CN 201610242429 A CN201610242429 A CN 201610242429A CN 105929318 A CN105929318 A CN 105929318A
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CN
China
Prior art keywords
cpt
intelligent electric
electric head
plate
board
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CN201610242429.0A
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Chinese (zh)
Inventor
程国鑫
丰宋波
朱效勇
刘斌
任滈
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China General Nuclear Power Corp
CGN Power Co Ltd
China Nuclear Power Operation Co Ltd
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China General Nuclear Power Corp
CGN Power Co Ltd
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Application filed by China General Nuclear Power Corp, CGN Power Co Ltd filed Critical China General Nuclear Power Corp
Priority to CN201610242429.0A priority Critical patent/CN105929318A/en
Publication of CN105929318A publication Critical patent/CN105929318A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/28Testing of electronic circuits, e.g. by signal tracer
    • G01R31/2801Testing of printed circuits, backplanes, motherboards, hybrid circuits or carriers for multichip packages [MCP]
    • G01R31/2806Apparatus therefor, e.g. test stations, drivers, analysers, conveyors
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D27/00Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00
    • G05D27/02Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00 characterised by the use of electric means

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • General Engineering & Computer Science (AREA)
  • Testing Resistance To Weather, Investigating Materials By Mechanical Methods (AREA)

Abstract

The invention relates to an intelligent electric head CPT board function testing system which comprises a front-end machine, an acquisition control device, a switch power supply and an intelligent electric head CPT board acquisition adaption device, wherein the front-end machine is used for analyzing a test case, issuing a command, and the receiving processing and uploading of a monitoring signal, the acquisition control device is used for receiving the control command issued by the front-end machine, the intelligent electric head CPT board acquisition adaption device is used for controlling a test excitation signal to access a test module and collecting the output signal of a collection module locally. The testing system provided by the invention has high intelligence and a human-computer interaction function, the utilization rate of the testing system is effectively improved. The testing system provided by the invention has safety operability, and a long-term machine burning test or work condition simulation test can be used to distinguish the working performance state of an intelligent electric head CPT board.

Description

A kind of intelligent electric head CPT board function testing system and method
Technical field
The present invention relates to nuclear power station electrical equipment online supervision technology, more particularly, it relates to a kind of intelligence Electrical header CPT board function testing system and method.
Background technology
Electrical header is the visual plant in industrial automation process controlling unit, and intelligent electric head should have just In centralized Control, sensitivity and precision relatively advantages of higher, it is widely used in nuclear power station production run. Electrical header is the vitals in generator of nuclear power station Stator Condense Water System device, directly influences whole The performance of protection system.
At present in conventional island nuclear power station large-scale use be that ROTORK company is new the nineties in 20th century The IQ Series Intelligent type electrical header released, IQ electrical header includes mainboard, relay board, CPT plate (position Feedback board), tablet, torque-feedback plate, position feedback board, CPT plate, counter plate on the spot, wherein The effect of CPT plate is feedback valve position status signal, as electrical header valve position monitoring, intuitively to operator Warning valve position state, instruction function in CPT plate (position feedback board) valve position is reliably and accurately integral electric Head unit job stability and the guarantee of reliability.Electrical header working environment is more severe, at nuclear power station Continuous operation, electrical header is affected by factors such as operating temperature, pressure, vibrations, may be caused electronic Aging and the various potential faults of generation of the internal fastener of head, it is therefore desirable to periodically electrical header is tested, To ensure the normal of its function.
At present, nuclear power station is only confined to the functional test of whole device to the detection of electrical header, due to electronic Head internal electron fastener structure is complicated, and is limited, not by nuclear power fastener test on-line monitoring technique There is the relevant fastener functional test work carrying out intelligent electric head CPT board card piece.
Summary of the invention
The technical problem to be solved in the present invention is, it is provided that a kind of intelligent electric head CPT board function testing system System and method.
The technical solution adopted for the present invention to solve the technical problems is: a kind of intelligent electric head CPT of structure Board function testing system, including: front end processor, acquisition control device, Switching Power Supply, intelligent electric head CPT Plate collection adaptive device, wherein,
Described front end processor gathers adaptation with described acquisition control device and described intelligent electric head CPT plate respectively Device connects, for the parsing of test case and the reception process issuing and monitor signal of order and Upload;
Described acquisition control device is connected with described Switching Power Supply, for receiving the control that described front end processor issues System instruction, controls Switching Power Supply signal according to control instruction and is linked into described intelligent electric head CPT plate collection Adaptive device;
Described Switching Power Supply is connected with described acquisition control device, is linked into by described acquisition control device Described intelligent electric head CPT plate gathers adaptive device;
Described intelligent electric head CPT plate gathers adaptive device and is connected with described acquisition control device, is used for controlling Test and excitation signal processed accesses test fastener and the output signal of in-site collecting fastener.
In intelligent electric head CPT board function testing system of the present invention, described test case is to use The execution flow process of the testing experiment standard that family is formulated, and store with XML standardized structural program language.
In intelligent electric head CPT board function testing system of the present invention, described acquisition control device Including: master control borad, digital output module, analog input, On-off signal plate, described master control borad Connect described digital output module, described analog input and described On-off signal plate respectively;Described Control command configuration described digital output module, the described analog quantity that master control borad issues according to described front end processor Tablet and the respective channel of described On-off signal plate, described digital output module and described Switching Power Supply Connect, for realizing power initiation, the control of dwell time, and signal output will be tested to described intelligence Adaptive device can be gathered by electrical header CPT plate.
