CN105926314B - A kind of cotton polyester fabric reducing dye microcapsules pad dyeing dyeing - Google Patents

A kind of cotton polyester fabric reducing dye microcapsules pad dyeing dyeing Download PDF

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Publication number
CN105926314B
CN105926314B CN201610404706.3A CN201610404706A CN105926314B CN 105926314 B CN105926314 B CN 105926314B CN 201610404706 A CN201610404706 A CN 201610404706A CN 105926314 B CN105926314 B CN 105926314B
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dyeing
reducing
polyester fabric
microcapsules
cotton polyester
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CN105926314A (en
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潘学东
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Anhui Huayang Technology Co ltd
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Anhui Yayuan Printing And Dyeing Co Ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/22General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using vat dyestuffs including indigo
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B21/00Successive treatments of textile materials by liquids, gases or vapours
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D06B3/18Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/46General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing natural macromolecular substances or derivatives thereof
    • D06P1/48Derivatives of carbohydrates
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/64General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing low-molecular-weight organic compounds without sulfate or sulfonate groups
    • D06P1/642Compounds containing nitrogen
    • D06P1/649Compounds containing carbonamide, thiocarbonamide or guanyl groups
    • D06P1/6491(Thio)urea or (cyclic) derivatives
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/673Inorganic compounds
    • D06P1/67333Salts or hydroxides
    • D06P1/6735Salts or hydroxides of alkaline or alkaline-earth metals with anions different from those provided for in D06P1/67341
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/003Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated using vat or sulfur dyes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/82Textiles which contain different kinds of fibres
    • D06P3/8204Textiles which contain different kinds of fibres fibres of different chemical nature
    • D06P3/8223Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups
    • D06P3/8228Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups using one kind of dye

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Molecular Biology (AREA)
  • Coloring (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

The invention discloses a kind of cotton polyester fabric reducing dye microcapsules pad dyeing dyeings, including following technique:S1, configuration dye liquor, dye liquor is configured to after reducing dye microcapsules, pH buffer, penetrating agent JFC and dispersing agent NNO are added water;S2, dye liquor is padded, according to bath raio 1:20 40 pad cotton polyester fabric to be contaminated in dye liquor, are sealed with reducing solution at cloth feeding, pad 60 DEG C of the temperature < of slot with water seal mouth, an immersing and rolling at cloth outputting, pick-up is 90 100%;S3, reducing solution is padded, cotton polyester fabric is directly padded in reducing solution;S4, reduction decatize, quick decatize is carried out using saturated vapor;S5, oxidation, are aoxidized using preoxidation.The cotton polyester fabric reducing dye microcapsules pad dyeing dyeing not only has good level-dyeing property, the high advantage of color fastness, and simple for process energy saving.

Description

A kind of cotton polyester fabric reducing dye microcapsules pad dyeing dyeing
Technical field
The present invention relates to reduction stain technical fields more particularly to a kind of cotton polyester fabric reducing dye microcapsules pad dyeing to contaminate Color technique.
Background technology
Reducing dye dyeing is always that people contaminate cotton class dyeing product most with its excellent resistance to rinsing, color fastness to daylight Love.International printing and dyeing market incrementally increases reducing dye dyeing ramie cotton fabric demand at present.But since its requirement is high.Using one As fluid dip dyeing mode carry out the dyeing of ramie cotton fabric reducing dye and cannot be satisfied this requirement at all, and exhaust process level-dyeing property and Color fastness is poor.And ramie cotton fabric dyeing is carried out using " pad dyeing of conventional reduction dye suspension " mode, in bottoming drying mistake Cheng Zhong causes ramie cotton fabric bottom to whiten, client can not receive since dyestuff is to looped pile top migration.
