CN105927510A - Online efficient vacuum operation system - Google Patents
Online efficient vacuum operation system Download PDFInfo
- Publication number
- CN105927510A CN105927510A CN201610500747.2A CN201610500747A CN105927510A CN 105927510 A CN105927510 A CN 105927510A CN 201610500747 A CN201610500747 A CN 201610500747A CN 105927510 A CN105927510 A CN 105927510A
- Authority
- CN
- China
- Prior art keywords
- vacuum
- operation case
- conservation tank
- pipeline
- pump
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B41/00—Pumping installations or systems specially adapted for elastic fluids
- F04B41/02—Pumping installations or systems specially adapted for elastic fluids having reservoirs
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B37/00—Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00
- F04B37/10—Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00 for special use
- F04B37/14—Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00 for special use to obtain high vacuum
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/02—Stopping, starting, unloading or idling control
- F04B49/022—Stopping, starting, unloading or idling control by means of pressure
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
Abstract
The invention provides an online efficient vacuum operation system. The structure of the online efficient vacuum operation system comprises a vacuum pump, a vacuum operation box, a vacuum reserve tank, a three-way electromagnetic valve, an electromagnetic valve, pipelines and vacuum pressure sensors. The three-way electromagnetic valve is connected among the vacuum pump, the vacuum reserve tank and the vacuum operation box through the pipelines. The electromagnetic valve is connected between the vacuum reserve tank and the vacuum operation box through the pipelines. The vacuum pressure sensors are placed in the vacuum operation box and the vacuum reserve tank correspondingly. The online efficient vacuum operation system has the advantage that the production efficiency is improved by effectively utilizing the vacancy time of the vacuum pump.
Description
Technical field
The present invention relates to a kind of online high-efficiency vacuum operating system, belong to streamline vacuum operation technical field.
Background technology
Along with the fast development of industry, the requirement to production efficiency also improves constantly, and the vacant time producing built-in unit is also constantly being compressed.The compression of the vacant time of equipment, can be effectively improved existing production line output.The vacant time how utilizing vacuum pump improves the design concept that the production efficiency of vacuum operation streamline is the present invention, the mode that former tandem vacuum in production procedure is changed to parallel connection and serial connection combination is run, then can make full use of the vacant time of equipment, improve production efficiency.
Existing vacuum operation streamline, such as vacuum glue pouring, vacuum welding, vacuum leak hunting etc., the mode all using vacuum pump to be directly connected to vacuum operation case carries out vacuum.The inefficient reason of which is, move at product, during vacuum operation, vacuum pump is in blank state, it is after vacuum tank is closed, just to carrying out evacuation process in case or during operation, for vacuum in holding case, duty is just entered when carrying out leakage compensation, whole production procedure, the vacant time of equipment is long, and production efficiency is relatively low.
Summary of the invention
The present invention is to provide a kind of online high-efficiency vacuum operating system, its purpose is to solve the vacant time length of existing vacuum-flow waterline implement, problem that production efficiency is low.