In intelligent electric head CPT board function testing system of the present invention, described intelligent electric head CPT Plate gathers adaptive device and includes: intelligent electric head CPT plate adaptation board and intelligent electric head CPT plate are distributed Control and testing board, described intelligent electric head CPT plate adaptation board connects described digital output module, is used for receiving institute State the test signal of digital output module output;The described intelligent electric head distributed control and testing board of CPT plate and institute State intelligent electric head CPT plate adaptation board to connect, for the output signal of intelligent electric head CPT plate is carried out In-site collecting;The described intelligent electric head distributed control and testing board of CPT plate is connected with described front end processor, is used for connecing Receive experiment control order, control pumping signal is input to by described intelligent electric head CPT plate adaptation board The corresponding input pin of fastener, uploads to described front end processor by the fastener output response signal collected simultaneously.
In intelligent electric head CPT board function testing system of the present invention, also include preposition with described The temperature and humidity filed plate that machine connects, described temperature and humidity filed plate be used for gathering actual work temperature in rack, The size of humidity, and collection information is uploaded to described front end processor.
In intelligent electric head CPT board function testing system of the present invention, also include switch, institute State switch and connect described front end processor, described temperature and humidity filed plate, described master control borad and described intelligence respectively The distributed control and testing board of electrical header CPT plate, described front end processor is filled with described acquisition controlling by described switch Put, described temperature and humidity filed plate, described master control borad and the described intelligent electric head distributed control and testing board of CPT plate Ethernet communication agreement is used to carry out data transmission;Described front end processor and described acquisition control device, described Temperature and humidity filed plate, the link of the described intelligent electric head distributed control and testing board of CPT plate are bidirectional information transmission.
In intelligent electric head CPT board function testing system of the present invention, also include server, institute State server for storing test case, system program, experimental data, and with described front end processor number Mutual according to program.
In intelligent electric head CPT board function testing system of the present invention, described rack arranges multiple Interlayer, the layering of described acquisition control device, described front end processor is placed in described interlayer.
In intelligent electric head CPT board function testing system of the present invention, in the interlayer of described rack Placing multiple described intelligent electric head CPT plate and gather adaptive device, intelligent electric head CPT plate uses tiling The mode fixing with bolt is arranged on described intelligent electric head CPT plate adaptation board.
In intelligent electric head CPT board function testing system of the present invention, also include being arranged on described In rack for the bulb of illumination and in regulating described rack the PTC warm-air drier of humiture and wind Fan, described PTC warm-air drier and described fan remotely can be controlled by human-computer interaction terminal.
In intelligent electric head CPT board function testing system of the present invention, described human-computer interaction terminal Being the interaction platform of system and user, described human-computer interaction terminal is divided into local control work station and common visit Asking terminal, user realizes test fastener, the management of facility information by described local control work station, Configuration experiment parameter, controls and monitors experimentation, calling test case, checking historical testing information; Described generic access terminal only has testing experiment function for monitoring.
Separately, invention additionally discloses a kind of intelligent electric head CPT board function testing method, comprise the steps:
S1: user carries out testing preliminary preparation by human-computer interaction terminal and related experiment configures, and Test case is selected to be issued to front end processor by server;
Test case is resolved to control acquisition channel configuration-direct, humiture configuration by S2: described front end processor Instruction, sequencing contro order and signals collecting order, and by switch, command adapted thereto is issued to respectively Temperature and humidity filed plate, acquisition control device and the distributed control and testing board of intelligent electric head CPT plate;
S3: the channel configuration information that the master control borad in described acquisition control device issues according to described front end processor Realize the passage configuration of On-off signal plate, analog input and digital output module, and according to sequential D. c. voltage signal Switching Power Supply exported is ordered to access the input of intelligent electric head CPT plate adaptation board Son;
After S4: intelligent electric head CPT plate gathers adaptive device cut-in operation power supply, described intelligent electric head The distributed control and testing board of CPT plate carries out relevant configuration according to channel configuration information to passage;Described intelligent electric head CPT plate adaptation board produces test and excitation signal, and is linked into the described intelligent electric head distributed observing and controlling of CPT plate The control passage of plate, the described intelligent electric head distributed control and testing board of CPT plate issues according to described front end processor Test and excitation signal is linked into the test corresponding input pin of fastener by sequencing contro order, to intelligent electric head CPT plate is tested.
Intelligent electric head CPT board function testing method of the present invention, further comprises the steps of:
After S5: intelligent electric head CPT plate is injected into power supply pumping signal and controls pumping signal, output responds Signal, response signal passes through described intelligent electric head after described intelligent electric head CPT plate adaptation board processes The distributed control and testing board of CPT plate is acquired;Meanwhile, the humiture in rack is believed by described temperature and humidity filed plate Number and Switching Power Supply output signal be acquired.
Intelligent electric head CPT board function testing method of the present invention, further comprises the steps of:
The letter that S6: the described intelligent electric head distributed control and testing board of CPT plate and described temperature and humidity filed plate gather Number by delivering to described front end processor on described switch;
Described front end processor is by the described intelligent electric head distributed control and testing board of CPT plate and described temperature and humidity filed plate On the real-time ambient parameter sent, experimental data upload to described human-computer interaction terminal and carry out real-time exhibition, Experimental waveform data are uploaded to described server simultaneously, and uses reference format to store.