The 1980s mid-term, Japan attempts microcapsules being used for field of textiles for the first time, and American-European various patents are not yet Disconnected to occur, China is still in initial stage of development at this time.Heat resistance microcapsules are made in reducing dye or disperse dyes, it is excellent using its Good slow release dyes cotton polyester fabric, without using dispersant and levelling agent, can reach level dyeing and high color fastness Purpose.The dyeing eliminates the solubilization of auxiliary agent, and the loose colour of fiber surface is greatly reduced after dyeing.But it closes at present It is less in the technological development of the microcapsules of reducing dye dyeing, and since its usual required condition is more harsh, apply at present It is also less.
Invention content
The problem of based on background technology, the present invention propose a kind of cotton polyester fabric reducing dye microcapsules pad dyeing Dyeing not only has good level-dyeing property, the high advantage of color fastness, and simple for process energy saving.
The present invention proposes a kind of cotton polyester fabric reducing dye microcapsules pad dyeing dyeing, including following technique:
S1, configuration dye liquor, after reducing dye microcapsules, pH buffer, penetrating agent JFC and dispersing agent NNO are added water Be configured to dye liquor, wherein the reducing dye microcapsules be by adding water that suspended substance is made the superfines of reducing dye, The suspended substance is added to the mixing wall material solution high speed dispersion formed by sodium alginate and chitosan again, is then added inwards Enter calcium chloride solution, dries and obtain after being stirred to react;
S2, dye liquor is padded, according to bath raio 1:20-40 pads cotton polyester fabric to be contaminated in the dye liquor that S1 is configured, and two Leaching two is rolled, and 30 DEG C of the temperature < of slot, pick-up 80-100% are padded;
S3, reducing solution is padded, the cotton polyester fabric obtained through S2 processing is directly padded in reducing solution, used wherein at cloth feeding Reducing solution seals, and pads 60 DEG C, pick-up 90-100% of the temperature < of slot with water seal mouth, an immersing and rolling at cloth outputting, and described The formula of reducing solution includes:Sodium hydrosulfite 5-25g/L, thiourea dioxide 5-15g/L, reduced sugar 10-20g/L, sodium sulphate 15-35g/ L, caustic soda 15-30g/L;
S4, reduction decatize, quick decatize is carried out using saturated vapor, and the temperature for restoring decatize is 160-180 DEG C, when decatize Between be 0.6-1min;
S5, oxidation are pre-oxidized with the sodium perborate solution of a concentration of 1-3g/L at normal temperatures using preoxidation, 3-5min is kept the temperature, then is warming up to 40-50 DEG C, is aoxidized with the oxidation solution of the 1-3g/L of hydrogen peroxide containing 28-30wt%, 15- is kept the temperature 20min。
Preferably, in S1, the formula of the dye liquor includes:Reducing dye microcapsules 20-25g/L, pH buffer 1.0-3.0g/L, dispersing agent NNO 2.0-5.0g/L, penetrating agent JFC 1.0-2.0g/L.
Preferably, the preparation method of the reducing dye microcapsules includes:Sodium alginate and chitosan are added to water In, stirring is warming up to 60-80 DEG C, obtains mixing wall material solution;After adding water that suspended substance is made the superfines of reducing dye again, Under the stirring condition of rate 1500-2000r/min, the suspended substance is added in the mixing wall material solution, high speed point 15-25min is dissipated, is adjusted to mix slowly, a concentration of 25-35wt% is slowly added under the stirring condition of rate 400-800r/min Calcium chloride solution, stirring crosslinking react 5-7h, filter cake is obtained by filtration, is dried at 50-70 DEG C, it is micro- to obtain the reducing dye Capsule body;Preferably, reducing dye, sodium alginate, chitosan, calcium chloride weight proportion be 1:1-2:3-6:0.1-0.3.
Preferably, in S2, bath raio 1:25-35, the temperature for padding slot are 15-25 DEG C, pick-up 85-95%.
Preferably, in S3, the preparation method of the reduced sugar includes:By glucose or lactose dispersion in aqueous solution In, glyoxal solution is added dropwise, and sodium phosphate is added and adjusts pH to 9-10, reacts 2-3h at 40-60 DEG C, obtain the reduction Sugar.
Preferably, in S4, the temperature for restoring decatize is 165-175 DEG C, steaming time 0.7-0.9min.