The technical scheme is that a kind of online high-efficiency vacuum operating system, its structure includes vacuum pump 1, vacuum operation case 2, vacuum conservation tank 3, three-way magnetic valve 4, electromagnetic valve 5, pipeline 6, vacuum pressure sensor 7；Wherein three-way magnetic valve 4 is placed between vacuum pump 1, vacuum conservation tank 3, vacuum operation case 2 by the connection of pipeline 6, electromagnetic valve 5 is placed in vacuum deposit by the connection of pipeline 6 and fills between 3 and vacuum operation case 2, and vacuum pressure sensor 7 is respectively disposed in vacuum operation case 2, vacuum conservation tank 3；
Normal production operation is carried out after the equipment that completes is installed, hunted leak and debug, move to specifying during position at product, vacuum operation is not when carrying out, by three-way magnetic valve 4, open the connecting line 6 between vacuum pump 1 and vacuum conservation tank 3, simultaneously switch off the pipeline 6 being connected between vacuum pump 1 with vacuum operation case 2, and electromagnetic valve 5 cuts out, vacuum conservation tank 3 disconnects with the connecting line 6 of vacuum operation case 2；Vacuum pump 1 first carries out vacuum source deposit to vacuum conservation tank 3, is fed back by the vacuum pressure sensor 7 within vacuum conservation tank 3, controls the work of vacuum pump 1 or stops maintaining the vacuum pressure of vacuum conservation tank 3 internal preset；Product enters vacuum operation case 2 by streamline and carries out vacuum operation preparation, such as vacuum glue pouring, vacuum welding, vacuum leak hunting, when after the inner sealing of vacuum operation case 2 cabin, the pipeline 6 between vacuum conservation tank 3 and vacuum operation case 2 is opened by electromagnetic valve 5, after the vacuum conservation tank 3 air pressure equalisation quickly and within vacuum operation case 2, close electromagnetic valve 5, disconnecting the pipeline 6 between vacuum conservation tank 3 and vacuum operation case 2, three-way magnetic valve 4 opens the connecting line 6 between vacuum pump 1 and vacuum operation case 2 simultaneously；During vacuum operation, fed back by the vacuum pressure sensor 7 within vacuum operation case 2, can to three-way magnetic valve 4, electromagnetic valve 5 be turned on and off be controlled；Starting vacuum pump 1 and vacuum operation case 2 is carried out vacuum compensation, during antivacuum operation, vacuum pump 1 then carries out vacuum source deposit to vacuum conservation tank 3, for quickly providing the vacuum of next vacuum operation to create conditions.
The invention have the advantage that the time effectively utilizing vacuum pump vacant improves production efficiency.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of a kind of online high-efficiency vacuum operating system.
In figure 1 is vacuum pump, and 2 is vacuum operation case, and 3 is vacuum conservation tank, and 4 is three-way magnetic valve, and 5 is electromagnetic valve, and 6 is pipeline, and 7 is vacuum pressure sensor.
Detailed description of the invention
As it can be seen, a kind of online high-efficiency vacuum operating system, including vacuum pump 1, vacuum operation case 2, vacuum conservation tank 3, three-way magnetic valve 4, electromagnetic valve 5, pipeline 6, vacuum pressure sensor 7；Wherein three-way magnetic valve 4 is placed between vacuum pump 1, vacuum conservation tank 3, vacuum operation case 2 by the connection of pipeline 6, electromagnetic valve 5 is placed in vacuum deposit by the connection of pipeline 6 and fills between 3 and vacuum operation case 2, and vacuum pressure sensor 7 is respectively disposed in vacuum operation case 2, vacuum conservation tank 3；
Normal production operation is carried out after the equipment that completes is installed, hunted leak and debug, move to specifying during position at product, vacuum operation is not when carrying out, by three-way magnetic valve 4, open the connecting line 6 between vacuum pump 1 and vacuum conservation tank 3, simultaneously switch off the pipeline 6 being connected between vacuum pump 1 with vacuum operation case 2, and electromagnetic valve 5 cuts out, vacuum conservation tank 3 disconnects with the connecting line 6 of vacuum operation case 2；Vacuum pump 1 first carries out vacuum source deposit to vacuum conservation tank 3, is fed back by the vacuum pressure sensor 7 within vacuum conservation tank 3, controls the work of vacuum pump 1 or stops maintaining the vacuum pressure of vacuum conservation tank 3 internal preset；Product enters vacuum operation case 2 by streamline and carries out vacuum operation preparation, such as vacuum glue pouring, vacuum welding, vacuum leak hunting, when after the inner sealing of vacuum operation case 2 cabin, the pipeline 6 between vacuum conservation tank 3 and vacuum operation case 2 is opened by electromagnetic valve 5, after the vacuum conservation tank 3 air pressure equalisation quickly and within vacuum operation case 2, close electromagnetic valve 5, disconnecting the pipeline 6 between vacuum conservation tank 3 and vacuum operation case 2, three-way magnetic valve 4 opens the connecting line 6 between vacuum pump 1 and vacuum operation case 2 simultaneously；During vacuum operation, fed back by the vacuum pressure sensor 7 within vacuum operation case 2, can to three-way magnetic valve 4, electromagnetic valve 5 be turned on and off be controlled；Starting vacuum pump 1 and vacuum operation case 2 is carried out vacuum compensation, during antivacuum operation, vacuum pump 1 then carries out vacuum source deposit to vacuum conservation tank 3, for quickly providing the vacuum of next vacuum operation to create conditions.