Preferably, described step S1 includes:
Preparation includes: checks fastener to be measured, test system initialization, open testing source and institute State front end processor;Experimental configuration includes: for testing the corresponding draw-in groove of fastener selection, selection and using test Example configures.
Intelligent electric head CPT board function testing method of the present invention, further comprises the steps of:
Interior of equipment cabinet humiture situation monitored in real time by described temperature and humidity filed plate, and according to humiture configuration letter Cease the operating to fan and warm-air drier and carry out closed loop control, thus regulate the humiture environment of interior of equipment cabinet.
Implementing a kind of intelligent electric head CPT board function testing system and method for the present invention, having following has Benefit effect: a kind of intelligent electric head CPT board function testing system and method that the present invention provides is based on advanced person Automated control technology and integrated on-line monitoring, for intelligent electric head CPT plate function and Input and output feature, design has the most supporting software and hardware system, it is achieved to intelligent electric head CPT The test analysis of plate function mass.Therefore, the test system that the present invention provides possesses the most intelligentized Feature, is applied to the effect that enterprise can realize cutting payroll to improve efficiency;Possesses excellent human-computer interaction function, effectively Alleviate the workload of tester, be effectively improved the utilization rate of test system.The test side that the present invention provides Method possesses safe operability, can utilize the test of long-term strike-machine or Work condition analogue in the case of priming the pump Intelligent electric head CPT plate service behaviour state is screened in test.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described, in accompanying drawing:
Fig. 1 is the structural representation of intelligent electric head CPT board function testing system of the present invention;
Fig. 2 is the test philosophy figure of intelligent electric head CPT board function testing system of the present invention.
Detailed description of the invention
As it is shown in figure 1, in the intelligent electric head CPT board function testing system first embodiment being the present invention.
The present invention provides intelligent electric head CPT board function testing method and system, and it specifically includes that man-machine Interactive terminal 109, server 108, rack 101, front end processor 104, switch 106, acquisition controlling dress Put 103, intelligent electric head CPT plate gathers adaptive device 105, temperature and humidity filed plate 107.Rack 101 Inside be provided with switch 106, front end processor 104, acquisition control device 103, intelligent electric head CPT plate are adopted Collection adaptive device 105, temperature and humidity filed plate 107.Front end processor 104 is by switch 106 and acquisition controlling Device 103, intelligent electric head CPT plate gather adaptive device 105, temperature and humidity filed plate 107 and service Device 108 carries out information transmission.
In the present embodiment, the feature of each several part is as follows:
Human-computer interaction terminal 109 provides the interaction platform of system and user, human-computer interaction terminal 109 according to Function privilege is divided into two classes, local control work station and generic access terminal, and user passes through local control work Make station to realize test fastener, the management of facility information;And experiment parameter can be configured, control and monitor Experimentation, calls test case, checks historical testing information etc..And generic access terminal, only have Testing experiment function for monitoring, does not possess test operation and controls function.
Server 108 has all experiment test use-cases, system as data and application service center, storage Program, experimental data etc., carry out data and program with human-computer interaction terminal 109 and front end processor 104 simultaneously Mutual, response human-computer interaction terminal 109 data and service request, it is achieved test data show, analyze Etc. function.Preferably, for ensureing that system server 108 remains to normally work when power is off, system uses UPS power supply mechanism.
Front end processor 104 is contact upper computer software and the middle swivel link of slave computer testing equipment, is mainly responsible for The parsing of test case and issuing of order.The testing experiment standard that user formulates on host computer performs stream Journey i.e. test case is stored in server 108 by XML standardized structural program language, before on-test by Test operation personnel are issued to front end processor 104, and test case is then passed through internal parsing journey by front end processor 104 Order-disorder transition becomes the hardware control instructions that test equipment can identify, and is issued to formulate test equipment, these Equipment includes acquisition control device 103, temperature and humidity filed plate 107 and the intelligent electric gathered in adaptive device The head distributed control and testing board of CPT plate 1052.Additionally, front end processor 104 also has certain data memory function, After all Real-time Monitoring Datas in experimentation are gathered by signal pickup assembly, first it is uploaded to front end processor 104, feeding server 108 the most orderly after front end processor 104 carries out pretreatment carries out structured storage.
Switch 106 is front end processor 104 and server 108 and the communication terminal of slave computer test equipment, Multi-channel data transmission passage is provided for front end processor 104, front end processor 104 and acquisition control device 103, warm and humid Degree control and testing board 107, the distributed control and testing board of intelligent electric head CPT plate 1052 are used uniformly across ethernet communication association View carries out data transmission.Front end processor 104 and acquisition control device 103, temperature and humidity filed plate 107, intelligence The link of the distributed control and testing board of electrical header CPT plate 1052 then transmits for bidirectional information, before experiment starts, front Put machine 104 and issue passage configuration and testing and control order by chain road direction three of the above equipment;In experiment, Temperature and humidity filed plate 107, the distributed control and testing board of intelligent electric head CPT plate 1052 then pass through link to preposition Machine 104 uploads ambient parameter, Switching Power Supply 102 output signal and the output of intelligent electric head CPT plate respectively Response signal.
Preferably, Switching Power Supply 102 gathers adaptive device 105 for intelligent electric head CPT plate and provides work Power supply, gathers the generation of adaptive device 105 intermediate circuit test and excitation signal for intelligent electric head CPT plate Normal work with intelligent electric head CPT plate distributed control and testing board 1052 Acquisition Circuit.Switching Power Supply 102 It is connected with acquisition control device 103, is linked into by the control of its digital output module 1032 respective channel Intelligent electric head CPT plate adaptation board 1051 corresponding pin.Preferably, Switching Power Supply 102 is intelligent electric Head CPT plate gathers adaptive device 105 and provides 24V working power.