Preferably, after S5, further include technique of soaping, specifically include, using a concentration of 0.5-1g/L dispersant and The dispersion chelating agent of 0.5-1g/L at 50-60 DEG C soap for the first time, and the time of soaping is 5-15min, then with a concentration of 3- The soda ash of 4g/L is soaped for the second time at 90-100 DEG C, and the time of soaping is 15-25min.
Preferably, further include hot water wash, the temperature of hot water wash is 60-80 DEG C, time 3-5min after technique of soaping.
In the present invention, the cotton polyester fabric reducing dye microcapsules pad dyeing dyeing, for the cotton polyester fabric Surface features, dyeing are broadly divided into, dye liquor configuration, reducing dyes, dye, dye oxidation four-stage on dyestuff, first, Dye liquor configuration is carried out using the microcapsules of reducing dye in the present invention, the microcapsules of the reducing dye are with sodium alginate With chitosan be composite carrier (wall material), compounding reducing dye (core material), calcium chloride be crosslinking agent, and it is cloudy to pass through sodium alginate Ion and divalent calcium ions chelate form spatial network macromolecular, and reduction is fixed in three-dimensional network, are formed internal for sky Between reticular structure core-shell structure copolymer reducing dye microcapsules;Since the microcapsules of reducing dye have excellent slow-release function, because This can control sequential reduction, oxidation rate, and thus dyeing speed is also controlled, and the technique has good even Effect is contaminated, simultaneously because microcapsules isolation performance, can prevent dyestuff from forming spot to cotton/wash fiber contamination, and micro- Capsule is effectively isolated performance and control release performance, essential levelling agent and dispersion in being dyed instead of reducing dye Agent, not only eliminates auxiliary agent, it is prior be still inherently eliminated the chroma pollution and COD brought due to auxiliary agent, BOD loading makes only to contain microcapsules in dyeing waste-water, as long as simple filtration recycling, advantageous to environmental protection, Greatly reduce harm of the dyestuff dust recycling to environment and human body.
In addition, in the present invention, when the dye liquor that the textile pad is formed by reducing dye microcapsules, by dye liquor The control for padding mode, temperature, pick-up etc. is conducive to microcapsules molecule and is spread to cotton polyester fabric, and then to cotton polyester fabric Carry out uniform adsorption;In order to avoid carrying out cotton polyester fabric dyeing using " pad dyeing of conventional reduction dye suspension " mode, the present invention The knot dyeing technology, is dried without bottoming, fabric fluid-tight mouth is directly just impregnated reducing solution, and restore and contaminate through decatize, thus The defects such as aberration, migration cloth cover floating caused by not only greatly reducing bottoming drying, but also energy consumption can be reduced;Hereafter In order to avoid the hygrometric state dyestuff fall off it is more, increase reducing solution reducing property, the present invention in also pass through select sodium hydrosulfite, dioxy Change thiocarbamide and reduced sugar compounds the reducing agent to be formed, wherein since reduced sugar is modified through glyoxal solution, reducing power obtains Greatly improve, with sodium hydrosulfite, thiourea dioxide be used as reducing agent, obtained it is a kind of stablize at low temperature, under higher temperature and also The reducing solution that former power constantly discharges, therefore fabric can be padded at a lower temperature, you can ensure reducing solution uniform adsorption, And when the fabric carries out reduction decatize at relatively high temperatures, it can greatly improve the coloring of fabric, entire cloth cover Even dyeing, reproducibility and color fastness are fabulous, and substitute partial insurance powder due to the use of reduced sugar and thiourea dioxide, COD value in dyeing sewage effluent can be significantly reduced, environmental-protecting performance is greatly strengthened;Finally, in being aoxidized to fabric, control Oxidation solution source when weaving object aoxidizes and temperature, thus to obtain uniform oxidation effectiveness, using soaping twice, removal is floating Color, to keep color and luster, it is hereby achieved that higher color fastness.