Described vacuum pump 1 is attached with vacuum operation case by pipeline 6, three-way magnetic valve 4.
Described vacuum pump 1 is attached with vacuum conservation tank 3 by pipeline 6, three-way magnetic valve 4.
Described vacuum conservation tank 3 is attached with vacuum operation case 2 by pipeline 6, electromagnetic valve 5.
Described vacuum pressure sensor 7 is installed on vacuum operation case 2 inside and is monitored vacuum operation case 2 internal pressure.
Described vacuum pressure sensor 7 is installed on vacuum operation case 2 inside and is monitored vacuum conservation tank 3 internal pressure.
Vacuum conservation tank 3 is increased between described vacuum operation case 2 and vacuum pump 1.
The connection of pipeline 6 is switched over by described three-way magnetic valve 4, electromagnetic valve 5.
The internal volume of vacuum conservation tank 3 be vacuum operation case 2 twice or more than.
Online high-efficiency vacuum operating system using method, native system is arranged in vacuum operation streamline, inner space according to vacuum operation case 2, the volume of design vacuum conservation tank 3, selects the vacuum pump 1 of suitable discharge capacity according to the vacuum that vacuum operation requires and configures the pipeline 6 of suitable bore, three-way magnetic valve 4, electromagnetic valve 5；The vacuum pressure of vacuum operation case 2, vacuum conservation tank 3 is configured, and according to the needs of different product, after configuration streamline, equipment, frock, mobile carrier, equipment is carried out commissioning test and includes normal stream waterline production operation in；In running, vacuum pump 1 vacuum conservation tank 3 being laid in vacuum source, product enters vacuum operation case 2, and vacuum conservation tank 3 disconnects after vacuum operation case 2 carries out fast vacuum pressure balance.It is connected with the pipeline 6 of vacuum operation case 2 by vacuum pump 1, continue as vacuum operation case 2 and carry out vacuum drawn, the connecting line 6 between vacuum pump 1 and vacuum operation case 2 is cut off after reaching the target vacuum set, opening the connecting line 6 of vacuum pump 1 and vacuum conservation tank 3, the vacuum source continuing as vacuum conservation tank 3 is laid in simultaneously；The vacuum operation time is suitable with the extracting vacuum time, and the time that during making full use of vacuum operation, vacuum pump is vacant can significantly promote the output efficiency of production line.
Claims (10)
1. an online high-efficiency vacuum operating system, is characterized in that including vacuum pump, vacuum operation case, vacuum conservation tank, three-way magnetic valve, electromagnetic valve, pipeline, vacuum pressure sensor；Wherein three-way magnetic valve is placed between vacuum pump, vacuum conservation tank, vacuum operation case by the connection of pipeline, electromagnetic valve is placed in vacuum deposit by the connection of pipeline and fills between vacuum operation case, and vacuum pressure sensor is respectively disposed in vacuum operation case, vacuum conservation tank；
Normal production operation is carried out after the equipment that completes is installed, hunted leak and debug, move to specifying during position at product, vacuum operation is not when carrying out, pass through three-way magnetic valve, open the connecting line between vacuum pump and vacuum conservation tank, simultaneously switch off the pipeline being connected between vacuum pump with vacuum operation case, and closed electromagnetic valve, vacuum conservation tank disconnects with the connecting line of vacuum operation case；Vacuum pump first carries out vacuum source deposit to vacuum conservation tank, is fed back by the vacuum pressure sensor within vacuum conservation tank, controls the work of vacuum pump or stops maintaining the vacuum pressure of vacuum conservation tank internal preset；Product enters vacuum operation case by streamline and carries out vacuum operation preparation, such as vacuum glue pouring, vacuum welding, vacuum leak hunting, when after the inner sealing of vacuum operation case cabin, the pipeline between vacuum conservation tank and vacuum operation case is opened by electromagnetic valve, after vacuum conservation tank air pressure equalisation quickly and within vacuum operation case, closing electromagnetic valve, disconnect the pipeline between vacuum conservation tank and vacuum operation case, three-way magnetic valve opens the connecting line between vacuum pump and vacuum operation case simultaneously；During vacuum operation, fed back by the vacuum pressure sensor within vacuum operation case, be turned on and off being controlled to three-way magnetic valve, electromagnetic valve；Starting vacuum pump and vacuum operation case is carried out vacuum compensation, during antivacuum operation, vacuum pump then carries out vacuum source deposit to vacuum conservation tank, for quickly providing the vacuum of next vacuum operation to create conditions.