Acquisition control device 103 is main by master control borad 1031, digital output module 1032, analog input Plate 1033, On-off signal plate 1034 form.The control that master control borad 1031 issues according to front end processor 104 Order configuration digital output module 1032, analog input 1033 and the phase of On-off signal plate 1034 Answer passage.Digital output module 1032 is connected with Switching Power Supply 102, for realizing power initiation, stopping The only control of time, and test signal output is gathered adaptive device 105 to intelligent electric head CPT plate.
Intelligent electric head CPT plate gathers adaptive device 105 by intelligent electric head CPT plate adaptation board 1051 He The distributed control and testing board of intelligent electric head CPT plate 1052 forms.Intelligent electric head CPT plate adaptation board 1051 It is designed with the suitable connector of intelligent electric head CPT plate and intermediate circuit, by intelligent electric head CPT Plate adaptation board 1051 bosom circuit is to the test and excitation signal needed for intelligent electric head CPT plate and fastener Response output signal is nursed one's health.And the distributed control and testing board of intelligent electric head CPT plate 1052 and acquisition controlling Device 103 functional similarity, acquisition control device 103 uses centralized design, and intelligent electric head CPT The distributed control and testing board of plate 1052 uses Distributed Design, is mainly used on fastener a large amount of decentralized signal on the spot Gather and switching, it is to avoid the distortion that small-signal long-distance transmissions causes.Intelligent electric head CPT plate is distributed Control and testing board 1052 is connected with intelligent electric head CPT plate adaptation board 1051, is responsible for the intelligence after conditioned The output signal of electrical header CPT plate carries out in-site collecting;The distributed observing and controlling of intelligent electric head CPT plate simultaneously Plate 1052 is connected with front end processor 104, receives experiment control order, will control needed for intelligent electric head CPT plate Pumping signal processed is input to the corresponding input pin of fastener by intelligent electric head CPT plate adaptation board 1051, The fastener output response signal collected is uploaded to front end processor 104 simultaneously.
Temperature and humidity filed plate 107 is connected with front end processor 104 by switch 106, receives humiture configuration Instruction, for gathering actual work temperature in rack 101, the size of humidity and uploading to front end processor 104. Temperature and humidity filed plate 107 can be according to the contrast of the humiture standard value of configuration in test use-case with measured value Analyze, automatically control the start and stop of PTC warm-air drier or fan, make the humiture environment in rack 101 keep In prescribed limit.
Additionally, be also equipped with bulb, PTC warm-air drier and fan in rack 101.Wherein bulb is installed on machine Cabinet 101 top, is used for illuminating;PTC warm-air drier is installed on below rack 101, and fan is installed on rack 101 tops, are used for guaranteeing that rack 101 interior arrangement works in specific temperature.In the outer setting of rack 101 Having switching handle for controlling rack 101 fan and rack 101 heater, wherein switching handle is divided into three Individual control keeps off, and when switching handle and being positioned at heating gear, rack 101 heater enters duty, when cutting Changing handle when being positioned at ventilation gear, rack 101 fan enters duty, when switching handle is positioned at and far controls gear Time, the switching of rack 101 heater and rack 101 fan is accepted higher level's by temperature and humidity filed plate 107 Instruction is controlled.
To sum up, a kind of intelligent electric head CPT board function testing system and method that the present invention provides is based on elder generation The automated control technology entered and integrated on-line monitoring, for intelligent electric head CPT plate function With input and output feature, design has the most supporting software and hardware system, it is achieved to intelligent electric head CPT The test analysis of plate function mass.Therefore, the test system that the present invention provides possesses the most intelligentized Feature, is applied to the effect that enterprise can realize cutting payroll to improve efficiency;Possesses excellent human-computer interaction function, effectively Alleviate the workload of tester, be effectively improved the utilization rate of test system.The test side that the present invention provides Method possesses safe operability, can utilize the test of long-term strike-machine or Work condition analogue in the case of priming the pump Intelligent electric head CPT plate service behaviour state is screened in test.
Separately, invention additionally discloses a kind of intelligent electric head CPT board function testing method, comprise the steps:
S1: user carries out testing preliminary preparation by human-computer interaction terminal 109 and related experiment configures, And select test case to be issued to front end processor 104 by server 108;
Test case is resolved to control acquisition channel configuration-direct, humiture configuration by S2: front end processor 104 Instruction, sequencing contro order and signals collecting order, and by switch 106 by command adapted thereto respectively under It is dealt into temperature and humidity filed plate 107, acquisition control device 103 and the distributed control and testing board of intelligent electric head CPT plate 1052;
The passage configuration that master control borad 1031 in S3: acquisition control device 103 issues according to front end processor 104 Leading to of information realization On-off signal plate 1034, analog input 1033 and digital output module 1032 Road configures, and d. c. voltage signal Switching Power Supply 102 exported according to timing command accesses intelligent electric The input terminal of head CPT plate adaptation board 1051;
After S4: intelligent electric head CPT plate gathers adaptive device 105 cut-in operation power supply, intelligent electric head The distributed control and testing board of CPT plate 1052 carries out relevant configuration according to channel configuration information to passage;Intelligent electric Head CPT plate adaptation board 1051 produces test and excitation signal, and it is distributed to be linked into intelligent electric head CPT plate The control passage of control and testing board 1052, intelligent electric head CPT plate distributed control and testing board 1052 is according to front end processor Test and excitation signal is linked into the test corresponding input pin of fastener by the sequencing contro order that 104 issue, to intelligence Can test by electrical header CPT plate.
