CN105926197A - Low-cost high-performance industrial sewing machine speed regulator - Google Patents

Low-cost high-performance industrial sewing machine speed regulator Download PDF

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Publication number
CN105926197A
CN105926197A CN201610415496.8A CN201610415496A CN105926197A CN 105926197 A CN105926197 A CN 105926197A CN 201610415496 A CN201610415496 A CN 201610415496A CN 105926197 A CN105926197 A CN 105926197A
Authority
CN
China
Prior art keywords
rocking arm
magnet steel
sewing machine
speed regulator
low
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610415496.8A
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Chinese (zh)
Inventor
厉恺杰
高怡
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Zobow Mechanical and Electrical Tech Co Ltd
Original Assignee
Zhejiang Zobow Mechanical and Electrical Tech Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhejiang Zobow Mechanical and Electrical Tech Co Ltd filed Critical Zhejiang Zobow Mechanical and Electrical Tech Co Ltd
Priority to CN201610415496.8A priority Critical patent/CN105926197A/en
Publication of CN105926197A publication Critical patent/CN105926197A/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B69/00Driving-gear; Control devices
    • D05B69/10Electrical or electromagnetic drives
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B69/00Driving-gear; Control devices
    • D05B69/14Devices for changing speed or for reversing direction of rotation
    • D05B69/18Devices for changing speed or for reversing direction of rotation electric, e.g. foot pedals
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B69/00Driving-gear; Control devices
    • D05B69/30Details

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

The invention belongs to the technical field of sewing machine accessories and particularly relates to a low-cost high-performance industrial sewing machine speed regulator which comprises a casing and a rocking arm. One end of the rocking arm is connected with the casing through a pin, the rocking arm can swing around the pin and is provided with magnetic steel, the magnetic steel swings together with the rocking arm, the casing is provided with a Hall circuit board, and a Hall element on the Hall circuit board senses changes of induction point magnetic field intensity resulting from swinging of the magnetic steel on the rocking arm to output corresponding analog signals. The rocking arm and the magnetic steel are integrally matched, an initial state is determined by adjustment of the position of the circuit board, and the problem that due to a mode of assembling other speed regulator rocking arms on the market and the magnetic steel through mechanical components, the position of the magnetic steel used for a long time is changed, so that reset voltage value inaccuracy occurs is solved.