Specific implementation mode
Embodiment 1
In the present embodiment, a kind of cotton polyester fabric reducing dye microcapsules pad dyeing dyeing, including following technique:
S1, configuration dye liquor, after reducing dye microcapsules, pH buffer, penetrating agent JFC and dispersing agent NNO are added water Be configured to dye liquor, wherein the reducing dye microcapsules be by adding water that suspended substance is made the superfines of reducing dye, The suspended substance is added to the mixing wall material solution high speed dispersion formed by sodium alginate and chitosan again, is then added inwards Enter calcium chloride solution, dries and obtain after being stirred to react;
S2, dye liquor is padded, according to bath raio 1:35 pad cotton polyester fabric to be contaminated in the dye liquor that S1 is configured, two leachings two It rolls, the temperature for padding slot is 20 DEG C, pick-up 85%;
S3, reducing solution is padded, the cotton polyester fabric obtained through S2 processing is directly padded in reducing solution, used wherein at cloth feeding Reducing solution seals, and pads 60 DEG C, pick-up 90-100% of the temperature < of slot with water seal mouth, an immersing and rolling at cloth outputting, and described The formula of reducing solution includes:Sodium hydrosulfite 12g/L, thiourea dioxide 8g/L, reduced sugar 16g/L, sodium sulphate 20g/L, caustic soda 25g/ L;
S4, reduction decatize, quick decatize is carried out using saturated vapor, and the temperature for restoring decatize is 165 DEG C, and steaming time is 0.7min;
S5, oxidation are pre-oxidized with the sodium perborate solution of a concentration of 2g/L at normal temperatures using preoxidation, are protected Warm 3.5min, then 46 DEG C are warming up to, it is aoxidized with the oxidation solution of the 2g/L of hydrogen peroxide containing 29wt%, keeps the temperature 18min.
Embodiment 2
In the present embodiment, a kind of cotton polyester fabric reducing dye microcapsules pad dyeing dyeing, including following technique:
S1, configuration dye liquor, after reducing dye microcapsules, pH buffer, penetrating agent JFC and dispersing agent NNO are added water It is configured to dye liquor, wherein the formula of the dye liquor includes:Reducing dye microcapsules 20g/L, pH buffer 3.0g/L, diffusion Agent NNO 2.0g/L, penetrating agent JFC 2.0g/L;The reducing dye microcapsules are by adding sodium alginate and chitosan Enter into water, stirring is warming up to 60 DEG C, obtains mixing wall material solution;Add water that suspended substance is made the superfines of reducing dye again Afterwards, under the stirring condition of rate 2000r/min, the suspended substance is added in the mixing wall material solution, high speed dispersion 15min is adjusted to mix slowly, and the calcium chloride that a concentration of 25wt% is slowly added under the stirring condition of rate 800r/min is molten Liquid, stirring crosslinking react 7h, filter cake are obtained by filtration, dries and obtains at 50 DEG C, and reducing dye, sodium alginate, chitosan, chlorine The weight proportion for changing calcium is 1:2:3:0.3;
S2, dye liquor is padded, according to bath raio 1:20 pad cotton polyester fabric to be contaminated in the dye liquor that S1 is configured, two leachings two It rolls, the temperature for padding slot is 15 DEG C, pick-up 100%;
S3, reducing solution is padded, the cotton polyester fabric obtained through S2 processing is directly padded in reducing solution, used wherein at cloth feeding Reducing solution seals, and pads 60 DEG C of the temperature < of slot, pick-up 90%, and the reduction with water seal mouth, an immersing and rolling at cloth outputting The formula of liquid includes:Sodium hydrosulfite 25g/L, thiourea dioxide 5g/L, reduced sugar 20g/L, sodium sulphate 15g/L, caustic soda 30g/L, institute The preparation method for stating reduced sugar includes:By glucose or lactose dispersion in aqueous solution, glyoxal solution is added dropwise, and phosphorus is added Sour sodium adjusts pH to 9-10, reacts 3h at 40 DEG C, obtains the reduced sugar;
S4, reduction decatize, quick decatize is carried out using saturated vapor, and the temperature for restoring decatize is 160 DEG C, and steaming time is 1min;
S5, oxidation are pre-oxidized with the sodium perborate solution of a concentration of 1g/L at normal temperatures using preoxidation, are protected Warm 5min, then 40 DEG C are warming up to, it is aoxidized with the oxidation solution of the 1g/L of hydrogen peroxide containing 30wt%, keeps the temperature 20min;
S6, it soaps, using the dispersant of a concentration of 0.5g/L and the dispersion chelating agent of 1g/L, is carried out for the first time at 50 DEG C It soaps, the time of soaping is 15min, then with the soda ash of a concentration of 3g/L, is soaped for the second time at 100 DEG C, and the time of soaping is 15min;
The temperature of S7, hot water wash, hot water wash is 80 DEG C, time 3min.