The intelligent electric head CPT board function testing method of the present invention, further comprises the steps of:
After S5: intelligent electric head CPT plate is injected into power supply pumping signal and controls pumping signal, output responds Signal, response signal passes through intelligent electric head CPT after intelligent electric head CPT plate adaptation board 1051 processes The distributed control and testing board of plate 1052 is acquired;Meanwhile, temperature and humidity filed plate 107 is to the temperature in rack 101 Moisture signal and Switching Power Supply 102 output signal are acquired.
The intelligent electric head CPT board function testing method of the present invention, further comprises the steps of:
The letter that S6: the distributed control and testing board of intelligent electric head CPT plate 1052 and temperature and humidity filed plate 107 gather Number by delivering to front end processor 104 on switch 106;
Front end processor 104 is by the intelligent electric head distributed control and testing board of CPT plate 1052 and temperature and humidity filed plate 107 On the real-time ambient parameter sent, experimental data upload to human-computer interaction terminal 109 and carry out real-time exhibition, Experimental waveform data are uploaded onto the server 108 simultaneously, and uses reference format to store.
Preferably, step S1 includes:
Preparation includes: checks fastener to be measured, test system initialization, open testing source and front Put machine 104;Experimental configuration includes: select corresponding draw-in groove, selection to test case for test fastener Configure.
The intelligent electric head CPT board function testing method of the present invention, further comprises the steps of:
The internal humiture situation of rack 101 monitored in real time by temperature and humidity filed plate 107, and joins according to humiture Confidence breath carries out closed loop control to the operating of fan and warm-air drier, thus regulate within rack 101 warm and humid Degree environment.
As in figure 2 it is shown, be second embodiment of the invention, it is that intelligent electric head CPT plate function of the present invention is surveyed The test philosophy figure of test system.
In the present embodiment, as it is shown in figure 1, the present invention provide nuclear power station intelligent electric head CPT plate merit System of testing is by human-computer interaction terminal 109, server 108, rack 101, front end processor 104, exchange Machine 106, Switching Power Supply 102, acquisition control device 103, intelligent electric head CPT plate gather adaptive device 105, several parts such as temperature and humidity filed plate 107 composition.
Rack 101 uses the principle that layering is placed, and divides multiple interlayers and dispose from top to bottom in rack 101 Acquisition control device 103, front end processor 104, switch 106, temperature and humidity filed plate 107 is had to be arranged on machine Cabinet 101 inner side, the most individually occupies interlayer.In rack 101, tiling is placed with three and gathers adaptation dress Putting, three intelligent electric head CPT plates can carry out functional test simultaneously, intelligent electric head CPT plate uses The mode that tiling and bolt are fixed is arranged on adaptation board, prevents the test error that loose contact causes.This Outward, being also equipped with bulb, PTC warm-air drier and fan in rack 101, wherein PTC warm-air drier and fan can Remotely it is controlled by human-computer interaction interface.When rack 101 is opened, the illumination above rack 101 Lamp will automatically turn on;When rack 101 is closed, illuminating lamp automatic distinguishing.
Human-computer interaction terminal 109, server 108 and front end processor 104 be test system realize automatization, The key component of intelligentized control method, is each responsible for testing experiment displaying, data process and stores, tests and use Illustrate analysis to issue and test output and upload.Connected by Ethernet between three, provide the user and tested Process control and supervision platform.Human-computer interaction terminal 109 is real by accessing the test system in server 108 The testing experiment of existing intelligent electric head CPT plate controls and monitors, human-computer interaction terminal 109 is weighed according to function It is local control work station that limit is divided into two classes, a class, has testing experiment operation and controls function, another kind of For generic access terminal, only there is testing experiment function for monitoring, do not possess test operation and control function.Clothes Business device 108 processes storage center, response human-computer interaction terminal 109 data and service request as data, Realize the functions such as test data displaying, analysis.Front end processor 104 is that contact upper computer software tries with slave computer Testing the middle swivel link of equipment, the testing experiment standard that user formulates on host computer performs flow process and i.e. tests use Example is stored in server 108 by XML standardized structural program language, by test operation people before on-test Member is issued to front end processor 104, and test case is then transformed into survey by internal analysis program by front end processor 104 The hardware control instructions that examination equipment can identify, and be issued to formulate test equipment, these equipment include adopting Collection controls device 103, temperature and humidity filed plate 107 and intelligent electric head CPT plate and gathers in adaptive device 105 The intelligent electric head distributed control and testing board of CPT plate 1052.
Switch 106 is front end processor 104 and server 108 and the communication terminal of slave computer test equipment, Front end processor 104 is by switch 106 and acquisition control device 103, temperature and humidity filed plate 107, Intelligent electric The dynamic head distributed control and testing board of CPT plate 1052 carries out information transmission, and is used uniformly across ethernet communication agreement. Front end processor 104 and acquisition control device 103, temperature and humidity filed plate 107, the distribution of intelligent electric head CPT plate The link of formula control and testing board 1052 is bidirectional information transmission.Before experiment starts, front end processor 104 is by chain road direction Three of the above equipment issues passage configuration and testing and control order, temperature and humidity filed plate 107, intelligence in experiment The distributed control and testing board of electrical header CPT plate 1052 then by link to front end processor 104 upload respectively ambient parameter, Switching Power Supply 102 output signal and intelligent electric head CPT plate output response signal.