Description

A kind of industrial sewing machine speed regulator of low-cost and high-performance
Technical field:
The invention belongs to sewing machine accessory technical field, the industrial sewing machine refering in particular to a kind of low-cost and high-performance is adjusted Speed device.
Background technology:
Industrial sewing machine speed regulator is the induction point utilizing the magnet steel on Hall perception rocking arm to cause due to motion The change of magnetic field intensity, export corresponding analogue signal, and transmit to master control borad and complete motor speed Control.At present, along with the development of sewing machine industry, the kind of speed regulator also gets more and more.And various speed governing The speed control principle of device is substantially similar, therefore, and the property convenient for production of speed regulator, signal stabilization, cost control Etc. becoming a focus of attention.But, it is big that the speed regulator on existing market generally also exists volume, raw The problems such as production. art is complicated, and the regulation of circuit board original state is inconvenient.As: the rocking arm of existing speed regulator is Being assembled with magnet steel by mechanical part, after a long time use, the position of magnet steel changes and occurs Resetting voltage value is forbidden, and ultimately results in the speed that cannot accurately control motor.
Summary of the invention:
It is an object of the invention to provide and a kind of inaccurate low of resetting voltage value will not occur because of magnet steel change in location The high performance industrial sewing machine speed regulator of cost.
The present invention is achieved in that
The industrial sewing machine speed regulator of a kind of low-cost and high-performance, including housing, rocking arm, one end of rocking arm leads to Crossing pin to be connected on housing, rocking arm can swing around pin, is provided with magnet steel on rocking arm, and magnet steel is with rocking arm Swing together, housing is provided with hall circuitboard, on the Hall element perception rocking arm on hall circuitboard Magnet steel cause because of swing induction point magnetic field intensity change export corresponding analogue signal.
In the industrial sewing machine speed regulator of above-mentioned a kind of low-cost and high-performance, at the PCB of hall circuitboard Being provided with two installing holes at the diagonal angle of plate, an installing hole is standard installation hole, and another installing hole is arc Shape installing hole.
In the industrial sewing machine speed regulator of above-mentioned a kind of low-cost and high-performance, described magnet steel is arranged on magnet steel In clamshell, magnet steel clamshell is fixed on rocking arm, and magnet steel is insulated with rocking arm by magnet steel clamshell.
In the industrial sewing machine speed regulator of above-mentioned a kind of low-cost and high-performance, one end of described pin is stretched out The baseplane of housing, and fixed by jump ring.
In the industrial sewing machine speed regulator of above-mentioned a kind of low-cost and high-performance, the housing of described pin surrounding Baseplane on be provided with reinforcing rib structure.
The advantage that the present invention highlights compared to existing technology is:
1, rocking arm of the present invention and magnet steel integration coordinate, and determine original state by the position of regulation circuit board, Avoid as other speed regulator rocking arm causes making for a long time by the assembling mode of mechanical part with magnet steel on the market The problem that resetting voltage value is inaccurate occurs by magnet steel change in location;
2, on circuit board of the present invention it is a standard installation hole, the design of a circular arc installing hole, effectively solve Determine and caused initial state voltage value owing to causing circuit board position easily to move when screw is fixed aborning The inefficient problem of regulation;
3, magnet steel of the present invention is insulated with rocking arm by magnet steel clamshell, it is ensured that the electricity (such as thunderbolt) in the presence of a harsh environment The capacity of resisting disturbance of road plate, it is to avoid the accident of sewing machine pedal ground connection occurs;
4, this governor structure of the present invention is compact to design, considers practical service environment, is ensureing reliability On the premise of, the cost simultaneously that is designed beautifully is lower;
5, cabinet of the present invention carries out many-sided Design of Reinforcement, fully gets rid of the probability of deformation, it is to avoid go out Now mould shell speed regulator at present on the market and cause the Hall unit on rocking arm upper magnetic steel and circuit board due to the deformation of plastics The relative position change of part and cause the inaccurate problem of output voltage values.
Accompanying drawing illustrates:
Fig. 1 is the front view of the present invention;
Fig. 2 is the schematic perspective view of the present invention;
Fig. 3 is the rearview of the present invention;
Fig. 4 is the schematic diagram of the pcb board of the present invention.
Detailed description of the invention:
With specific embodiment, the invention will be further described below, sees Fig. 14:
The industrial sewing machine speed regulator of a kind of low-cost and high-performance, including housing 1, rocking arm 2, housing 1 is for moulding Material housing, one end of rocking arm 2 is connected on housing 1 by pin 3, and the outer surface at pin 3 is provided with Annular knurl.The baseplane of housing 1 is stretched out in one end of pin 3, and is fixed by jump ring 10, jump ring 10 with Pad 11 is set between housing 1.Rocking arm 2 can swing around pin 3, is provided with magnet steel 4 on rocking arm 2, Magnet steel 4 swings with rocking arm 2, is provided with hall circuitboard 5, on hall circuitboard 5 on housing 1 Magnet steel 4 on Hall element perception rocking arm 2 causes the change output of induction point magnetic field intensity accordingly because of swing Analogue signal, and this signal is passed to master control borad, master control borad completes the control to motor speed.
The rocking arm 2 of the present invention and magnet steel 4 integration coordinate, and are determined initially by the position of hall circuitboard 5 State, it is to avoid when causing long such as existing speed regulator rocking arm by the assembling mode of mechanical part mounting magnetic steel Between use magnet steel change in location that the problem that resetting voltage value is inaccurate occurs.
In speed regulator production technology, the regulation of original state is by the fixing hole on hall circuitboard 5 and housing The relative position fixing post on 1 realizes.The regulation of original state for convenience, at hall circuitboard 5 Being provided with two installing holes at the diagonal angle of pcb board 6, an installing hole is standard installation hole 7, and another is installed Hole is arc installing hole 8.
Concrete installation process is as follows:
First fix the standard installation hole 7 of hall circuitboard 5, it is ensured that the position-adjustable of hall circuitboard 5 Die down.This standard installation hole 7 and screw mate the most completely, play spacing effect, it is ensured that whole Hall On circuit board 5, the adjustment of Hall element front and back position fully relies on the position that at arc installing hole 8, screw is fixing Put, will not move forward and backward because of hall circuitboard 5 stress during a fixing other screw.Next with solid Rotary Hall circuit board 5 centered by the standard installation hole 7 reserved is until the output voltage values of hall circuitboard 5 Within the scope of regulation, with the screw at suitable torque lock death jail arc installing hole 8, the most complete The screw of locked standard installation hole 7.So efficiently solve aborning owing to causing suddenly when screw is fixed Your circuit board 5 position is easily moved thus is caused the inefficient problem of the regulation of initial state voltage value.
For avoiding the occurrence of the accident of sewing machine pedal ground connection, it is ensured that the circuit board (such as thunderbolt) in the presence of a harsh environment Capacity of resisting disturbance, described magnet steel 4 is arranged in magnet steel clamshell 9, and magnet steel clamshell 9 is fixed on rocking arm 2, Magnet steel leads to 4 magnet steel clamshells 9 excessively and insulate with rocking arm 2.
In order to fully get rid of the probability of housing 1 deformation, it is to avoid occur at present on the market due to plastic casing Deformation causes rocking arm upper magnetic steel position change relative with the Hall element on hall circuitboard to cause output electricity The problem that pressure value is inaccurate, the present invention is provided with reinforcing rib structure on the baseplane of the housing 1 of pin 3 surrounding. Specifically being provided with the cylinder projection 12 of band mesopore on housing 1 baseplane at pin 3 place, cylinder is protruding 12 are outside equipped with the reinforcement 13 that circumferentially distributed emitting shape is arranged.
The operation principle of the present invention:
The fixing base plate 13 of the present invention is fixed by screws on sewing machine table, and rocking arm 2 is by pull bar and seam Machine pedal of threading connects.Along with rocking arm 2 moves up and down centered by pin 3, on hall circuitboard 5 Hall element perception rocking arm 2 upper magnetic steel 4 causes the change of induction point magnetic field intensity due to swing, exports phase Answer analogue signal, pass to master control borad and complete the control to motor speed.In structure designs, take into full account U.S. The property seen, fastness, carry out force analysis, it is to avoid mechanically stressed dead angle to whole speed regulator.
Above-described embodiment is only one of presently preferred embodiments of the present invention, not limits the present invention's with this Practical range, therefore: the equivalence change that all shapes under this invention, structure, principle are done, all should Within being covered by protection scope of the present invention.