Embodiment 3
In the present embodiment, a kind of cotton polyester fabric reducing dye microcapsules pad dyeing dyeing, including following technique:
S1, configuration dye liquor, after reducing dye microcapsules, pH buffer, penetrating agent JFC and dispersing agent NNO are added water It is configured to dye liquor, wherein the formula of the dye liquor includes:Reducing dye microcapsules 25g/L, pH buffer 1.0g/L, diffusion Agent NNO 5.0g/L, penetrating agent JFC 1.0g/L;The reducing dye microcapsules are by adding sodium alginate and chitosan Enter into water, stirring is warming up to 80 DEG C, obtains mixing wall material solution;Add water that suspended substance is made the superfines of reducing dye again Afterwards, under the stirring condition of rate 1500r/min, the suspended substance is added in the mixing wall material solution, high speed dispersion 25min is adjusted to mix slowly, and the calcium chloride that a concentration of 35wt% is slowly added under the stirring condition of rate 400r/min is molten Liquid, stirring crosslinking react 5h, filter cake are obtained by filtration, dries and obtains at 70 DEG C, and reducing dye, sodium alginate, chitosan, chlorine The weight proportion for changing calcium is 1:1:6:0.1;
S2, dye liquor is padded, according to bath raio 1:40 pad cotton polyester fabric to be contaminated in the dye liquor that S1 is configured, two leachings two It rolls, the temperature for padding slot is 25 DEG C, pick-up 80%;
S3, reducing solution is padded, the cotton polyester fabric obtained through S2 processing is directly padded in reducing solution, used wherein at cloth feeding Reducing solution seals, and with water seal mouth at cloth outputting, an immersing and rolling pads 60 DEG C of the temperature < of slot, pick-up 100%, and it is described also The formula of stoste includes:Sodium hydrosulfite 5g/L, thiourea dioxide 15g/L, reduced sugar 10g/L, sodium sulphate 35g/L, caustic soda 15g/L, The preparation method of the reduced sugar includes:By glucose or lactose dispersion in aqueous solution, glyoxal solution is added dropwise, and be added Sodium phosphate adjusts pH to 9-10, reacts 2h at 60 DEG C, obtains the reduced sugar;
S4, reduction decatize, quick decatize is carried out using saturated vapor, and the temperature for restoring decatize is 180 DEG C, and steaming time is 0.6min;
S5, oxidation are pre-oxidized with the sodium perborate solution of a concentration of 3g/L at normal temperatures using preoxidation, are protected Warm 3min, then 50 DEG C are warming up to, it is aoxidized with the oxidation solution of the 3g/L of hydrogen peroxide containing 28wt%, keeps the temperature 15min;
S6, it soaps, using the dispersant of a concentration of 1g/L and the dispersion chelating agent of 0.5g/L, is carried out for the first time at 60 DEG C It soaps, the time of soaping is 5min, then with the soda ash of a concentration of 4g/L, is soaped for the second time at 90 DEG C, and the time of soaping is 25min;
The temperature of S7, hot water wash, hot water wash is 60 DEG C, time 5min.