Switching Power Supply 102 is the power supply pumping signal of electrical header CPT board function testing, for intelligent electric head CPT plate gathers adaptive device 105 and provides working power, in intelligent electric head CPT plate adaptation board 1051 Between the generation of circuit test pumping signal and intelligent electric head CPT plate distributed control and testing board 1052 Acquisition Circuit Normal work.Switching Power Supply 102 is connected with acquisition control device 103, by its digital output module The control of 1032 respective channel is linked into intelligent electric head CPT plate adaptation board 1051 corresponding pin.
Intelligent electric head CPT plate gathers adaptive device 105 by intelligent electric head CPT plate adaptation board 1051 He The distributed control and testing board of intelligent electric head CPT plate 1052 forms.Intelligent electric head CPT plate adaptation board 1051 It is designed with the suitable connector of intelligent electric head CPT plate and intermediate circuit, by intelligent electric head CPT Plate adaptation board 1051 bosom circuit is to the test and excitation signal needed for intelligent electric head CPT plate and fastener Response output signal is nursed one's health.
Acquisition control device 103 and the distributed control and testing board of intelligent electric head CPT plate 1052 are test systems Acquisition controlling perform terminal, acquisition control device 103 by master control borad 1031, digital output module 1032, Analog input 1033, On-off signal plate 1034 form.Master control borad 1031 is with front end processor 104 even Receive corresponding acquisition controlling order, master control borad 1031 and digital output module 1032, analog input 1033 and On-off signal plate 1034 connect, carry out passage configuration and data receiver.Digital output module 1032 gather adaptive device 105 with intelligent electric head CPT plate is connected, 24V Switching Power Supply 102 exported Power supply pumping signal exports to the corresponding input pin of intelligent electric head CPT plate adaptation board 1051.Intelligent electric The head distributed control and testing board of CPT plate 1052 is connected with front end processor 104, receives experiment control order, and being responsible for will The test and excitation signal that intelligent electric head CPT plate adaptation board 1051 produces controls to be linked into intelligent electric head The corresponding input pin of CPT plate;The distributed control and testing board of intelligent electric head CPT plate 1052 and intelligent electric simultaneously Head CPT plate adaptation board 1051 connects, and is responsible for the output signal to the intelligent electric head CPT plate after conditioned Carry out in-site collecting and upload to front end processor 104.
Temperature and humidity filed plate 107 is responsible for during testing experiment, humiture in Real-time Collection rack 101 Parameters variation situation, and upload to front end processor 104, then delivered to human-computer interaction terminal by front end processor 104 The human-computer interaction interface of 109 is shown.And temperature and humidity filed plate 107 can be joined according in test use-case The humiture standard value put and the relative analysis of measured value, automatically control the start and stop of PTC warm-air drier or fan, The humiture environment in rack 101 is made to be maintained in prescribed limit.
As in figure 2 it is shown, in the present embodiment, test fastener is intelligent electric head CPT plate, at testing experiment Front needs is laid intelligent electric head CPT plate and is fixed on intelligent electric head CPT plate adaptation board 1051, Make the adaptive switching that fastener input and output terminal to be measured is corresponding with on intelligent electric head CPT plate adaptation board 1051 Terminal is connected firmly, and makes on the sensitive components on fastener and intelligent electric head CPT plate adaptation board 1051 Signal probe contact good.
In the present embodiment, needed for intelligent electric head CPT board function testing, power supply is actuated to 24V DC voltage, Being thered is provided by Switching Power Supply 102, the 24V d. c. voltage signal of Switching Power Supply 102 output is via acquisition controlling Digital output module 1032 channel C J15 of device 103 exports to intelligent electric head CPT plate adaptation board 1051 Input terminal, intelligent electric head CPT plate adaptation board 1051 input 24V working power after, utilize plate Interior intermediate circuit produces the test and excitation signal of 4 to 20mA.Test and excitation signal is uniformly accessed into Intelligent electric The dynamic head distributed control and testing board of CPT plate 1052 controls passage, the distributed survey of intelligent electric head CPT plate accordingly Control plate 1052 controls test and excitation signal according to the sequencing contro order that front end processor 104 issues and is linked into test Fastener response pin, simultaneously by signal sampling channel in-site collecting test fastener output pin and sensitivity unit Response device signal, and it is uploaded to front end processor 104.
Intelligent electric head CPT plate responds output signal in test process and includes: pin SK1-16 and The switching value output signal of SK1-20, by intelligent electric head CPT plate distributed control and testing board 1052IO1 passage Gather;The valve position status signal of pin SK3-2, by the intelligent electric head distributed control and testing board of CPT plate 1052 Analog acquisition passage AD11 gathers;The response voltage signal of sensitive components C14 and C11 is respectively by intelligence Can be acquired by electrical header CPT plate distributed control and testing board 1052 analog acquisition passage AD9 and AD10 Send.