Claims (5)

1. an industrial sewing machine speed regulator for low-cost and high-performance, including housing, rocking arm, it is characterised in that: One end of rocking arm is connected on housing by pin, and rocking arm can swing around pin, is provided with magnet steel on rocking arm, Magnet steel swings with rocking arm, is provided with hall circuitboard on housing, the Hall element on hall circuitboard Magnet steel on perception rocking arm causes the change of induction point magnetic field intensity to export corresponding analogue signal because of swing.
The industrial sewing machine speed regulator of a kind of low-cost and high-performance the most according to claim 1, its feature Being: be provided with two installing holes at the diagonal angle of the pcb board of hall circuitboard, an installing hole is standard Installing hole, another installing hole is arc installing hole.
The industrial sewing machine speed regulator of a kind of low-cost and high-performance the most according to claim 1, its feature Being: described magnet steel is arranged in magnet steel clamshell, and magnet steel clamshell is fixed on rocking arm, magnet steel passes through magnet steel shell Cover insulate with rocking arm.
The industrial sewing machine speed regulator of a kind of low-cost and high-performance the most according to claim 1, its feature It is: the baseplane of housing is stretched out in one end of described pin, and is fixed by jump ring.
The industrial sewing machine speed regulator of a kind of low-cost and high-performance the most according to claim 1, its feature It is: on the baseplane of the housing of described pin surrounding, be provided with reinforcing rib structure.
CN201610415496.8A 2016-06-14 2016-06-14 Low-cost high-performance industrial sewing machine speed regulator Pending CN105926197A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610415496.8A CN105926197A (en) 2016-06-14 2016-06-14 Low-cost high-performance industrial sewing machine speed regulator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610415496.8A CN105926197A (en) 2016-06-14 2016-06-14 Low-cost high-performance industrial sewing machine speed regulator

Publications (1)

Publication Number Publication Date
CN105926197A true CN105926197A (en) 2016-09-07

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610415496.8A Pending CN105926197A (en) 2016-06-14 2016-06-14 Low-cost high-performance industrial sewing machine speed regulator

Country Status (1)

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CN (1) CN105926197A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110904585A (en) * 2019-12-18 2020-03-24 西安标准工业股份有限公司 Backstitch wrench mechanism of industrial sewing machine and control method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060021555A1 (en) * 2004-07-28 2006-02-02 Brother Kogyo Kabushiki Kaisha Foot controller connection error detection device for sewing machines
CN201708047U (en) * 2010-06-09 2011-01-12 沈永平 Pedal speed regulation switch of industrial sewing machine motor
CN202347265U (en) * 2011-12-15 2012-07-25 卧龙电气集团股份有限公司 Pedal switch structure for industrial sewing machine servo driving system
CN203602882U (en) * 2013-11-18 2014-05-21 上海鲍麦克斯电子科技有限公司 Pedal device used for controlling industrial sewing machine
CN204705362U (en) * 2015-06-29 2015-10-14 浙江众邦机电科技有限公司 A kind of speed regulator

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060021555A1 (en) * 2004-07-28 2006-02-02 Brother Kogyo Kabushiki Kaisha Foot controller connection error detection device for sewing machines
CN201708047U (en) * 2010-06-09 2011-01-12 沈永平 Pedal speed regulation switch of industrial sewing machine motor
CN202347265U (en) * 2011-12-15 2012-07-25 卧龙电气集团股份有限公司 Pedal switch structure for industrial sewing machine servo driving system
CN203602882U (en) * 2013-11-18 2014-05-21 上海鲍麦克斯电子科技有限公司 Pedal device used for controlling industrial sewing machine
CN204705362U (en) * 2015-06-29 2015-10-14 浙江众邦机电科技有限公司 A kind of speed regulator

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110904585A (en) * 2019-12-18 2020-03-24 西安标准工业股份有限公司 Backstitch wrench mechanism of industrial sewing machine and control method

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Application publication date: 20160907