Embodiment 4
In the present embodiment, a kind of cotton polyester fabric reducing dye microcapsules pad dyeing dyeing, including following technique:
S1, configuration dye liquor, after reducing dye microcapsules, pH buffer, penetrating agent JFC and dispersing agent NNO are added water It is configured to dye liquor, wherein the formula of the dye liquor includes:Reducing dye microcapsules 22g/L, pH buffer 2.0g/L, diffusion Agent NNO 3.0g/L, penetrating agent JFC 1.5g/L;The reducing dye microcapsules are by adding sodium alginate and chitosan Enter into water, stirring is warming up to 70 DEG C, obtains mixing wall material solution;Add water that suspended substance is made the superfines of reducing dye again Afterwards, under the stirring condition of rate 1700r/min, the suspended substance is added in the mixing wall material solution, high speed dispersion 20min is adjusted to mix slowly, and the calcium chloride that a concentration of 30wt% is slowly added under the stirring condition of rate 600r/min is molten Liquid, stirring crosslinking react 6h, filter cake are obtained by filtration, dries and obtains at 60 DEG C, and reducing dye, sodium alginate, chitosan, chlorine The weight proportion for changing calcium is 1:1.5:4.5:0.2;
S2, dye liquor is padded, according to bath raio 1:25 pad cotton polyester fabric to be contaminated in the dye liquor that S1 is configured, two leachings two It rolls, the temperature for padding slot is 15 DEG C, pick-up 95%;
S3, reducing solution is padded, the cotton polyester fabric obtained through S2 processing is directly padded in reducing solution, used wherein at cloth feeding Reducing solution seals, and pads 60 DEG C of the temperature < of slot, pick-up 95%, and the reduction with water seal mouth, an immersing and rolling at cloth outputting The formula of liquid includes:Sodium hydrosulfite 15g/L, thiourea dioxide 10g/L, reduced sugar 15g/L, sodium sulphate 25g/L, caustic soda 22g/L, institute The preparation method for stating reduced sugar includes:By glucose or lactose dispersion in aqueous solution, glyoxal solution is added dropwise, and phosphorus is added Sour sodium adjusts pH to 9-10, reacts 2.5h at 50 DEG C, obtains the reduced sugar;
S4, reduction decatize, quick decatize is carried out using saturated vapor, and the temperature for restoring decatize is 175 DEG C, and steaming time is 0.7min;
S5, oxidation are pre-oxidized with the sodium perborate solution of a concentration of 2g/L at normal temperatures using preoxidation, are protected Warm 4min, then 45 DEG C are warming up to, it is aoxidized with the oxidation solution of the 2g/L of hydrogen peroxide containing 29wt%, keeps the temperature 17min;
S6, it soaps, using the dispersant of a concentration of 0.7g/L and the dispersion chelating agent of 0.7g/L, first is carried out at 55 DEG C Secondary to soap, the time of soaping is 10min, then with the soda ash of a concentration of 3.5g/L, is soaped, soaped the time for the second time at 95 DEG C For 20min;
The temperature of S7, hot water wash, hot water wash is 70 DEG C, time 4min.
The test method of indices in the present invention is as follows:
(1) aberration △ E before and after dyeing lower cotton polyester fabric are detected using Hunter3Lab colour photometers;
(2) color fastness
Fastness to soaping is according to GB/T 3921-2008《Textile color stability tests fastness to soaping》Method D (4) It measures.
Colour fastness to perspiration is according to GB/T 3922-1995《Textile colour fastness to perspiration test method》It measures.
Colour fastness to rubbing is according to GB/T 3920-2008《Fabric color fastness tests colour fastness to rubbing》It measures.
The color fastness of resistance to artificial light is according to GB/T 8426-1998《Fabric color fastness tests color fastness to light:Daylight》Xenon lamp side Method 2 measures.