One the most according to claim 1 online high-efficiency vacuum operating system, is characterized in that: described vacuum pump is attached with vacuum operation case by pipeline, three-way magnetic valve.
One the most according to claim 1 online high-efficiency vacuum operating system, is characterized in that: described vacuum pump is attached with vacuum conservation tank by pipeline, three-way magnetic valve.
One the most according to claim 1 online high-efficiency vacuum operating system, is characterized in that: described vacuum conservation tank is attached with vacuum operation case by pipeline, electromagnetic valve.
One the most according to claim 1 online high-efficiency vacuum operating system, is characterized in that: described vacuum pressure sensor is installed on inside vacuum operation case and is monitored vacuum operation case internal pressure.
One the most according to claim 1 online high-efficiency vacuum operating system, is characterized in that: described vacuum pressure sensor is installed on inside vacuum operation case and is monitored vacuum conservation tank internal pressure.
One the most according to claim 1 online high-efficiency vacuum operating system, is characterized in that: increase vacuum conservation tank between described vacuum operation case and vacuum pump.
One the most according to claim 1 online high-efficiency vacuum operating system, is characterized in that: the connection of pipeline is switched over by described three-way magnetic valve, electromagnetic valve.
One the most according to claim 1 online high-efficiency vacuum operating system, is characterized in that: the internal volume of vacuum conservation tank is more than the twice of vacuum operation case or twice.
10. a kind of online high-efficiency vacuum operating system using method as claimed in claim 1, it is characterized in that: native system is arranged in vacuum operation streamline, inner space according to vacuum operation case, the volume of design vacuum conservation tank, selects the vacuum pump of suitable discharge capacity according to the vacuum that vacuum operation requires and configures the pipeline of suitable bore, three-way magnetic valve, electromagnetic valve；The vacuum pressure of vacuum operation case, vacuum conservation tank is configured, and according to the needs of different product, after configuration streamline, equipment, frock, mobile carrier, equipment is carried out commissioning test and includes normal stream waterline production operation in；In running, vacuum conservation tank being laid in vacuum source by vacuum pump, product enters vacuum operation case, vacuum conservation tank disconnects after vacuum operation case carries out fast vacuum pressure balance, it is connected by the pipeline of vacuum pump with vacuum operation case, continue as vacuum operation case and carry out vacuum drawn, the connecting line between vacuum pump and vacuum operation case is cut off after reaching the target vacuum set, opening the connecting line of vacuum pump and vacuum conservation tank, the vacuum source continuing as vacuum conservation tank is laid in simultaneously；The vacuum operation time is suitable with the extracting vacuum time, and the time that during making full use of vacuum operation, vacuum pump is vacant promotes the output efficiency of production line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610500747.2A CN105927510B (en) | 2016-06-30 | 2016-06-30 | Online high-efficiency vacuum operating system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610500747.2A CN105927510B (en) | 2016-06-30 | 2016-06-30 | Online high-efficiency vacuum operating system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105927510A true CN105927510A (en) | 2016-09-07 |
| CN105927510B CN105927510B (en) | 2018-03-13 |
Family
ID=56829301
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610500747.2A Active CN105927510B (en) | 2016-06-30 | 2016-06-30 | Online high-efficiency vacuum operating system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105927510B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106813100A (en) * | 2016-12-13 | 2017-06-09 | 上海申克机械有限公司 | A kind of new vacuum treatment installation and method for the inflammable and explosive media environment of high pressure |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1119140A (en) * | 1994-08-30 | 1996-03-27 | 罗伯特-博希股份公司 | Method and device for potting parts in a vaccum and device for evacuating chambers, vessels or the like |