Intelligent electric head CPT switching plate valve feedback of status testing experiment step is as follows:
Gather the conducting of adaptive device digital output module 1032 channel C J15, Switching Power Supply 102 is exported 24V d. c. voltage signal be linked into intelligent electric head CPT plate adaptation board 1051, for intermediate circuit and intelligence DC supply can be provided by the electrical header distributed control and testing board of CPT plate 1052;
Intelligent electric head CPT plate distributed control and testing board 1052 passage IO11 and IO12 zero setting, to fastener amount Process control pin SK1-18, SK1-22 input 0VDC signal;
Intelligent electric head CPT plate distributed control and testing board 1052 passage IO13 turns on, to SK3-11, SK3-10 Between input 24VDC control signal, now can be gathered by the intelligent electric head distributed control and testing board of CPT plate 1052 Passage IO1 detects that the output of SK1-16 pin is become low level from high level;
Intelligent electric head CPT plate distributed control and testing board 1052 passage IO14 disconnects, and passage IO15 turns on, Start ADC to control;
Intelligent electric head CPT plate distributed control and testing board 1052 passage IO16 sequentially inputs low and high level, makes Fastener pin SK3-7, inputs 4mA or 20mA DC current signal wherein SK3-6 and connects current signal between 6 Negative pole, detects SK1-20 by intelligent electric head CPT plate distributed control and testing board 1052 acquisition channel IO1 The DATA signal of pin output may determine that CPT plate functional status;During input 4mA, valve position state is complete Closing, during input 20mA, valve position state is standard-sized sheet, then it represents that CPT plate function is normal;
In whole test process signal dosage and gather be all that test system is automatically performed, user be not required to into Row manual operation.To sum up, the overall process of intelligent electric head CPT board function testing system test is easy and simple to handle, Use safety, it is achieved that automatization, the intelligent test to intelligent electric head CPT plate, reduce artificial Demand, can realize the purpose cut payroll to improve efficiency.
Above example only for technology design and the feature of the present invention are described, its object is to allow and is familiar with this The personage of technology will appreciate that present disclosure and implements accordingly, can not limit the protection model of the present invention Enclose.All impartial changes done with scope of the invention as claimed and modification, all should belong to right of the present invention The covering scope required.

Claims (16)

1. an intelligent electric head CPT board function testing system, it is characterised in that including: front end processor (104), acquisition control device (103), Switching Power Supply (102), intelligent electric head CPT plate collection are fitted It is equipped with and puts (105), wherein,
Described front end processor (104) respectively with described acquisition control device (103) and described intelligent electric head CPT plate gathers adaptive device (105) and connects, for the parsing of test case and order issue and The reception of monitoring signal processes and uploads;
Described acquisition control device (103) is connected with described Switching Power Supply (102), is used for receiving described The control instruction that front end processor (104) issues, controls Switching Power Supply (102) signal according to control instruction and connects Enter and gather adaptive device (105) to described intelligent electric head CPT plate;
Described Switching Power Supply (102) is connected with described acquisition control device (103), by described collection Control device (103) and be linked into described intelligent electric head CPT plate collection adaptive device (105);
Described intelligent electric head CPT plate gathers adaptive device (105) and described acquisition control device (103) Connect, access test fastener and the output signal of in-site collecting fastener for controlling test and excitation signal.
Intelligent electric head CPT board function testing system the most according to claim 1, it is characterised in that Described test case is the execution flow process of the testing experiment standard that user formulates, and with XML standardized structural Program language stores.
Intelligent electric head CPT board function testing system the most according to claim 1, it is characterised in that Described acquisition control device (103) including: master control borad (1031), digital output module (1032), mould Analog quantity tablet (1033), On-off signal plate (1034), described master control borad (1031) connects respectively Described digital output module (1032), described analog input (1033) and described On-off signal plate (1034);The control command configuration that described master control borad (1031) issues according to described front end processor (104) Described digital output module (1032), described analog input (1033) and described On-off signal plate (1034) respective channel, described digital output module (1032) is with described Switching Power Supply (102) even Connect, for realizing power initiation, the control of dwell time, and test signal is exported to described intelligence Electrical header CPT plate gathers adaptive device (105).
Intelligent electric head CPT board function testing system the most according to claim 3, it is characterised in that Described intelligent electric head CPT plate gathers adaptive device (105) and including: intelligent electric head CPT plate adaptation board And the distributed control and testing board of intelligent electric head CPT plate (1052), described intelligent electric head CPT plate (1051) Adaptation board (1051) connects described digital output module (1032), is used for receiving described digital output module (1032) the test signal exported;The distributed control and testing board of described intelligent electric head CPT plate (1052) with Described intelligent electric head CPT plate adaptation board (1051) connects, defeated for intelligent electric head CPT plate Go out signal and carry out in-site collecting;The distributed control and testing board of described intelligent electric head CPT plate (1052) is with described Front end processor (104) connects, and is used for receiving experiment control order, will control pumping signal by described intelligence Electrical header CPT plate adaptation board (1051) is input to the corresponding input pin of fastener, will collect simultaneously Fastener output response signal uploads to described front end processor (104).
Intelligent electric head CPT board function testing system the most according to claim 4, it is characterised in that Also include the temperature and humidity filed plate (107) being connected with described front end processor (104), described temperature and humidity filed plate (107) it is used for gathering rack (101) interior actual work temperature, the size of humidity, and information will be gathered Upload to described front end processor (104).
Intelligent electric head CPT board function testing system the most according to claim 5, it is characterised in that Also include that switch (106), described switch (106) connect described front end processor (104), described respectively Temperature and humidity filed plate (107), described master control borad (1031) and described intelligent electric head CPT plate are distributed Control and testing board (1052), described front end processor (104) is by described switch (106) and described acquisition controlling Device (103), described temperature and humidity filed plate (107), described master control borad (1031) and described Intelligent electric The dynamic distributed control and testing board of head CPT plate (1052) uses ethernet communication agreement to carry out data transmission;Described Front end processor (104) and described acquisition control device (103), described temperature and humidity filed plate (107), described The link of the distributed control and testing board of intelligent electric head CPT plate (1052) is bidirectional information transmission.
Intelligent electric head CPT board function testing system the most according to claim 6, it is characterised in that Also include that server (108), described server (108) are used for storing test case, system program, reality Test data, and carry out the mutual of data and program with described front end processor (104).
Intelligent electric head CPT board function testing system the most according to claim 7, it is characterised in that Described rack (101) arranges multiple interlayer, described acquisition control device (103), described front end processor (104) Layering is placed in described interlayer.
Intelligent electric head CPT board function testing system the most according to claim 8, it is characterised in that Place multiple described intelligent electric head CPT plates in the interlayer of described rack (101) and gather adaptive device (105), The mode that intelligent electric head CPT plate uses tiling and bolt to fix is arranged on described intelligent electric head CPT plate On adaptation board (1051).
Intelligent electric head CPT board function testing system the most according to claim 8, its feature exists In, it is used for the bulb of illumination in also including being arranged on described rack (101) and is used for regulating described machine The PTC warm-air drier of cabinet (101) interior humiture and fan, described PTC warm-air drier and described fan can pass through Human-computer interaction terminal (109) is remotely controlled.
11. intelligent electric head CPT board function testing systems according to claim 10, its feature exists In, described human-computer interaction terminal (109) is the interaction platform of system and user, described human-computer interaction terminal (109) being divided into local control work station and generic access terminal, user passes through described local control work station Realize, to test fastener, the management of facility information, configuring experiment parameter, controlling and monitor experimentation, Call test case, check historical testing information;Described generic access terminal only has testing experiment and monitors Function.
12. 1 kinds of intelligent electric head CPT board function testing methods, it is characterised in that comprise the steps:
S1: user carries out testing preliminary preparation by human-computer interaction terminal (109) and related experiment is joined Put, and select test case to be issued to front end processor (104) by server (108);
Test case is resolved to control acquisition channel configuration-direct, warm and humid by S2: described front end processor (104) Degree configuration-direct, sequencing contro order and signals collecting order, and will be referred to accordingly by switch (106) Order is issued to temperature and humidity filed plate (107), acquisition control device (103) and intelligent electric head CPT respectively The distributed control and testing board of plate (1052);
S3: the master control borad (1031) in described acquisition control device (103) is according to described front end processor (104) The channel configuration information issued realizes On-off signal plate (1034), analog input (1033) and opens The passage configuration of pass amount output board (1032), and according to timing command, Switching Power Supply (102) is exported D. c. voltage signal accesses the input terminal of intelligent electric head CPT plate adaptation board (1051);
After S4: intelligent electric head CPT plate gathers adaptive device (105) cut-in operation power supply, described intelligence The distributed control and testing board of electrical header CPT plate (1052) carries out relevant configuration according to channel configuration information to passage; Described intelligent electric head CPT plate adaptation board (1051) produces test and excitation signal, and is linked into described intelligence The control passage of the energy distributed control and testing board of electrical header CPT plate (1052), described intelligent electric head CPT plate Test is swashed by the sequencing contro order that distributed control and testing board (1052) issues according to described front end processor (104) Encourage signal and be linked into the test corresponding input pin of fastener, intelligent electric head CPT plate is tested.
13. intelligent electric head CPT board function testing methods according to claim 12, its feature exists In, further comprise the steps of:
After S5: intelligent electric head CPT plate is injected into power supply pumping signal and controls pumping signal, output responds Signal, responds signal after described intelligent electric head CPT plate adaptation board (1051) processes by described intelligence Can be acquired by the distributed control and testing board of electrical header CPT plate (1052);Meanwhile, described temperature and humidity filed plate (107) temperature-humidity signal in rack (101) and Switching Power Supply (102) output signal are acquired.
14. intelligent electric head CPT board function testing methods according to claim 13, its feature exists In, further comprise the steps of:
S6: the distributed control and testing board of described intelligent electric head CPT plate (1052) and described temperature and humidity filed plate (107) signal gathered delivers to described front end processor (104) by described switch (106);
Described front end processor (104) is by the distributed control and testing board of described intelligent electric head CPT plate (1052) and institute State the real-time ambient parameter sent on temperature and humidity filed plate (107), experimental data uploads to described man-machine friendship Terminal (109) carries out real-time exhibition mutually, and experimental waveform data upload to described server (108) simultaneously, And use reference format to store.
15. intelligent electric head CPT board function testing methods according to claim 12, its feature exists In, described step S1 includes:
Preparation includes: checks fastener to be measured, test system initialization, open testing source and institute State front end processor (104);Experimental configuration includes: select corresponding draw-in groove, selection right for test fastener Test case configures.
16. intelligent electric head CPT board function testing methods according to claim 12, its feature exists In, further comprise the steps of:
Described temperature and humidity filed plate (107) monitors the internal humiture situation of rack (101), and root in real time According to humiture configuration information, the operating of fan and warm-air drier carried out closed loop control, thus regulate rack (101) Internal humiture environment.
CN201610242429.0A 2016-04-18 2016-04-18 Intelligent electric head CPT board function testing system and method Pending CN105929318A (en)

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Application publication date: 20160907