Test result is as follows shown in table for the dyeability for the cotton polyester fabric that above-described embodiment 1-4 is obtained:
In the present invention, the cotton polyester fabric reducing dye microcapsules pad dyeing dyeing, for the cotton polyester fabric Surface features, dyeing are broadly divided into, dye liquor configuration, reducing dyes, dye, dye oxidation four-stage on dyestuff, first, Dye liquor configuration is carried out using the microcapsules of reducing dye in the present invention, the microcapsules of the reducing dye are with sodium alginate With chitosan be composite carrier (wall material), compounding reducing dye, calcium chloride be crosslinking agent, by sodium alginate anion with Divalent calcium ions chelate forms spatial network macromolecular, and reduction is fixed in three-dimensional network, and it is spatial networks to be formed internal The core-shell structure copolymer reducing dye microcapsules of structure;It, can be with since the microcapsules of reducing dye have excellent slow-release function Sequential reduction, oxidation rate are controlled, and then dyeing speed is controlled, to have good even dyeing effect, together Its isolation performance of Shi Liyong, prevent dyestuff to the contamination of fiber and form spot, and microcapsules are effectively isolated performance and control Release performance processed not only eliminates auxiliary agent instead of essential levelling agent and dispersant in disperse dyeing, more important Be still inherently eliminated chroma pollution and COD, the BOD loading brought due to auxiliary agent, make to contain only in dyeing waste-water There are microcapsules, as long as simple filtration recycling, advantageous to environmental protection, greatly reduces dyestuff dust recycling pair The harm of environment and human body.
In addition, in the present invention, the dye liquor that the textile pad is formed by reducing dye microcapsules, and by dye liquor The control for padding mode, temperature, pick-up etc. is conducive to microcapsules molecule and is spread to cotton polyester fabric, and then to cotton polyester fabric Carry out uniform adsorption;In order to avoid carrying out ramie cotton fabric dyeing using " pad dyeing of conventional reduction dye suspension " mode, in bottoming In drying process, since dyestuff is to looped pile top migration, the defect for causing ramie cotton fabric bottom to whiten, pad dyeing work of the present invention Skill is dried without bottoming, fabric fluid-tight mouth is directly just impregnated reducing solution, and restore and contaminate through decatize, thus not only subtracted significantly The defects such as aberration, migration cloth cover floating caused by having lacked bottoming drying, and energy consumption can be reduced;Wherein in order to avoid institute It states hygrometric state dyestuff and falls off more, increase reducing solution reducing property, pass through in the present invention and select sodium hydrosulfite, thiourea dioxide and reduction Sugar carries out compounding and is used as reducing agent, and since reduced sugar is after aldehyde solution modification, reducing power is greatly improved, with sodium hydrosulfite As reducing agent, add salt and caustic soda, obtained it is a kind of stablize at low temperature, under higher temperature reducing power constantly discharge also Stoste, therefore fabric can be padded at a lower temperature, ensure reducing solution uniform adsorption, and when the fabric is in higher temperatures When carrying out reduction decatize under degree, you can greatly to improve the coloring of fabric, entire cloth cover even dyeing and favorable reproducibility, And partial insurance powder is substituted due to the use of reduced sugar, COD value in dyeing sewage effluent can be significantly reduced, greatly strengthen ring Guaranteed cost;Hereafter, in being aoxidized to fabric, oxidation solution source when control fabric aoxidizes and temperature, thus to obtain uniform Oxidation effectiveness loose colour is removed, to keep color and luster, it is hereby achieved that higher color fastness using soaping twice.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto, Any one skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.

Claims (8)

1. a kind of cotton polyester fabric reducing dye microcapsules pad dyeing dyeing, which is characterized in that including following technique:
S1, configuration dye liquor, configure after reducing dye microcapsules, pH buffer, penetrating agent JFC and dispersing agent NNO are added water At dye liquor, wherein the reducing dye microcapsules are by adding water that suspended substance, then general is made the superfines of reducing dye The suspended substance is added to the mixing wall material solution high speed dispersion formed by sodium alginate and chitosan, and chlorine is then added inwards Change calcium solution, dries and obtain after being stirred to react;
S2, dye liquor is padded, according to bath raio 1:20-40 pads cotton polyester fabric to be contaminated in the dye liquor that S1 is configured, two leachings two It rolls, pads 30 DEG C of the temperature < of slot, pick-up 80-100%;
S3, reducing solution is padded, the cotton polyester fabric obtained through S2 processing is directly padded in reducing solution, with reduction wherein at cloth feeding Fluid-tight mouth pads 60 DEG C, pick-up 90-100% of the temperature < of slot, and the reduction at cloth outputting with water seal mouth, an immersing and rolling The formula of liquid includes:Sodium hydrosulfite 5-25g/L, it thiourea dioxide 5-15g/L, reduced sugar 10-20g/L, sodium sulphate 15-35g/L, burns Alkali 15-30g/L;
S4, reduction decatize, quick decatize is carried out using saturated vapor, and the temperature for restoring decatize is 160-180 DEG C, and steaming time is 0.6-1min;
S5, oxidation are pre-oxidized with the sodium perborate solution of a concentration of 1-3g/L at normal temperatures using preoxidation, heat preservation 3-5min, then it is warming up to 40-50 DEG C, it is aoxidized with the oxidation solution of the 1-3g/L of hydrogen peroxide containing 28-30wt%, keeps the temperature 15- 20min。
2. cotton polyester fabric reducing dye microcapsules pad dyeing dyeing according to claim 1, which is characterized in that in S1 In, the formula of the dye liquor includes:Reducing dye microcapsules 20-25g/L, pH buffer 1.0-3.0g/L, dispersing agent NNO 2.0-5.0g/L, penetrating agent JFC 1.0-2.0g/L.
3. cotton polyester fabric reducing dye microcapsules pad dyeing dyeing according to claim 1 or 2, which is characterized in that The preparation method of the reducing dye microcapsules includes:Sodium alginate and chitosan are added to the water, stirring is warming up to 60- 80 DEG C, obtain mixing wall material solution;After adding water that suspended substance is made the superfines of reducing dye again, in rate 1500- Under the stirring condition of 2000r/min, the suspended substance is added in the mixing wall material solution, high speed dispersion 15-25min, It is adjusted to mix slowly, the calcium chloride that a concentration of 25-35wt% is slowly added under the stirring condition of rate 400-800r/min is molten Liquid, stirring crosslinking react 5-7h, filter cake are obtained by filtration, is dried at 50-70 DEG C, obtains the reducing dye microcapsules;Also Former dyestuff, sodium alginate, chitosan, calcium chloride weight proportion be 1:1-2:3-6:0.1-0.3.
4. cotton polyester fabric reducing dye microcapsules pad dyeing dyeing according to claim 1 or 2, which is characterized in that In S2, bath raio 1:25-35, the temperature for padding slot are 15-25 DEG C, pick-up 85-95%.
5. cotton polyester fabric reducing dye microcapsules pad dyeing dyeing according to claim 1 or 2, which is characterized in that In S3, the preparation method of the reduced sugar includes:By glucose or lactose dispersion in aqueous solution, it is molten that glyoxal is added dropwise Liquid, and sodium phosphate is added and adjusts pH to 9-10,2-3h is reacted at 40-60 DEG C, obtains the reduced sugar.
6. cotton polyester fabric reducing dye microcapsules pad dyeing dyeing according to claim 1 or 2, which is characterized in that In S4, the temperature for restoring decatize is 165-175 DEG C, steaming time 0.7-0.9min.
7. cotton polyester fabric reducing dye microcapsules pad dyeing dyeing according to claim 1 or 2, which is characterized in that After S5, further include technique of soaping, specifically include, using the dispersant of a concentration of 0.5-1g/L and the dispersion chela of 0.5-1g/L Mixture at 50-60 DEG C soap for the first time, and the time of soaping is 5-15min, then with the soda ash of a concentration of 3-4g/L, in 90- It is soaped for the second time at 100 DEG C, the time of soaping is 15-25min.
8. cotton polyester fabric reducing dye microcapsules pad dyeing dyeing according to claim 7, which is characterized in that in soap Further include hot water wash, the temperature of hot water wash is 60-80 DEG C, time 3-5min after washing technique.
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