| CN2718262Y (en) * | 2004-06-30 | 2005-08-17 | 河南科技大学 | Small size positive and negative pressure integrated air compressor |
| WO2006018639A1 (en) * | 2004-08-20 | 2006-02-23 | The Boc Group Plc | Evacuation of load lock enclosure |
| FR2968730A1 (en) * | 2010-12-14 | 2012-06-15 | Alcatel Lucent | Device for pumping e.g. load lock chamber, has reservoir including inlet that communicates with conduit, and outlet that communicates with another conduit, where conduits carry respective solenoid valves |
| CN203463253U (en) * | 2013-08-09 | 2014-03-05 | 天津市圣信唯科技有限公司 | Multifunctional vacuum pump |
| CN203670134U (en) * | 2013-11-28 | 2014-06-25 | 石峰 | Pre-vacuumizing device |
-
2016
- 2016-06-30 CN CN201610500747.2A patent/CN105927510B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1119140A (en) * | 1994-08-30 | 1996-03-27 | 罗伯特-博希股份公司 | Method and device for potting parts in a vaccum and device for evacuating chambers, vessels or the like |
| CN2718262Y (en) * | 2004-06-30 | 2005-08-17 | 河南科技大学 | Small size positive and negative pressure integrated air compressor |
| WO2006018639A1 (en) * | 2004-08-20 | 2006-02-23 | The Boc Group Plc | Evacuation of load lock enclosure |
| FR2968730A1 (en) * | 2010-12-14 | 2012-06-15 | Alcatel Lucent | Device for pumping e.g. load lock chamber, has reservoir including inlet that communicates with conduit, and outlet that communicates with another conduit, where conduits carry respective solenoid valves |
| CN203463253U (en) * | 2013-08-09 | 2014-03-05 | 天津市圣信唯科技有限公司 | Multifunctional vacuum pump |
| CN203670134U (en) * | 2013-11-28 | 2014-06-25 | 石峰 | Pre-vacuumizing device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106813100A (en) * | 2016-12-13 | 2017-06-09 | 上海申克机械有限公司 | A kind of new vacuum treatment installation and method for the inflammable and explosive media environment of high pressure |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105927510B (en) | 2018-03-13 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105927510A (en) | Online efficient vacuum operation system | |
| CN203810027U (en) | Gas storage tank | |
| CN204018080U (en) | Pneumatic spraying system | |
| CN107694851A (en) | Online high-efficiency energy-saving vacuum operating system | |
| CN205858623U (en) | Online high-efficiency vacuum operating system | |
| CN205424404U (en) | Fill dress device in succession | |
| CN202935984U (en) | Belt type conveyor hydraulic winding device hydraulic system | |
| MX360846B (en) | Method and device for coolant recycling. | |
| CN105387345A (en) | Automatic changing cabinet for quantitative-type gas | |
| CN207478906U (en) | Online high-efficiency energy-saving vacuum operating system | |
| CN104088775A (en) | Efficient air compressor air feeding system | |
| CN202893020U (en) | Automatic air pressure adjustment device of filter press | |
| CN203274374U (en) | Ammonia refrigeration system pipeline series-parallel connection structure | |
| CN103727722B (en) | Refrigerating plant and maintaining method thereof | |
| CN202305150U (en) | Water-proof test device for GPS (Global Position System) module | |
| CN106837556B (en) | Oil seal structure of aeroengine fuel system | |
| CN205824327U (en) | A kind of pulsed controlling valve | |
| CN102852911B (en) | Self-adaptive hydraulic system | |
| CN203810047U (en) | Medium or low pressure delivering and interchanging device of piston-type nitrogen compressor | |
| CN205274314U (en) | Novel tank ejection of compact structure | |
| CN204099906U (en) | A kind of bleed emulation mode rapid translating configuration | |
| CN102793266B (en) | Control device for negative pressure air pipe of cigarette making machine | |
| CN103451677B (en) | Crust breaking cylinder choking system and air supply method | |
| CN203629602U (en) | A sealing member test device | |
| CN204130613U (en) | Safety valve monitor station |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |